Information
-
Patent Grant
-
6203413
-
Patent Number
6,203,413
-
Date Filed
Wednesday, January 13, 199926 years ago
-
Date Issued
Tuesday, March 20, 200124 years ago
-
Inventors
-
Original Assignees
-
Examiners
- Hail, III; Joseph J.
- Hong; William
Agents
-
CPC
-
US Classifications
Field of Search
US
- 451 72
- 451 287
- 451 288
- 451 443
- 451 444
-
International Classifications
-
Abstract
Conditioning systems and methods for conditioning polishing pads used in mechanical and chemical-mechanical planarization of microelectronic-device substrate assemblies. In one aspect of the invention, a conditioning system includes a conditioning element or conditioning member having a conditioning face configured to engage a polishing pad. The conditioning face preferably includes a bonding medium covering at least a portion of the conditioning face and a plurality of conditioning particles attached to the bonding medium. The conditioning system also includes a corrosion-inhibiting unit that can be coupled to the conditioning element or a liquid on the polishing pad. The corrosion-inhibiting unit retards corrosion of the bonding medium in the presence of chemicals on the polishing pad that would otherwise corrode the bonding medium. For example, the corrosion-inhibiting unit can be a DC power source coupled to the conditioning element and the polishing pad to impart an electrical potential between the conditioning element and the polishing pad that retards corrosion of the bonding medium and/or other components of the conditioning element.
Description
TECHNICAL FIELD
The present invention relates to conditioning polishing pads used in mechanical and/or chemical-mechanical planarization of microelectronic-device substrate assemblies. More particularly, the invention relates to retarding deterioration of conditioning elements and reducing contamination of polishing pads.
BACKGROUND OF THE INVENTION
Mechanical and chemical-mechanical planarizing processes (collectively “CMP”) are used in the manufacturing of microelectronic devices for forming a flat surface on semiconductor wafers, field emission displays and many other microelectronic-device substrate assemblies.
FIG. 1
schematically illustrates a planarizing machine
10
with a circular platen or table
20
, a first carrier assembly
30
, a polishing pad
40
having a planarizing surface
42
, and a planarizing fluid
44
on the planarizing surface
42
. The planarizing machine
10
may also have an under-pad
25
attached to an upper surface
22
of the table
20
for supporting the polishing pad
40
. In many planarizing machines, a drive assembly
26
rotates (arrow A) and/or reciprocates (arrow B) the table
20
to move the polishing pad
40
during planarization.
The first carrier assembly
30
controls and protects a substrate assembly
12
during planarization. The first carrier assembly
30
typically has a carrier head or substrate holder
32
with a pad
34
that holds the substrate
12
to the carrier head
32
. A drive assembly
36
typically rotates and/or translates the carrier head
32
(arrows C and D, respectively). The carrier head
32
, however, may be a weighted, free-floating disk (not shown) that slides over the polishing pad
40
.
The polishing pad
40
and the planarizing solution
44
define a planarizing medium that mechanically and/or chemically-mechanically removes material from the surface of the substrate assembly
12
. The planarizing machine
10
can use a fixed-abrasive polishing pad having a plurality of abrasive particles fixedly bonded to a suspension material. The planarizing solutions
44
used with fixed-abrasive pads are generally “clean solutions” without abrasive particles because an abrasive slurry may ruin the abrasive surface of fixed-abrasive pads. In other applications, the polishing pad
40
may be a nonabrasive pad composed of a polymeric material (e.g., polyurethane), a resin, or other suitable materials without abrasive particles. The planarizing solutions
44
used with nonabrasive polishing pads are typically “slurries” that contain abrasive particles.
