Liquid-cooled cooling systems for internal combustion engines to maintain the required temperature of the engine are well-known. The cooling system includes a radiator fluidly coupled to a pump, typically driven by the engine, the pump being fluidly connected to the engine block. Heated fluid from the engine block is circulated through the radiator by the pump. When the vehicle is stationary or traveling slowly such that sufficient air does not flow through the radiator, a fan driven by the engine or by an electric motor draws air through the radiator to transfer heat from the radiator to the air. It is also well known to provide a heater in the vehicle that generates heat for the vehicle compartment using the heated fluid from the engine block. Functionally, the heater is similar to that of the radiator described above in that a heater core is fluidly connected to the engine block or radiator. In many designs, the water pump used to provide flow through the engine block and the radiator is also used as a source of pressure to move coolant through the heater core as well. A fan is commonly provided to draw air through the heater core in order to heat the vehicle compartment.
In addition to the heater core described above to heat the vehicle compartment, other heating systems have been incorporated on vehicles to heat other portions of the vehicle using the heated fluid such as other portions of the vehicle compartment if the vehicle compartment is quite large, for example, in a camper or in an emergency vehicle like an ambulance.
This Summary and the Abstract herein are provided to introduce a selection of concepts in a simplified form that are further described below in the Detailed Description. This Summary and the Abstract are not intended to identify key features or essential features of the claimed subject matter, nor are they intended to be used as an aid in determining the scope of the claimed subject matter. The claimed subject matter is not limited to implementations that solve any or all disadvantages noted in the background.
A first aspect of the disclosure is a system for recovering waste heat including an engine and a heater core connected to a source of fluid heated due to operation of the engine with fluid lines. One or more pumps connected to the heater core control fluid flow to the heater core. A control device connected to the one or more pumps is configured to operate the one or more pumps when the engine is not operating to circulate the fluid from the source of heated fluid through the heater core.
A second aspect of the disclosure is a portable heat recovery system having a heater core with a first pair of fluid coupling ends fluidly coupled to the heater core to circulate fluid therethrough and retain fluid therein when the first pair of fluid coupling ends are connected to complementary ends. A cabling assembly is provided and includes a pair of fluid lines having first and second ends. A second pair of fluid coupling ends are connected to the first ends of the pair of fluid lines and configured to form a quick disconnect fluid transfer coupling with the first pair of fluid coupling ends. A third pair of fluid coupling ends are connected to the second ends of the pair of fluid lines and configured to form a quick disconnect fluid transfer coupling, wherein the second pair of coupling ends and the third pair coupling ends are configured to retain fluid in the lines when the second pair coupling ends and the third pair of coupling ends are disconnected from complementary ends.
One or more of the following features can be combined with the system and/or portable heat recovery system as desired. The source of fluid can comprise a coolant system of the engine or a separate fluid, for example, liquid isolated from the coolant system of the engine. The separate fluid. The portable heat recovery system can include one or more pumps, while either the portable heat recovery system or the system generally can further include a coupling assembly having a second pair of fluid lines configured to be connected to the source of heated fluid, and a fourth pair of fluid coupling ends fluidly connected to the first pair of fluid lines and removably connected to the third pair of fluid coupling ends. The coupling assembly can further comprise a housing wherein the one or more fluid pumps and/or the fourth pair of fluid coupling ends are mounted in or to the housing. One or more of the pumps can also be disposed in close proximity to the heater core, for example, disposed in an enclosure therefor.
The cabling assembly can house the fluid lines to the heater core and can be flexible and/or rigid as desired. An exterior sheath having an insulating material and/or a cut or wear resistant material can protect the fluid lines and electrical conductors, if provided, therein. The length of the cabling assembly can be so selected so as to be easily carried as a single unit. If desired, the cabling assembly can be formed from multiple, connected cabling segments allowing the length of the cabling assembly to be extended when necessary. Each cabling segment can be configured with identical ends allowing the cabling segments to be connected to one another or to the coupling assembly and/or the heater core.
