An apparatus and method of rolling the outer fillets of split pin crankshafts by having tools rubbing together to absorb opposing forces are disclosed in Hegenscheidt's U.S. Pat. Nos. 5,575,167 and 5,445,003. The problem with this method using conventional single roller rolling tools is that because the split pins are on different centerlines, the opposing forces of the single fillet rollers cause the tools and rolling arms to twist, which in turn cause separation and excessive wear on the wear plates or friction devices between the tools.
More specifically, U.S. Pat. No. 5,575,167 discloses and illustrates in FIG. 6 non-adjacent fillets of adjacent split pins, i.e. the outer fillets of the adjacent split pins, which are rolled at a pressure by inclined work rollers. The rollers are mounted on adjacent tool heads to project out from the lower ends thereof. Each tool housing is mounted to an upper arm of a pair of scissor arms with the tool housing for the back-up rollers mounted to the lower arm. Accordingly, when the arms are shifted for clamping the rollers on the pin fillets, the lower projecting work roller of the upper arm tool housing will engage on the upper side of the fillet with the upwardly projecting pair of back-up rollers engaging on the lower side of the pin bearing, outside of the fillet area.
The arms are next to each other so that their tool heads are placed side-by-side during the rolling process. The opposing tool housings of the work rollers have a central bearing unit mounted therebetween to lessen the friction due to the opposing side loads generated during the simultaneous rolling of a pair of outer fillets of the split pin bearings. The central bearing unit is said to spread the side loads while allowing the housing of the tool heads to easily move relative to one another during rolling. As illustrated in FIG. 5 of this patent, a pair of backup rollers are provided on a tool arm disposed opposite the tool arm carrying a single operative working roller which imparts the rolling forces to roll harden the fillet. Because the adjacent pin bearings have axes which are offset to each other for the split bearing and with the working rollers and backup rollers positioned in this manner, the tool heads and/or the tool arms tend to bend or twist from a true vertical plane which results in undue stress and premature wear of both the rolling tool heads and the rolling arms. In production equipment where flat surfaces on the rolling tools or housings, which are supposed to rub together, try instead to separate, this action causes high wear in certain areas and premature failure.
More specifically,
In Ingersoll's U.S. Pat. No. 6,895,793, which is incorporated by reference as if reproduced in its entirety herein, there is disclosed a very thin rolling arm which carries both a single working roller and a pair of support rollers. It would be desirable to use the thin arms to roll split pin bearings. However, due to the large side forces exerted upon them during the rolling of the outer fillets of the split bearings of the crankshaft, the rolling tool arms will want to rock side-to-side in both the vertical and the horizontal positions of the pin bearing because the forces are consistently changing direction from side-to-side with each 180° rotation of the crankshaft, as explained above in connection with
In accordance with the present invention there is provided a new method and apparatus for rolling of outer fillets of adjacent, split crank pin bearings using work rollers and tool arms which are stabilized from twisting sideways and, thus, keeping the tools to provide more equal pressure on the workpiece and limit the amount of rubbing between adjacent tool heads and any rocking of the tool arms.
In accordance with one aspect of the invention, work rollers are positioned on each of the adjacent rolling tool arms to roll outside fillets of adjacent, split pin bearings on a crankshaft and the pin fillets are engaged by at least one backup roller positioned relative to a pair of work rollers to provide equal pressure to the pins which tends to keep the tool heads in a parallel planes relative to one another and thereby lessen an uneven distribution of reactive forces. Thus, the rolling tools are maintained perpendicular to their respective bearing centerlines of the pins and to the axis of the crankshaft. Preferably, one of the work rollers will be above a horizontal plane through the bearing centerline and the other roller will be below the plane. The forces above and below the centerline will, thus, tend to equalize so that the housing is not urged to tip or twist sideways about the bearing centerline along the crankshaft axis. In this manner, the tool housings tend to stay more vertically oriented in a direction perpendicular to the bearing centerline and the crankshaft axis. In the preferred method, there is a single backup roller on the opposite side of the crankshaft which forms a triangle of engagement points with the pair of engagement points provided by the opposed pair of work rollers. In the preferred embodiment, the work rollers are positioned at about substantially 45° and above and below the pin axis for each of the split pin bearings with the backup roller being positioned opposite from the working rollers and equally spaced relative thereto. That is, the work rollers are spaced 90° apart.
In accordance with another aspect, the pair of adjacent tool arms are maintained in a parallel relationship to minimize or lessen any rocking which would tend either to separate the rearward portions thereof or to bring these rearward ends closer together. The stabilization of the rear portions of the adjacent arms, for example, to maintain them in a pair of adjacent vertical planes, is preferably provided by stops which limit the rear portions of the tool arms from shifting toward or from each other.