CMP processes should consistently and accurately produce a uniformly planar surface on the substrate assembly
12
to enable precise fabrication of circuits and photo-patterns. For example, during the fabrication of transistors, contacts, interconnects and other components, many substrate assemblies develop large “step heights” that create a highly topographic surface across the substrate assembly
12
. To enable the fabrication of integrated circuits with high densities of components, it is necessary to produce a highly planar surface at several stages of processing the substrate assembly
12
because non-planar surfaces significantly increase the difficulty of forming submicron features. For example, it is difficult to accurately focus photo-patterns to within tolerances of 0.1 μm on nonplanar surfaces because submicron photolithographic equipment generally has a very limited depth of field. Thus, CMP processes often transform a topographical surface into a highly uniform, planar surface.
In the competitive semiconductor industry, it is also highly desirable to have a high yield of operable devices after CMP processing. CMP processes should thus quickly remove material from the substrate assembly
12
to form a uniformly planar surface at a desired endpoint. For example, when a conductive layer on the substrate assembly
12
is under-planarized in the formation of contacts or interconnects, many of these components may not be electrically isolated from one another because undesirable portions of the conductive layer may remain on the substrate assembly
12
. Additionally, when a substrate assembly
12
is over-planarized, components below the desired endpoint may be damaged or completely destroyed. Thus, to provide a high yield of operable microelectronic devices, CMP processes should quickly remove material until the desired endpoint is reached.
To provide consistent results and produce planar surfaces, one aspect of CMP processing is maintaining the condition of the planarizing surface
42
on the polishing pad
40
. The condition of the planarizing surface
42
changes because residual matter collects on the planarizing surface
42
of the polishing pad
40
. The residual matter, for example, can be from the substrate assembly
12
, the planarizing solution
44
and/or the polishing pad
40
. In certain applications, residual matter from the substrate assembly
12
can even glaze over sections of the planarizing surface
42
(e.g., planarizing doped silicon dioxide layers). The substrate assemblies can also wear depressions into the planarizing surface
42
that create a non-planar planarizing surface. In many CMP applications, therefore, polishing pads are accordingly “conditioned” periodically to bring the planarizing surface into a desired condition for planarizing the substrate assemblies.
To condition the planarizing surface
42
, the planarizing machine
10
can include a conditioning system
50
that rubs an abrasive conditioning stone
60
against the planarizing surface
42
of the polishing pad
40
between planarizing cycles. The conditioning stone
60
typically includes a metal plate
62
, a layer of nickel
64
covering the bottom surface of the metal plate
62
, and a plurality of diamond particles
66
embedded in the nickel layer
64
. The metal plate
62
is attached to a second carrier assembly
70
that presses the diamond particles
66
against the polishing pad
40
and sweeps the conditioning stone over the planarizing surface
42
.
One problem with conventional conditioning stones
60
is that they wear out and can adversely affect the conditioning of the polishing pad
40
. Conventional conditioning stones, for example, may contaminate the planarizing surface
42
with material from the nickel layer
64
or the diamond particles
66
. The nickel layer
64
may wear during the conditioning cycle, which leaves residual nickel on the planarizing surface
42
and reduces the amount of nickel holding the diamond particles
66
to the plate
62
. The diamond particles
66
can thus break away from the nickel layer
64
and remain on the planarizing surface
42
after the conditioning cycle. The residual materials from the conventional conditioning stones
60
that remain on the planarizing surface
42
may produce defects on the substrate assemblies
12
during the planarizing cycle. Moreover, the loss of diamond particles
66
from the conditioning stones
60
changes the abrasiveness of the conditioning stones
60
, which can cause inconsistent conditioning of the planarizing surface
42
. Thus, there is a need to improve conditioning systems and processes to condition polishing pads
40
.
SUMMARY OF THE INVENTION
The present invention is directed toward conditioning systems and methods for conditioning polishing pads used in mechanical and chemical-mechanical planarization of microelectronic-device substrate assemblies. In one aspect of the invention, a conditioning system includes a conditioning element or conditioning member having a conditioning face configured to engage a polishing pad. The conditioning face preferably includes a bonding medium covering at least a portion of the conditioning face and a plurality of conditioning particles attached to the bonding medium. The conditioning system also includes a corrosion-inhibiting unit that can be coupled to the conditioning element and/or a liquid on the polishing pad. The corrosion-inhibiting unit preferably retards corrosion of the bonding medium in the presence of chemicals on the polishing pad that would otherwise corrode the bonding medium. For example, the corrosion-inhibiting unit can be a DC power source coupled to the conditioning element to impart an electrical potential between the conditioning element and the polishing pad that retards corrosion of the bonding medium and/or other components of the conditioning element.