The heater core can be disposed in an enclosure comprising for example a box having rigid walls or a blanket having flexible sheets form the walls of the enclosure. If desired, the enclosure can include apertures for airflow therethrough. A blower can be mounted in the enclosure and configured to blow air through the apertures and an electrical connector is connected to the blower.
Various forms of control devices can be provided to control the one or more pumps and/or the blower. The control devices can comprise switches, for example but not limited to, mounted to the enclosure. In another embodiment, the control device comprises a controller again that can be mounted in or to the enclosure or separately therefrom. The control device can receive an input from a temperature sensor operably connected to the fluid flowing through the heater core and/or a pressure sensor measuring pressure of the fluid, wherein the control device is configured to provide outputs indicative of temperature and/or pressure of the fluid. The control device can have one or more outputs to control operation of the one or more fluid pumps, valves that can stop fluid flow and/or start and stop the engine based on the temperature and/or pressure of the fluid.
As indicated above, the heater core can be portable, but also can be fixed or secured to a structure such as a building or another portion of a vehicle (or a trailer connected thereto) to be carried therewith. In addition to providing heat to heat an enclosure or object, if desired, a cooling assembly such as adsorption cooler assembly can be operatively coupled to the heater core to use the heat therefrom to cool an enclosure or object.
Another aspect is a method of recovering waste heat from an engine when the engine is not operating. The method includes connecting a heater core to source of fluid heated due to operation of the engine with fluid lines, the flow of fluid from the source of heated fluid controlled by one or more pumps, and operating the pumps when the engine is not operating to circulate the fluid from the source of heated fluid through the heater core. Any of the features described above can be included in the method in other embodiments.
A heater core 50 (
In one embodiment, the cabling assembly 12 can include a flexible protective sheath 13 that is heat, wear and/or cut resistance. The sheath 13 conveniently retains all of the coolant and electrical lines between the coupling assembly 30 and the heater 16 so as to be carried a single unit and provide protection as well as convenient handling. At this point it should be noted that if desired, the cabling assembly 12 extending between the coupling assembly 30 and the heater 16 can be formed from a plurality of cabling segments connected together (illustrated schematically in
As indicated above, the coupling assembly 30 provides electrical power to the heater 16. Electrical connection of the coupling assembly 30 to the vehicle 11 is represented schematically in
Coolant lines 56 connect the coupling assembly 30 to the cooling system of the vehicle 11. Such a connection can be at any convenient location on the vehicle 11. In the embodiment illustrated in
At this point it should be noted that the heated fluid source of a vehicle is not limited to the cooling system, but can be a heat exchanger 67 that extracts waste heat from the exhaust system of the engine. Commonly, fluid lines 69 of the heat exchanger 67 are directly connected to or are fluid lines 59 since the heat exchanger 67 is typically an isolated or independent of the cooling system. Again, other forms of heated fluid sources can be used other than the exemplary embodiments described herein.
Referring to the enlarged illustration of the coupling assembly 30 in
The heater core 50 and a blower 92 are mounted in the enclosure 68, and in the embodiment illustrated, the blower 92 is mounted to the lid 88 to be in fluid communication with aperture 80, while the heater core 50 is mounted to an inner surface of the enclosure 68 proximate the aperture 82. An electrical switch 94 selectively provides power from the electrical connector 74 to the blower 92 which can include a single speed, multi-speed or variable speed electric motor. The connectors 72 of the coupling assembly 30 connect wires provided in the cable assembly 12 that in turn are connected to connector 98, which are connected to electrical switch 100. Electrical switch 100 allows the pump(s) 70 to be remotely turned off at the heater 16 if desired. A cigarette lighter receptacle 102 can be provided if desired so that electrical devices such as but not limited to lights, entertainment equipment, power converters, can be powered remotely from the vehicle 11 using the electrical power available on the vehicle 11.
