Apparatus and methods for conditioning polishing pads in mechanical and/or chemical-mechanical planarization of microelectronic-device substrate assemblies

Information

  • Patent Grant
  • 6203413
  • Patent Number
    6,203,413
  • Date Filed
    Wednesday, January 13, 1999
    26 years ago
  • Date Issued
    Tuesday, March 20, 2001
    24 years ago
Abstract
Conditioning systems and methods for conditioning polishing pads used in mechanical and chemical-mechanical planarization of microelectronic-device substrate assemblies. In one aspect of the invention, a conditioning system includes a conditioning element or conditioning member having a conditioning face configured to engage a polishing pad. The conditioning face preferably includes a bonding medium covering at least a portion of the conditioning face and a plurality of conditioning particles attached to the bonding medium. The conditioning system also includes a corrosion-inhibiting unit that can be coupled to the conditioning element or a liquid on the polishing pad. The corrosion-inhibiting unit retards corrosion of the bonding medium in the presence of chemicals on the polishing pad that would otherwise corrode the bonding medium. For example, the corrosion-inhibiting unit can be a DC power source coupled to the conditioning element and the polishing pad to impart an electrical potential between the conditioning element and the polishing pad that retards corrosion of the bonding medium and/or other components of the conditioning element.
Description




TECHNICAL FIELD




The present invention relates to conditioning polishing pads used in mechanical and/or chemical-mechanical planarization of microelectronic-device substrate assemblies. More particularly, the invention relates to retarding deterioration of conditioning elements and reducing contamination of polishing pads.




BACKGROUND OF THE INVENTION




Mechanical and chemical-mechanical planarizing processes (collectively “CMP”) are used in the manufacturing of microelectronic devices for forming a flat surface on semiconductor wafers, field emission displays and many other microelectronic-device substrate assemblies.

FIG. 1

schematically illustrates a planarizing machine


10


with a circular platen or table


20


, a first carrier assembly


30


, a polishing pad


40


having a planarizing surface


42


, and a planarizing fluid


44


on the planarizing surface


42


. The planarizing machine


10


may also have an under-pad


25


attached to an upper surface


22


of the table


20


for supporting the polishing pad


40


. In many planarizing machines, a drive assembly


26


rotates (arrow A) and/or reciprocates (arrow B) the table


20


to move the polishing pad


40


during planarization.




The first carrier assembly


30


controls and protects a substrate assembly


12


during planarization. The first carrier assembly


30


typically has a carrier head or substrate holder


32


with a pad


34


that holds the substrate


12


to the carrier head


32


. A drive assembly


36


typically rotates and/or translates the carrier head


32


(arrows C and D, respectively). The carrier head


32


, however, may be a weighted, free-floating disk (not shown) that slides over the polishing pad


40


.




The polishing pad


40


and the planarizing solution


44


define a planarizing medium that mechanically and/or chemically-mechanically removes material from the surface of the substrate assembly


12


. The planarizing machine


10


can use a fixed-abrasive polishing pad having a plurality of abrasive particles fixedly bonded to a suspension material. The planarizing solutions


44


used with fixed-abrasive pads are generally “clean solutions” without abrasive particles because an abrasive slurry may ruin the abrasive surface of fixed-abrasive pads. In other applications, the polishing pad


40


may be a nonabrasive pad composed of a polymeric material (e.g., polyurethane), a resin, or other suitable materials without abrasive particles. The planarizing solutions


44


used with nonabrasive polishing pads are typically “slurries” that contain abrasive particles.




CMP processes should consistently and accurately produce a uniformly planar surface on the substrate assembly


12


to enable precise fabrication of circuits and photo-patterns. For example, during the fabrication of transistors, contacts, interconnects and other components, many substrate assemblies develop large “step heights” that create a highly topographic surface across the substrate assembly


12


. To enable the fabrication of integrated circuits with high densities of components, it is necessary to produce a highly planar surface at several stages of processing the substrate assembly


12


because non-planar surfaces significantly increase the difficulty of forming submicron features. For example, it is difficult to accurately focus photo-patterns to within tolerances of 0.1 μm on nonplanar surfaces because submicron photolithographic equipment generally has a very limited depth of field. Thus, CMP processes often transform a topographical surface into a highly uniform, planar surface.