The conditioning system also preferably includes an arm to carry the conditioning element and an actuator coupled to the arm to selectively position the conditioning element with respect to the planarizing surface of the polishing pad. In operation, the actuator drives the arm to press the conditioning face of the conditioning element against the planarizing surface of the polishing pad, and then the conditioning element and/or the polishing pad move relative to one another to rub the conditioning element against the planarizing surface. As the conditioning element engages the polishing pad, the corrosion-inhibiting unit preferably applies an electrical potential to the conditioning element that retards corrosion of the conditioning element in the presence of the chemicals on the polishing pad.
The polishing pad is preferably conditioned during a discreet conditioning cycle between planarizing cycles of separate substrate assemblies. As such, another aspect of the invention is planarizing substrate assemblies by first removing material from the substrate assemblies using the polishing pad in the presence of a planarizing solution, and then conditioning the planarizing surface of the polishing pad by rubbing the conditioning element against the planarizing surface while retarding corrosion of the conditioning element.
BRIEF DESCRIPTION OF THE DRAWINGS
FIG. 1
is a schematic cross-sectional view of a planarizing machine with a conditioning system in accordance with the prior art.
FIG. 2
is a schematic cross-sectional view of a planarizing machine including a conditioning system in accordance with an embodiment of the invention.
FIG. 3
is a schematic cross-sectional view partially illustrating the conditioning system of FIG.
2
.
DETAILED DESCRIPTION OF THE INVENTION
The present invention is directed toward conditioning polishing pads used in mechanical and/or chemical-mechanical planarization of substrate assemblies. Many specific details of certain embodiments of the invention are set forth in the following description, and in
FIGS. 2 and 3
, to provide a thorough understanding of such embodiments. One skilled in the art, however, will understand that the present invention may have additional embodiments, or that the invention may be practiced without several of the details described in the following description.
FIG. 2
is a schematic cross-sectional view of a planarizing machine
110
including a conditioning system
150
in accordance with an embodiment of the invention. The planarizing machine
110
generally has a table
20
, a first carrier assembly
30
, and a polishing pad
40
for planarizing a substrate assembly
12
. The table
20
, the carrier assembly
30
, and the polishing pad
40
of the planarizing machine
110
can be similar to those described above with respect to FIG.
1
. To planarize the substrate assembly
12
, the first carrier assembly
30
presses the substrate
12
against the planarizing surface
42
of the polishing pad
40
in the presence of a planarizing solution
44
. After the substrate assembly
12
has been planarized, the conditioning system
150
preferably restores the planarizing surface
42
of the polishing pad
40
to a desired condition, as explained in detail below.
The conditioning system
150
preferably includes a conditioning element
160
, a second carrier assembly
170
to move the conditioning element
160
, and a corrosion-inhibiting unit
180
coupled to the conditioning element
160
. The conditioning system
150
generally operates independently from the first carrier assembly
30
to provide independent control of a planarizing cycle of the substrate assembly
12
and a conditioning cycle of the polishing pad
40
. The conditioning system
150
, for example, generally operates between each planarizing cycle of a run of substrate assemblies. The conditioning system
150
may alternatively operate during the planarizing cycles of the substrate assemblies to reduce downtime between planarizing cycles.
FIG. 3
is a schematic cross-sectional view illustrating the conditioning element
160
of
FIG. 2
in greater detail. Referring to
FIGS. 2 and 3
together, the conditioning element
160
includes a body
162
having a frontside
164
and a backside
165
, a bonding medium
168
covering at least a portion of the frontside
164
, and a plurality of conditioning particles
169
attached to the bonding medium
168
. The bonding medium
168
can be composed of a material that bonds to both the frontside
164
of the conditioning element
160
and the conditioning particles
169
. The bonding medium
168
, for example, can be a layer of nickel. The conditioning particles
169
are preferably abrasive particles, such as small diamond particles or other suitable abrasive particles. The bonding medium
168
and the conditioning particles
169
together define a conditioning face
166
that is configured to engage the planarizing surface
42
of the polishing pad
40
during a conditioning cycle.