It has been found that significant efficiency of the system 10 is obtained with controlled flow of coolant from the vehicle 11 and through the heater core 50. Without specific control such as if the coolant lines 56 are fluidly connected to the cooling system of the vehicle 11 and the water pump of the engine 20 is used to move coolant through the heater 16, the amount of heat generated remotely is very low. Instead, pump(s) 70 control fluid flow through the heater 16. It has been discovered that fluid flow of 3-12 gallons per minute, and more preferably 5-9 gallons per minute, and yet more preferably 6-8 gallons per minute is particularly advantageous because the heater 16 can be used with a wide variety of engine sizes for example, from, for example, 500 cc or less through engines typically found in vehicles such as 1.4 liter to 8.3 liters and even larger engines. In addition, it has been discovered that a flow rate of 6-8 gallons per minute, and in particular, a fluid flow of about 7 gallons per minute has been found to be optimal even when different heaters that vary in output, for example, a 20,000 BTU output, 40,000 BTU output and 80,000 BTU output are connected to the coupling assembly 30. In each of these versions, the same enclosure 68 can be used with different heater cores 50 mounted in the enclosure 68. In operation, the pre-charged coolant lines (i.e. filled with coolant) and the electrical lines of the cable assembly 12 are connected both to the coupling assembly 30 and to the heater 16. The switch 94 on the enclosure 68 when operated activates the blower 92 to move air through the heater core 50. Switch 100 is operated to power the pump(s) 70 to supply the heater core 50 with coolant from the vehicle 11, which, for example, typically varies from 125 to 225 degrees. At 7 gallons per minute and 150 degree coolant supply from the vehicle, the heater 16 using an insulated cable assembly 12 of 25-50 feet can deliver approximately 135 degrees of hot air in an environment having an ambient air temperature of 10 degrees.
In further embodiment, a thermostat controlled circuit represented at 110 but suitably mounted in the enclosure 68 can be operably connected to the blower 92 and/or the pump(s) 70. The thermostat controlled circuit 110 includes a user operated input device such as but not limited to a rotatable knob 105 having a scale indicating a desired temperature. A temperature sensor 112, for example, mounted to the enclosure 78 measures the ambient temperature in the structure. A digital readout device 113 can be included in circuit 110 and mounted to enclosure 68 to indicate the current ambient temperature. In another embodiment, setting of the desired ambient temperature can be digitally displayed and adjusted with suitable user operated buttons or switches connected to circuit 110.
In many instances, the coolant temperature from the vehicle 11 will be sufficient to operate the heater 16 for at least some period of time without the vehicle 11 running. A control circuit represented at 114 in
Depending on the heating capabilities of the heater 16, and the coolant capacity of the cooling system of the vehicle 11, which commonly is based on the size of the engine, the heater 16 could potentially remove too much heat from the cooling system thereby lowering the coolant temperature, and thus the engine below a desired operating temperature of the engine manufacturer. As indicated above, the control circuit 114 can monitor the coolant temperature. If the coolant temperature falls below a selected temperature with the engine 20 running, it may be indicative of the heater 16 removing too much heat from the cooling system. In such a case, the control circuit 114 can control operation of the blower 92 and/or the pump(s) 70 to control the amount of heat withdrawn from the heater core 50 or the amount of coolant provided to the heater 16, respectively. The control circuit 114 can be configured to take one or more of the following actions which include: turning off the pump(s) 70 and/or the blower 92, or reducing the speed thereof until the temperature of the coolant rises to a selected temperature. The control circuit 114 can also be configured to intermittently operate either the pump(s) 70 and/or the blower 92. The control circuit 114 can also be configured if desired to inhibit coolant flow to the heater 16 by turning off the pumps 70 or operating valve(s) 120 fluidly connected so as to selectively inhibit fluid flow. The valves 120 shown schematically can be controlled electrically such as through a solenoid operated valve. It should be noted that the control circuit 114 receives an input signal 121 from the engine, vehicle or a sensor indicative of whether the engine is running. For example, a sensor that detects whether a component of the engine is rotating via a proximity sensor can be used. In another embodiment, the sensor can be an audio sensor to sense when the engine is running.