In the competitive semiconductor industry, it is also highly desirable to have a high yield of operable devices after CMP processing. CMP processes should thus quickly remove material from the substrate assembly


12


to form a uniformly planar surface at a desired endpoint. For example, when a conductive layer on the substrate assembly


12


is under-planarized in the formation of contacts or interconnects, many of these components may not be electrically isolated from one another because undesirable portions of the conductive layer may remain on the substrate assembly


12


. Additionally, when a substrate assembly


12


is over-planarized, components below the desired endpoint may be damaged or completely destroyed. Thus, to provide a high yield of operable microelectronic devices, CMP processes should quickly remove material until the desired endpoint is reached.




To provide consistent results and produce planar surfaces, one aspect of CMP processing is maintaining the condition of the planarizing surface


42


on the polishing pad


40


. The condition of the planarizing surface


42


changes because residual matter collects on the planarizing surface


42


of the polishing pad


40


. The residual matter, for example, can be from the substrate assembly


12


, the planarizing solution


44


and/or the polishing pad


40


. In certain applications, residual matter from the substrate assembly


12


can even glaze over sections of the planarizing surface


42


(e.g., planarizing doped silicon dioxide layers). The substrate assemblies can also wear depressions into the planarizing surface


42


that create a non-planar planarizing surface. In many CMP applications, therefore, polishing pads are accordingly “conditioned” periodically to bring the planarizing surface into a desired condition for planarizing the substrate assemblies.




To condition the planarizing surface


42


, the planarizing machine


10


can include a conditioning system


50


that rubs an abrasive conditioning stone


60


against the planarizing surface


42


of the polishing pad


40


between planarizing cycles. The conditioning stone


60


typically includes a metal plate


62


, a layer of nickel


64


covering the bottom surface of the metal plate


62


, and a plurality of diamond particles


66


embedded in the nickel layer


64


. The metal plate


62


is attached to a second carrier assembly


70


that presses the diamond particles


66


against the polishing pad


40


and sweeps the conditioning stone over the planarizing surface


42


.




One problem with conventional conditioning stones


60


is that they wear out and can adversely affect the conditioning of the polishing pad


40


. Conventional conditioning stones, for example, may contaminate the planarizing surface


42


with material from the nickel layer


64


or the diamond particles


66


. The nickel layer


64


may wear during the conditioning cycle, which leaves residual nickel on the planarizing surface


42


and reduces the amount of nickel holding the diamond particles


66


to the plate


62


. The diamond particles


66


can thus break away from the nickel layer


64


and remain on the planarizing surface


42


after the conditioning cycle. The residual materials from the conventional conditioning stones


60


that remain on the planarizing surface


42


may produce defects on the substrate assemblies


12


during the planarizing cycle. Moreover, the loss of diamond particles


66


from the conditioning stones


60


changes the abrasiveness of the conditioning stones


60


, which can cause inconsistent conditioning of the planarizing surface


42


. Thus, there is a need to improve conditioning systems and processes to condition polishing pads


40


.




SUMMARY OF THE INVENTION




The present invention is directed toward conditioning systems and methods for conditioning polishing pads used in mechanical and chemical-mechanical planarization of microelectronic-device substrate assemblies. In one aspect of the invention, a conditioning system includes a conditioning element or conditioning member having a conditioning face configured to engage a polishing pad. The conditioning face preferably includes a bonding medium covering at least a portion of the conditioning face and a plurality of conditioning particles attached to the bonding medium. The conditioning system also includes a corrosion-inhibiting unit that can be coupled to the conditioning element and/or a liquid on the polishing pad. The corrosion-inhibiting unit preferably retards corrosion of the bonding medium in the presence of chemicals on the polishing pad that would otherwise corrode the bonding medium. For example, the corrosion-inhibiting unit can be a DC power source coupled to the conditioning element to impart an electrical potential between the conditioning element and the polishing pad that retards corrosion of the bonding medium and/or other components of the conditioning element.




The conditioning system also preferably includes an arm to carry the conditioning element and an actuator coupled to the arm to selectively position the conditioning element with respect to the planarizing surface of the polishing pad. In operation, the actuator drives the arm to press the conditioning face of the conditioning element against the planarizing surface of the polishing pad, and then the conditioning element and/or the polishing pad move relative to one another to rub the conditioning element against the planarizing surface. As the conditioning element engages the polishing pad, the corrosion-inhibiting unit preferably applies an electrical potential to the conditioning element that retards corrosion of the conditioning element in the presence of the chemicals on the polishing pad.




The polishing pad is preferably conditioned during a discreet conditioning cycle between planarizing cycles of separate substrate assemblies. As such, another aspect of the invention is planarizing substrate assemblies by first removing material from the substrate assemblies using the polishing pad in the presence of a planarizing solution, and then conditioning the planarizing surface of the polishing pad by rubbing the conditioning element against the planarizing surface while retarding corrosion of the conditioning element.