The second carrier assembly
170
preferably includes an arm
172
and an actuator
174
(FIG.
2
). The arm
172
generally has a first end
173
a
(
FIG. 2
) coupled to the actuator
174
and a second end
173
b
(
FIG. 2
) projecting from the first end
173
a
. The conditioning element
160
is coupled to the arm
172
. The conditioning element
160
can be fixedly attached to the second end
173
b
of the arm
172
, or the conditioning element
160
can be movably attached to the arm
172
to translate along the arm between the first and second ends
173
a
and
173
b
. The actuator
174
moves the arm
172
up/down with respect to the polishing pad
40
to engage/disengage the conditioning element
160
with the planarizing surface
42
of the polishing pad
40
. The actuator
174
may also rotate the arm
172
(arrow E) to sweep the conditioning element
160
across the planarizing surface
42
. The second carrier assembly
170
accordingly rubs the conditioning element
160
against the planarizing surface
42
to abrade the planarizing surface
42
and/or remove residual materials from the polishing pad
40
. When the conditioning system
150
operates between planarizing cycles, the planarizing surface
42
is preferably flushed with deionized water
144
(
FIG. 3
) to remove residual matter and the used planarizing solution
44
(
FIG. 2
) from the pad
40
.
The corrosion-inhibiting unit
180
is preferably coupled to the conditioning element
160
and to the liquid on the planarizing surface
42
. The corrosion-inhibiting unit
180
at least substantially inhibits or otherwise retards corrosion of the bonding medium
168
and/or the body
162
of the conditioning element
160
caused by residual chemicals from the planarizing solution
44
or other sources that remain on the polishing pad
40
during the conditioning cycle.
In one embodiment, the corrosion-inhibiting unit
180
is an electrical unit that electrically biases the conditioning element
160
and the liquid on the polishing pad (e.g., the planarizing solution
44
or the deionized water
144
) with an electrical potential. The corrosion-inhibiting unit
180
is preferably a DC power source that imparts an electrical potential between the conditioning element
160
and the liquid on the planarizing surface
42
to retard corrosion of the conditioning element
160
. For example, the corrosion-inhibiting unit
180
can be a battery or other power source having one terminal coupled to the conditioning element
160
by a first conductive line
181
and the other terminal coupled to the liquid on the planarizing surface by a second conductive line
182
. The second conductive line
182
can be coupled directly to the liquid by a brush
183
contacting the liquid on the planarizing surface
42
, or the conductive line
182
can be coupled to the pad
40
(shown in phantom by line
182
). In still other embodiments (shown in phantom), the corrosion-inhibiting unit
180
is mounted to the planarizing table
20
such that one terminal is coupled to the pad
40
or the liquid on the planarizing surface
42
, and the other terminal is coupled to the conditioning element (not shown). The electrical contacts between the corrosion-inhibiting unit
180
and both the conditioning element
160
and the liquid on the planarizing surface are within the knowledge of a person skilled in the electrical arts. Thus, in addition to abrading or otherwise removing material from the polishing pad
40
with the conditioning element
160
, the conditioning system
150
also retards corrosion of the conditioning element
160
in the presence of chemicals from the planarizing solution
44
and/or other sources that contact the conditioning element
160
.