In a further embodiment, pressure sensors schematically illustrated at 127 can be provided to measure the pressure in one or both of the fluid lines connecting the coupling assembly 30 to the heater 16. The signals indicative of the measured pressure are provided to the control circuit 114. The control circuit 114 can shut off the pump(s) 70 and/or operate the valves 120 to inhibit fluid flow through the system if the pressure falls below a selected threshold, which could indicate that there exists a coolant leak in the system between or in the coupling assembly 30 and the heater 16.
It should be noted that aspects of the waste heat recovery system 10 are not limited to only portable applications. Rather, as illustrated in
In another application also illustrated by the schematic drawing of
Although in operation the heater core 50 provides heat to a selected location remote from the source of heated fluid such as the coolant system of the engine 20, it should be noted providing heat to increase or maintain the temperature of a structure 18 or other portion of a vehicle or trailer connected thereto need not be its sole function. Referring to
Generally, the cooling or refrigeration process starts with a generator 159 having a liquid by way of example water containing dissolved ammonia (or other form of liquid including water, salt water, propane, water-lithium bromide, etc.). The heater core 50 heats the generator 159 until it reaches the boiling point of ammonia. Since ammonia boils at a lower temperature than water does, the ammonia leaves the generator 159 and moves into a condenser 161. In the condenser 161, the ammonia starts to cool and eventually forms liquid ammonia. The ammonia flows down from the condenser 161 into a hydrogen-filled chamber or evaporator 163. In the low-pressure chamber of the evaporator 163, the ammonia expands, cooling rapidly as it does. A fan or blower 165 blows on the evaporator 163, cooling down the air as it blows past. The cold air is circulated through to the location to be cooled. An absorber 167 provides water through the evaporator 163. Ammonia dissolves easily in water, but hydrogen does not. The water with the dissolved ammonia flows back to the generator, starting the cycle all over again. In addition to cooling, the heater core 50 can also be operated if desired to provide heat to the location rather than cooling through use of the cooling assembly 157.
In another embodiment illustrated in
The system components herein described, i.e. the heater 16, the cabling assembly 12, the coupling assembly 30 and heating blanket provide a user a lot of flexibility to heat an area or structure using one or more heated fluid sources. For example, a user can equip two or more heated fluid sources such as two or more vehicles, stationary engines such as used with electrical generators, or the like each with a coupling assembly 30. In this manner, the user can use cable assembly 12 and the heater 16 or heating blanket with any of the heated fluid sources as desired. For example, the user could equip an automobile or truck with one coupling assembly 30 and an all terrain vehicle (ATV) with another coupling assembly 30. The user can then use the same heater or heating blanket with either vehicle. As discussed above, the control circuit 114 can monitor the coolant temperature such that the heat withdrawn from the vehicle does not cause the temperature to fall below the manufactures desired operating range.
In another application, the user can have multiple heaters 16 and/or heating blankets with different output capabilities. In this manner, the user can select a heater 16 or heating blanket that meets the user's situation. For example, if a small structure is to be heated a lower output heater 16 can be used, while if a larger structure must be heated, a heater 16 with higher output capabilities could then be used.
Although the subject matter has been described in language specific to structural features and/or methodological acts, it is to be understood that the subject matter defined in the appended claims is not necessarily limited to the specific features or acts described above as has been determined by the courts. Rather, the specific features and acts described above are disclosed as example forms of implementing the claims.
This application is a continuation of U.S. patent application Ser. No. 14/859,086, filed Sep. 18, 2015. The present application further claims the benefit of and priority to U.S. provisional patent application Ser. No. 62/053,133, filed Sep. 20, 2014, the contents of both of which are hereby incorporated by reference in their entirety.
Number | Date | Country | |
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62053133 | Sep 2014 | US |
Number | Date | Country | |
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Parent | 14859086 | Sep 2015 | US |
Child | 17137939 | US |