Patent Application
20050017045
The present invention generally relates to the field of pneumatic tool devices, and particularly to an apparatus and method for indicating the required compressor pressure to be used when operating a pneumatic tool, such as a pneumatic nail gun.
The use of air driven tools is commonplace in a variety of construction situations. Pneumatic nail guns have greatly increased efficiency and productivity on construction worksites. However, nail guns which employ air pressure (pneumatic nail guns) to drive nails have a limited life span due to the high pressures involved in their use. This may result in inefficient tool functionality which may increase labor time and construction costs. Further, this limited life span may result in lost time when the tool must be replaced.
Unfortunately, there is little in the way of help to a user of these pneumatic nail guns for avoiding shortening the life span of the nail gun due to improper compressor pressure use. For example, nails may have varying lengths and widths. To effectively drive one nail may require a different compressor pressure than that required to effectively drive another. If the user is unaware of the difference in the nails then the compressor pressure will not be adjusted to maximize tool effectiveness. This may result in increased wear on the tool which will shorten its useful life. While it is known to provide a system of adjusting compressor pressure in correlation with nail size when the user is aware of the nail size, there is no protection against the unaware user or the user of a nail gun when the nails have been previously loaded into the nail gun and the user is unable to determine the nail size. In these situations use of the nail gun may significantly decrease the useful life of the nail gun.
Therefore, it would be desirable to provide a way to maximize the useful life of a pneumatic device, such as a pneumatic nail gun, while ensuring effective nail gun use.
Accordingly, the present invention is directed to an apparatus and method of indicating the required compressor pressure for use with a pneumatic nail gun. In a first aspect of the present invention, a compressor pressure indication assembly for a pneumatic nail gun having a nail loading assembly comprises a nail verification assembly disposed on the nail loading assembly for identifying the length of a nail received in the nail loading assembly. A remote readout assembly is associated with the nail verification assembly and provides information to an operator of the pneumatic nail gun. Wherein, the compressor pressure indication assembly indicates the required compressor pressure when using the pneumatic nail gun.
In a second aspect of the present invention, a compressor pressure indication assembly for a pneumatic nail gun having a nail loading assembly comprises a nail verification assembly disposed on the nail loading assembly for identifying the diameter of a nail received in the nail loading assembly. A remote readout assembly is associated with the nail verification assembly and provides information to an operator of the pneumatic nail gun. Wherein, the compressor pressure indication assembly indicates the required compressor pressure when using the pneumatic nail gun.
In a third aspect of the present invention, a compressor pressure indication assembly for a pneumatic nail gun having a nail loading assembly comprises a nail verification assembly disposed on the nail loading assembly for identifying the length and diameter of a nail received in the nail loading assembly. A remote readout assembly is associated with the nail verification assembly and provides information to an operator of the pneumatic nail gun. Wherein, the compressor pressure indication assembly indicates the required compressor pressure when using the pneumatic nail gun.
In a fourth aspect of the present invention, a nail loading assembly for a pneumatic nail gun coupled with a compressor comprises a housing coupled with a compressor pressure indication assembly. The compressor pressure indication assembly, including a remote readout assembly, for identifying the length and diameter of the nail stored in the housing and indicating the required compressor pressure for use with the pneumatic nail gun based on the identified nail length and diameter.
In a fifth aspect of the present invention, a pneumatic nail gun assembly comprises a housing disposed with a handle, the handle being coupled with a compressor. Further, the pneumatic nail gun assembly comprises a nail driving assembly coupled with the housing, the nail driving assembly being suitable for driving a nail. Additionally, a nail loading assembly is coupled with the nail driving assembly, the nail loading assembly being suitable for storing the nail and providing the nail to the nail driving assembly. A compressor pressure indication assembly, including a remote readout assembly, is disposed on the nail loading assembly, the compressor pressure indication assembly being suitable for identifying the length and diameter of the nail stored in the nail loading assembly. Thus, the compressor pressure indication assembly indicates the required compressor pressure when using the pneumatic nail gun assembly based on the identified length and diameter of the nail.
In a sixth aspect a method for manufacturing a compressor pressure indication assembly is provided. The manufacturing process including the step of constructing a housing for receiving nails. After the housing is constructed, a nail verification assembly is formed in the housing. A readout assembly is formed and connected to the housing proximal to the location of the nail verification assembly.
In a seventh aspect a method for manufacturing a pneumatic nail gun is provided. The manufacturing process including the step of constructing a nail gun housing disposed with a nail driving assembly and connected with a handle and nose casting. A nail magazine is then consturcted, the nail magazine for receiving nails. The nail verification assembly is then formed on the nail magazine. A readout assembly is then formed on the nail magazine proximal to the location of the nail verification assembly. In the final step the nail magazine is connected with the nose casting.