The embodiment of the conditioning system
150
shown in
FIGS. 2 and 3
is expected to be particularly useful for conditioning polishing pads used in the planarization of metal surfaces on substrate assemblies. In one application, for example, the substrate assembly
12
can have a metal cover layer (e.g., aluminum) over an underlying dielectric layer. The metal cover layer typically fills a plurality of holes and/or trenches in the underlying dielectric layer. A plurality of contacts and/or damascene lines are thus formed by planarizing the metal layer to the top of the underlying dielectric layer. The metal cover layer is preferably planarized with a planarizing solution containing chemicals that oxidize and/or dissolve the particular type of metal to chemically remove a portion of the metal layer. As a result, any such chemicals from the conditioning solution
44
remaining on the planarizing surface
42
will aggressively corrode a bonding medium
168
composed of nickel or another metal. The corrosion-inhibiting unit
180
, however, protects metal bonding mediums by electrically biasing the bonding medium
168
to retard electro-chemical erosion.
In a preferred embodiment in which the bonding medium
168
is composed of nickel and the planarizing solution
44
contains chemicals to oxidize and/or dissolve an aluminum metal cover layer, the corrosion-inhibiting unit is preferably a DC power source that applies a voltage potential of −0.1 V to −12 V to the bonding medium
168
. For example, when the body
162
is a metal plate, the negative terminal of a 6 V battery can be coupled to the body
162
to apply a −6 V potential to the bonding medium
168
. By applying an appropriate voltage potential to a bonding medium
168
, the conditioning system
150
reduces corrosion of the metal bonding medium
168
during conditioning cycles.
The embodiment of the planarizing machine
110
with the conditioning system
150
shown in
FIGS. 2 and 3
is expected to increase the operating life of conditioning elements and reduce contamination of the polishing pads. One aspect of this embodiment of the invention is that the bonding medium
168
remains substantially intact on the conditioning element
160
over a large number of conditioning cycles because the corrosion-inhibiting unit
180
protects the conditioning element
160
from electro-chemical erosion. The conditioning system
150
accordingly inhibits the bonding medium
168
from deteriorating and contaminating the planarizing surface
42
of the pad
40
. Moreover, because the corrosion-inhibiting unit
180
reduces deterioration of the bonding medium
168
, the conditioning system
150
also reduces the number of conditioning particles
169
that break away from the conditioning element
160
. The conditioning system
150
is thus expected to maintain the abrasiveness of the conditioning element
160
and reduce defects on the substrate assemblies caused by detached conditioning particles
169
remaining on the polishing pad
40
. Therefore, compared to conventional conditioning systems, the embodiment of the conditioning system
150
is expected to increase the operating life of conditioning elements and reduce contamination of the polishing pad.
From the foregoing it will be appreciated that, although specific embodiments of the invention have been described herein for purposes of illustration, various modifications may be made without deviating from the spirit and scope of the invention. Accordingly, the invention is not limited except as by the appended claims.
Claims
- 1. A conditioning system for conditioning polishing pads used in mechanical and chemical-mechanical planarization of microelectronic-device substrate assemblies using a planarizing fluid on the polishing pad, comprising:a conditioning element having a conditioning face configured to engage a polishing pad; and a corrosion-inhibiting unit coupled to the conditioning element and the planarizing fluid, the corrosion-inhibiting unit imparting an electrical potential between the conditioning element and the planarizing fluid.
- 2. The conditioning system of claim 1 wherein the corrosion-inhibiting element comprises a power source having one terminal coupled to the conditioning element and another terminal coupled to the polishing pad.
- 3. The conditioning system of claim 1 wherein the corrosion-inhibiting element comprises a power source, a first conductive line coupled to one terminal of the power source and the conditioning element, and a second conductive line coupled to another terminal of the power source and a brush, the brush being engaged with the planarizing fluid on the polishing pad.
- 4. The conditioning system of claim 1 wherein the conditioning face comprises a bonding medium and a plurality of conditioning particles attached to the bonding medium, and the corrosion-inhibiting unit comprises an electrical biasing unit coupled to the conditioning element to impart an electrical potential to the bonding medium.
- 5. The conditioning system of claim 4 wherein the conditioning element comprises a metal plate and the electrical biasing unit comprises a DC power source coupled to the metal plate.
- 6. The conditioning system of claim 5 wherein the DC power source comprises a battery.