In accordance with the preferred embodiment, the work rollers and support rollers are positioned at the forward end when rolling outer fillets of the adjacent split pins to provide an even distribution of forces and pressures to maintain the rolling tools perpendicular to their respective bearing centerlines and axis of the crankshaft. Likewise the rear portions of the tool arms are provided with devices for stabilizing these portions of the adjacent arms to maintain a parallel relation therebetween.
In the preferred embodiment of the invention, the forward portion carries a pair of working rollers that are disposed on opposite sides of the centerline of the respective axes for the split pin bearings and with a single work roller positioned equidistantly from and in opposition to the pair of working rollers; and the rear portion of the tool arms is stabilized to maintain a parallel relationship between adjacent tool arms by suitable stops limiting the movement of the arms toward or from one another thereby maintaining their parallel relationship with each other, e.g., in vertical adjacent planes.
As disclosed in the illustrated embodiment, there is provided an apparatus 10 for rolling a pair of outer split pin fillets 12 and 12a (
As disclosed in the aforementioned '167 and '003 patents, the outer fillets of adjacent, arcuate split pin bearings are rolled by the apparatus which has tool arms 20a and 20b, as best seen in
Referring now in greater detail the illustrated embodiment as shown in
As seen in
As best seen in
Likewise, to assist in stabilizing the tool from twisting and to keep the respective tool heads 22a and 22b parallel to one another, it is preferred to have a single backup roller 26a on each of the respective backup roller assemblies 40a and 40b. Herein as seen in
Referring now to the diagrammatic illustration in
Although the vertical planes for the respective tool heads 22a and 22b are kept parallel, as shown in
Herein the respective rolling tool arms 22a and 22b are pivotally supported by a hanger member 90 (
From the foregoing it will be seen that in the illustrated embodiment, each rolling tool assembly has two work rollers set at approximately a 90 degree angle to each other for each of the arcuately offset, split pin bearing being rolled. The work rollers using equal forces stabilize the rolling tool heads from twisting sideways, thus keeping each tool head and friction surfaces of their respective housings, flat or flush against the wear plate during the rolling process. A separate tool housing is provided for the back-up roller. These tool housings for both the working rollers and back-up roller are mounted to a single rolling arm as described in the '793 patent.
As can be seen in the drawings and from the foregoing description in this illustrated embodiment, each double-roller tool housing 38a and 38b includes a pair of work rollers 28a, 28b with there being a single back-up roller 26a, 26b in the tool housing therefor. When engaged against the split pin bearings, one of the pair of work rollers will be above the bearing horizontal plane extending through the crankshaft axis and the other work roller will be below the horizontal plane with the work tool at the horizontal plane. The forces on each of the tool housings above and below this horizontal plane will thus tend to be equalized so that neither of the housings is urged to tip or twist sideways as would create unequal rubbing of the tool housings that would create undue wear and high and low spots on the housings. Thus, there is provided more even distribution of reactive work forces so that the tool housings tend to stay more vertically oriented in a direction perpendicular to the bearing centerline and the crankshaft axis, and tend to stay flush against the bearing plate therebetween.
Also, as can be seen in the above-identified drawings and description, in this illustrated embodiment, rear portions 50a of the adjacent tool arms are stabilized to maintain a parallel relationship of the tool arms. This is achieved by providing outer stops 52 on the sides of the arms to limit their movement toward or from each other. An inner stop 53 limits arm movement toward each other. The inner, spacer stop 53 is wide enough to take up the space between adjacent inner facing surfaces on the end portions of the arms to limit movement of these end portions toward one another. In the illustrated embodiment, the front portions of the tool arms having the tool heads are stabilized against twisting and the rear portions are also stabilized against twisting or shifting sideways.
The terms vertical and horizontal are used herein to assist in understanding and visualizing the preferred and illustrated embodiment. Manifestly, the work tools and the tool arms could be shifted to be vertical or at other inclinations rather then the described horizontal position for the arms.
While there had been described and illustrated a particular embodiment of the present invention, it will be appreciated that numerous changes and modifications will occur to those skilled in the art and it is intended in the appended claims to cover all those changes and modifications which fall within the true spirit and scope of the present invention.
This application claims the benefit of U.S. Provisional application Ser. No. 60/575,860, filed Jun. 1, 2004, which is incorporated by reference as if reproduced in its entirety herein.
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Number | Date | Country | |
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Number | Date | Country | |
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60575860 | Jun 2004 | US |