It is to be understood that both the forgoing general description and the following detailed description are exemplary and explanatory only and are not restrictive of the invention as claimed. The accompanying drawings, which are incorporated in and constitute a part of the specification, illustrate an embodiment of the invention and together with the general description, serve to explain the principles of the invention.
The numerous advantages of the present invention may be better understood by those skilled in the art by reference to the accompanying figures in which:
Reference will now be made in detail to the presently preferred embodiments of the invention, examples of which are illustrated in the accompanying drawings.
Referring generally now to
In a preferred embodiment, shown in
In the current embodiment, the first and second nail inspection station 106 and 108 allow visual identification of the nail loaded into the housing. The visual identification of the nail in the first and second nail inspection stations 106 and 108 provide a visual method of nail length and nail shank diameter identification. Preferably, the first and second nail inspection station 106 and 108 are a first and second aperture. Alternatively, the first and second inspection station 106 and 108 may comprise a horizontally aligned slat or a vertically aligned slot. It is contemplated that other systems and methods of identifying nail length within the housing 100 may be employed, such as electrical sensor systems, optical sensor systems, and the like. It is further contemplated that, in alternative embodiments, the first and second nail inspection station 106 and 108 may allow visual identification of only the nail length or nail shank diameter.
The size of the first and second nail inspection stations 106 and 108 are of a suitable dimension to allow for the visual identification of the position of the nail relative to the aperture. This, in turn, allows for the identification of the length and diameter of the nail being placed into the housing 100. Preferably, aperture diameters may vary from one-sixteenth of an inch to one-half an inch. In the exemplary embodiment the aperture diameter is one-eighth of an inch. It is understood that the aperture diameter is not limited by the example and ranges stated here but may be smaller than or greater than the stated diameter sizes without departing from the scope and spirit of the present invention. Further, in the present embodiment the first and second nail inspection stations 106 and 108 are only provided in the first side 110. Alternatively, the first and second nail inspection stations 106 and 108 may be located on a second side of the housing 100, or the apertures may be disposed on both the first and second side of the housing.
In the current embodiment, the first nail inspection station 106 is located closer to the first end 112, relative to the second nail inspection station 108. The second nail inspection station 108 is spaced apart from the first nail inspection station 106 to allow for the second nail inspection station 108 to provide an independent identification of the nail. Further, the second nail inspection station 108 is positioned at an angle relative to the first nail inspection station 106. The angle of positioning of the second nail inspection station 108 may provide an advantage to a user of the present invention if the nails being used are not of sufficient length to be viewed in the first nail inspection station 106. The amount of spacing between and relative angle of the first and second nail inspection station 106 and 108 may be varied as contemplated by one of ordinary skill in the art.
Alternatively, the nail verification assembly 103 may comprise a single nail inspection station disposed in the housing 100. The single nail inspection station may be of sufficient length and size to ascertain the length and diameter of a variety of nail configurations. It is contemplated that the nail inspection station may employ three or more apertures to provide verification of nail length and diameter for ascertainment of appropriate compressor pressure. It is further contemplated that the nail inspection station, whether employing one, two, three or more apertures, may include nail length markers and nail diameter markers proximally disposed about the aperture(s). The nail length and diameter markers may comprise a line mark next to an aperture so that the tip and outside edges of the nail observed in the aperture correlates to the line mark, which in turn indicates to an operator the required compressor pressure.
In the preferred embodiment, the readout assembly 104 is a label, which contains printed terms identifying the required compressor pressure in correlation to the nail length and the nail shank diameter identified by the first and second nail inspection stations 106 and 108. For example, the chart may contain short phrases, such as “tip of nail visible”, “shank of nail visible”, “diameter of nail outside markings”, or “diameter of nail inside markings,” and then have the corresponding compressor pressures indicated. It is understood that the readout assembly 104 may indicate a range of compressor pressures suitable for use with a particular nail length and/or diameter. Alternatively, the readout assembly 104 may be a chart, which on one side identifies the nail length and/or diameter and on the other side gives the corresponding compressor pressure. It is further contemplated that the readout assembly 104 may provide an indication of required compressor pressure based only on the identified nail length or based only on the identified diameter of the nail shank.
In the present embodiment, the readout assembly 104 is located proximally to the first and second nail inspection stations 106 and 108. Alternatively, the location of the readout assembly 104 may be varied. For instance, the readout assembly 104 may be disposed at various locations along the housing 100, not necessarily proximal to the nail inspection station. It is contemplated that the readout assembly 104 may be disposed in various locations upon a nail gun which is employing the compressor pressure indication assembly 102 of the present invention. For example, a section of the handle of the nail gun may be disposed with the readout assembly 104 or on a nail driving assembly housing of the nail gun.