- 7. The conditioning system of claim 4 wherein:the conditioning element comprises a metal plate, the bonding medium comprises a nickel layer, and the conditioning particles comprises abrasive diamond particles; and the corrosion-inhibiting unit comprises an electrical biasing unit coupled to the conditioning element to impart an electrical potential to the bonding medium.
- 8. The conditioning system of claim 7 wherein the conditioning element comprises a metal plate and the electrical biasing unit comprises a DC power source coupled to the metal plate.
- 9. The conditioning system of claim 8 wherein the DC power source provides a potential of −0.1 V to −12.0 V to the metal plate.
- 10. A conditioning system for conditioning polishing pads used in mechanical and chemical-mechanical planarization of microelectronic-device substrate assemblies, comprising:a conditioning member including a body having a backside configured to face away from a polishing pad and a frontside configured to face the polishing pad, a layer of bonding material covering at least a portion of the frontside, and a plurality of conditioning particles attached to the bonding material; and a corrosion retarder coupled to the conditioning member and a liquid on the polishing pad, the retarder at least substantially inhibiting corrosion of the bonding material in the presence of chemicals on the polishing pad that would otherwise corrode the bonding material.
- 11. The conditioning system of claim 10 wherein the corrosion retarder comprises an electrical biasing unit coupled to the conditioning member to impart an electrical potential to the bonding material.
- 12. The conditioning system of claim 11 wherein body of the conditioning member comprises a metal plate and the electrical biasing unit comprises a DC power source coupled to the metal plate.
- 13. The conditioning system of claim 12 wherein the DC power source comprises a battery.
- 14. The conditioning system of claim 10 wherein:the body of the conditioning member comprises a metal plate, the bonding material comprises a nickel layer on the frontside of the metal plate, and the conditioning particles comprises diamond particles embedded in the nickel layer; and the corrosion retarder comprises an electrical biasing unit coupled to the metal plate, the biasing unit imparting an electrical potential to the bonding material through the metal plate.
- 15. The conditioning system of claim 14 wherein the electrical biasing unit comprises a DC power source coupled to the metal plate.
- 16. The conditioning system of claim 15 wherein the DC power source provides a potential of −0.1 V to −12.0 V to the metal plate.
- 17. A conditioning system for conditioning polishing pads used in mechanical and chemical-mechanical planarization of microelectronic-device substrate assemblies, comprising:an arm having a length from a first end to a second end; an actuator coupled to the first end of the arm, the actuator moving the arm to position the second end of the arm with respect to a polishing pad of a planarizing machine during a conditioning cycle; a condition element attached to the arm, the conditioning element including plate having a conditioning face configured to engage a polishing pad, and the conditioning face including a bonding medium and a plurality of conditioning particles attached to the bonding medium; and a corrosion-inhibiting unit coupled to the conditioning element and a liquid on the polishing pad, the corrosion-inhibiting unit imparting an electrical potential between the conditioning element and the liquid on the polishing pad that retards corrosion of the conditioning element.
- 18. The conditioning system of claim 17 wherein the corrosion-inhibiting unit comprises an electrical biasing unit coupled to the conditioning element to impart an electrical potential to the bonding medium.
- 19. The conditioning system of claim 18 wherein the conditioning element comprises a metal plate and the electrical biasing unit comprises a DC power source coupled to the metal plate.
- 20. The conditioning system of claim 19 wherein the DC power source comprises a battery.
- 21. The conditioning system of claim 17 wherein:the conditioning element comprises a metal plate, the bonding medium comprises a nickel layer, and the conditioning particles comprises abrasive diamond particles; and the corrosion-inhibiting unit comprises an electrical biasing unit coupled to the conditioning element to impart an electrical potential to the bonding medium.
- 22. The conditioning system of claim 21 wherein the conditioning element comprises a metal plate and the electrical biasing unit comprises a DC power source coupled to the metal plate.
- 23. The conditioning system of claim 22 wherein the DC power source provides a potential of −0.1 V to −12.0 V to the metal plate.