BRIEF DESCRIPTION OF THE DRAWINGS





FIG. 1

is a schematic cross-sectional view of a planarizing machine with a conditioning system in accordance with the prior art.





FIG. 2

is a schematic cross-sectional view of a planarizing machine including a conditioning system in accordance with an embodiment of the invention.





FIG. 3

is a schematic cross-sectional view partially illustrating the conditioning system of FIG.


2


.











DETAILED DESCRIPTION OF THE INVENTION




The present invention is directed toward conditioning polishing pads used in mechanical and/or chemical-mechanical planarization of substrate assemblies. Many specific details of certain embodiments of the invention are set forth in the following description, and in

FIGS. 2 and 3

, to provide a thorough understanding of such embodiments. One skilled in the art, however, will understand that the present invention may have additional embodiments, or that the invention may be practiced without several of the details described in the following description.





FIG. 2

is a schematic cross-sectional view of a planarizing machine


110


including a conditioning system


150


in accordance with an embodiment of the invention. The planarizing machine


110


generally has a table


20


, a first carrier assembly


30


, and a polishing pad


40


for planarizing a substrate assembly


12


. The table


20


, the carrier assembly


30


, and the polishing pad


40


of the planarizing machine


110


can be similar to those described above with respect to FIG.


1


. To planarize the substrate assembly


12


, the first carrier assembly


30


presses the substrate


12


against the planarizing surface


42


of the polishing pad


40


in the presence of a planarizing solution


44


. After the substrate assembly


12


has been planarized, the conditioning system


150


preferably restores the planarizing surface


42


of the polishing pad


40


to a desired condition, as explained in detail below.




The conditioning system


150


preferably includes a conditioning element


160


, a second carrier assembly


170


to move the conditioning element


160


, and a corrosion-inhibiting unit


180


coupled to the conditioning element


160


. The conditioning system


150


generally operates independently from the first carrier assembly


30


to provide independent control of a planarizing cycle of the substrate assembly


12


and a conditioning cycle of the polishing pad


40


. The conditioning system


150


, for example, generally operates between each planarizing cycle of a run of substrate assemblies. The conditioning system


150


may alternatively operate during the planarizing cycles of the substrate assemblies to reduce downtime between planarizing cycles.





FIG. 3

is a schematic cross-sectional view illustrating the conditioning element


160


of

FIG. 2

in greater detail. Referring to

FIGS. 2 and 3

together, the conditioning element


160


includes a body


162


having a frontside


164


and a backside


165


, a bonding medium


168


covering at least a portion of the frontside


164


, and a plurality of conditioning particles


169


attached to the bonding medium


168


. The bonding medium


168


can be composed of a material that bonds to both the frontside


164


of the conditioning element


160


and the conditioning particles


169


. The bonding medium


168


, for example, can be a layer of nickel. The conditioning particles


169


are preferably abrasive particles, such as small diamond particles or other suitable abrasive particles. The bonding medium


168


and the conditioning particles


169


together define a conditioning face


166


that is configured to engage the planarizing surface


42


of the polishing pad


40


during a conditioning cycle.




The second carrier assembly


170


preferably includes an arm


172


and an actuator


174


(FIG.


2


). The arm


172


generally has a first end


173




a


(

FIG. 2

) coupled to the actuator


174


and a second end


173




b


(

FIG. 2

) projecting from the first end


173




a


. The conditioning element


160


is coupled to the arm


172


. The conditioning element


160


can be fixedly attached to the second end


173




b


of the arm


172


, or the conditioning element


160


can be movably attached to the arm


172


to translate along the arm between the first and second ends


173




a


and


173




b


. The actuator


174


moves the arm


172


up/down with respect to the polishing pad


40


to engage/disengage the conditioning element


160


with the planarizing surface


42


of the polishing pad


40


. The actuator


174


may also rotate the arm


172


(arrow E) to sweep the conditioning element


160


across the planarizing surface


42


. The second carrier assembly


170


accordingly rubs the conditioning element


160


against the planarizing surface


42


to abrade the planarizing surface


42


and/or remove residual materials from the polishing pad


40


. When the conditioning system


150


operates between planarizing cycles, the planarizing surface


42


is preferably flushed with deionized water


144


(

FIG. 3

) to remove residual matter and the used planarizing solution


44


(

FIG. 2

) from the pad


40


.




The corrosion-inhibiting unit


180


is preferably coupled to the conditioning element


160


and to the liquid on the planarizing surface


42


. The corrosion-inhibiting unit


180


at least substantially inhibits or otherwise retards corrosion of the bonding medium


168


and/or the body


162


of the conditioning element


160


caused by residual chemicals from the planarizing solution


44


or other sources that remain on the polishing pad


40


during the conditioning cycle.