It is further contemplated that the readout assembly 104 is a remote readout assembly disposed upon an object or surface, which is not the housing 102 or the nail gun as described above. For example, the readout assembly 104 may be contained within the pages of an instruction manual for the operation of a device with which the compressor pressure indication assembly 102 is being utilized. Alternatively, the readout assembly 104 may be disposed upon a casing within which is stored a device with which the compressor pressure indication assembly 102 is being utilized. For example, a nail gun may be sold in a casing upon which the readout assembly 104 is disposed.
In the current embodiment, the readout assembly 104 is an “L” shaped label adhered to the first side 110 of the housing 100. It is understood that the shape of the readout assembly 104 may vary as contemplated by one of ordinary skill in the art. The adhering may be accomplished by numerous methods, such as, glue, tape, and the like. It is contemplated that the readout assembly 104 may be positioned on the housing 100 by a variety of methods. For example, the readout assembly 104 may be engraved on the first side 110 of the housing 100. Alternatively, the readout assembly 104 may be magnetically attached to the housing 100. It is understood that the readout assembly 104 may be a removable assembly, thereby, being enabled for use with multiple housing structures.
It is contemplated that the readout assembly 104 and the remote readout assembly described above, may be an information handling system which is enabled to provide correlation of the nail length identified with a required compressor pressure. For example, an operator of the compressor pressure indication assembly 102 first identifies the nail length and/or diameter through use of the nail verification assembly 103. The operator then enters the information into the readout assembly 104, which processes the information to determine the necessary compressor pressure. The readout assembly 104 may further comprise a display. The display provides a visual readout of relevant information to the operator such as the required compressor pressure setting correlating to the nail length and/or diameter information entered by the operator. The readout assembly may provide a range of compressor pressures suitable for use with the identified nail length and/or diameter and display that range on the display.
As an information handling system, the readout assembly 104 may be a computing system enabled with computing functionality. For example, the readout assembly 104 may be enabled to allow an operator to perform calculations or store relevant information. Additionally, the readout assembly 104 may be enabled to communicatively link with peripheral computing devices. Such communicative linkage may be established using a variety of methods, such as serial cable, infrared, radio frequency, and the like. The communicative linkages may form a network which may download information into a central computing system, which information may then be reviewed by an operator. This may be advantageous at a worksite as a supervisor may be able to track the type and number of nails being used by the operators of the nail guns linked into the network.
Referring now to
In
In the exemplary embodiment shown, the compressor pressure may need to be set to a lower pressure setting as the nail length is shorter than that seen in
Referring now to
It is contemplated that the compressor pressure indication assembly 102 may be disposed on an adjustable angle nail gun magazine for use with a pneumatic nail gun. The positioning of the first and second nail inspection stations 106 and 108 on the adjustable angle nail gun magazine may be adjusted to accommodate the multi-position functionality of the adjustable angle nail gun magazine.
A flowchart illustrating the functional steps accomplished utilizing the present invention is shown in
Referring now to
In
It is contemplated that the nail magazine formed for use on the pneumatic nail gun may be variously configured. It is further contemplated that the pneumatic nail gun may couple with various compressor assemblies, which provide various pressures of compressed gases, such as air. The pressures of the various compressor assemblies preferably range up to and include one hundred twenty-five (125) psi. Higher compressor pressures may also be utilized in conjunction with the pneumatic nail gun of the present invention.
In the exemplary embodiments, the methods disclosed may be implemented as sets of instructions or software readable by a device. Further, it is understood that the specific order or hierarchy of steps in the methods disclosed are examples of exemplary approaches. Based upon design preferences, it is understood that the specific order or hierarchy of steps in the method may be rearranged while remaining within the scope and spirit of the present invention. The accompanying method claims present elements of the various steps in a sample order, and are not necessarily meant to be limited to the specific order or hierarchy presented.
It is believed that the apparatus and method to indicate required compressor pressure to a user of a nail gun of the present invention and many of its attendant advantages will be understood by the forgoing description. It is also believed that it will be apparent that various changes may be made in the form, construction and arrangement of the components thereof without departing from the scope and spirit of the invention or without sacrificing all of its material advantages. The form herein before described being merely an explanatory embodiment thereof. It is the intention of the following claims to encompass and include such changes.
The present application claims priority under 35 U.S.C. §120 as a continuation-in-part to the U.S. patent application Ser. No. 10/643,040, filed on Aug. 18, 2003, which claimed priority under 35 U.S.C. §119(e) to the U.S. Provisional Patent Application Ser. No. 60/422,378, filed on Oct. 30, 2002. Both U.S. application Ser. Nos. 10/643,040 and 60/422,378 are herein incorporated by reference in their entireties.
| Number | Date | Country | |
|---|---|---|---|
| 60422378 | Oct 2002 | US |
| Number | Date | Country | |
|---|---|---|---|
| Parent | 10643040 | Aug 2003 | US |
| Child | 10894871 | Jul 2004 | US |