- 24. A planarizing machine for mechanical and chemical-mechanical planarization of microelectronic-device substrate assemblies, comprising:a table having a support surface: a polishing pad positioned on the support surface; a carrier assembly having a carrier head configured to hold a substrate assembly and a drive assembly coupled to the carrier head to selectively press the substrate assembly against the polishing pad, at least one of the carrier head or the polishing pad being moveable with respect to the other to impart relative motion therebetween; and a condition system including a conditioning element and a corrosion-inhibiting unit, the condition element having a conditioning face including a bonding medium and a plurality of conditioning particles attached to the bonding medium, the conditioning face being configured to engage the polishing pad, and the corrosion-inhibiting unit being coupled to the conditioning element and a liquid on the polishing pad to impart an electrical potential between the conditioning element and the liquid on the polishing pad.
- 25. The planarizing machine of claim 24 wherein the corrosion-inhibiting unit comprises an electrical biasing unit coupled to the conditioning element to impart an electrical potential to the bonding medium.
- 26. The planaiizing machine of claim 25 wherein the conditioning element comprises a metal plate and the electrical biasing unit comprises a DC power source coupled to the metal plate.
- 27. The planarizing machine of claim 26 wherein the DC power source comprises a battery.
- 28. The planarizing machine of claim 24 wherein:the conditioning element comprises a metal plate, the bonding medium comprises a nickel layer, and the conditioning particles comprises abrasive diamond particles; and the corrosion-inhibiting unit comprises an electrical biasing unit coupled to the conditioning element to impart an electrical potential to the bonding medium.
- 29. The planarizing machine of claim 28 wherein the conditioning element comprises a metal plate and the electrical biasing unit comprises a DC power source coupled to the metal plate.
- 30. The planarizing machine of claim 29 wherein the DC power source provides a potential of −0.1 V to −12.0 V to the metal plate.
- 31. A planarizing machine for mechanical and chemical-mechanical planarization of microelectronic-device substrate assemblies, comprising:a table having a support surface: a polishing pad positioned on the support surface; a carrier assembly having a carrier head configured to hold a substrate assembly and a drive assembly coupled to the carrier head to selectively press the substrate assembly against the polishing pad, at least one of the carrier head or the polishing pad being moveable with respect to the other to impart relative motion therebetween; a condition member positionable over the polishing pad, the conditioning member including a body having a backside configured to face away from a polishing pad and a frontside configured to face the polishing pad, a layer of bonding material covering at least a portion of the frontside, and a plurality of conditioning particles attached to the layer of bonding material; and a corrosion retarder coupled to the conditioning member, the corrosion retarder at least substantially preventing corrosion of the layer of bonding material in the presence of chemicals on the polishing pad that would otherwise corrode the layer of bonding material.
- 32. The planarizing machine of claim 31 wherein the corrosion retarder comprises an electrical biasing unit coupled to the conditioning member to impart an electrical potential to the bonding material.
- 33. The planarizing machine of claim 32 wherein body of the conditioning member comprises a metal plate and the electrical biasing unit comprises a DC power source coupled to the metal plate.
- 34. The planarizing machine of claim 33 wherein the DC power source comprises a body.
- 35. The planarizing machine of claim 31 wherein:the body of the conditioning member comprises a metal plate, the bonding material comprises a nickel layer on the frontside of the metal plate, and the conditioning particles comprises diamond particles embedded in the nickel layer; and the corrosion retarder comprises an electrical biasing unit coupled to the metal plate, the biasing unit imparting an electrical potential to the bonding material through the metal plate.
- 36. The planarizing machine of claim 35 wherein the electrical biasing unit comprises a DC power source coupled to the metal plate.
- 37. The planarizing machine of claim 36 wherein the DC power source provides a potential of −0.1 V to −12.0 V to the metal plate.
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Date |
Kind |
|
3823515 |
Coes, Jr. |
Jul 1974 |
|
|
6033290 |
Gurusamy et al. |
Mar 2000 |
|