In one embodiment, the corrosion-inhibiting unit


180


is an electrical unit that electrically biases the conditioning element


160


and the liquid on the polishing pad (e.g., the planarizing solution


44


or the deionized water


144


) with an electrical potential. The corrosion-inhibiting unit


180


is preferably a DC power source that imparts an electrical potential between the conditioning element


160


and the liquid on the planarizing surface


42


to retard corrosion of the conditioning element


160


. For example, the corrosion-inhibiting unit


180


can be a battery or other power source having one terminal coupled to the conditioning element


160


by a first conductive line


181


and the other terminal coupled to the liquid on the planarizing surface by a second conductive line


182


. The second conductive line


182


can be coupled directly to the liquid by a brush


183


contacting the liquid on the planarizing surface


42


, or the conductive line


182


can be coupled to the pad


40


(shown in phantom by line


182


). In still other embodiments (shown in phantom), the corrosion-inhibiting unit


180


is mounted to the planarizing table


20


such that one terminal is coupled to the pad


40


or the liquid on the planarizing surface


42


, and the other terminal is coupled to the conditioning element (not shown). The electrical contacts between the corrosion-inhibiting unit


180


and both the conditioning element


160


and the liquid on the planarizing surface are within the knowledge of a person skilled in the electrical arts. Thus, in addition to abrading or otherwise removing material from the polishing pad


40


with the conditioning element


160


, the conditioning system


150


also retards corrosion of the conditioning element


160


in the presence of chemicals from the planarizing solution


44


and/or other sources that contact the conditioning element


160


.




The embodiment of the conditioning system


150


shown in

FIGS. 2 and 3

is expected to be particularly useful for conditioning polishing pads used in the planarization of metal surfaces on substrate assemblies. In one application, for example, the substrate assembly


12


can have a metal cover layer (e.g., aluminum) over an underlying dielectric layer. The metal cover layer typically fills a plurality of holes and/or trenches in the underlying dielectric layer. A plurality of contacts and/or damascene lines are thus formed by planarizing the metal layer to the top of the underlying dielectric layer. The metal cover layer is preferably planarized with a planarizing solution containing chemicals that oxidize and/or dissolve the particular type of metal to chemically remove a portion of the metal layer. As a result, any such chemicals from the conditioning solution


44


remaining on the planarizing surface


42


will aggressively corrode a bonding medium


168


composed of nickel or another metal. The corrosion-inhibiting unit


180


, however, protects metal bonding mediums by electrically biasing the bonding medium


168


to retard electro-chemical erosion.




In a preferred embodiment in which the bonding medium


168


is composed of nickel and the planarizing solution


44


contains chemicals to oxidize and/or dissolve an aluminum metal cover layer, the corrosion-inhibiting unit is preferably a DC power source that applies a voltage potential of −0.1 V to −12 V to the bonding medium


168


. For example, when the body


162


is a metal plate, the negative terminal of a 6 V battery can be coupled to the body


162


to apply a −6 V potential to the bonding medium


168


. By applying an appropriate voltage potential to a bonding medium


168


, the conditioning system


150


reduces corrosion of the metal bonding medium


168


during conditioning cycles.




The embodiment of the planarizing machine


110


with the conditioning system


150


shown in

FIGS. 2 and 3

is expected to increase the operating life of conditioning elements and reduce contamination of the polishing pads. One aspect of this embodiment of the invention is that the bonding medium


168


remains substantially intact on the conditioning element


160


over a large number of conditioning cycles because the corrosion-inhibiting unit


180


protects the conditioning element


160


from electro-chemical erosion. The conditioning system


150


accordingly inhibits the bonding medium


168


from deteriorating and contaminating the planarizing surface


42


of the pad


40


. Moreover, because the corrosion-inhibiting unit


180


reduces deterioration of the bonding medium


168


, the conditioning system


150


also reduces the number of conditioning particles


169


that break away from the conditioning element


160


. The conditioning system


150


is thus expected to maintain the abrasiveness of the conditioning element


160


and reduce defects on the substrate assemblies caused by detached conditioning particles


169


remaining on the polishing pad


40


. Therefore, compared to conventional conditioning systems, the embodiment of the conditioning system


150


is expected to increase the operating life of conditioning elements and reduce contamination of the polishing pad.




From the foregoing it will be appreciated that, although specific embodiments of the invention have been described herein for purposes of illustration, various modifications may be made without deviating from the spirit and scope of the invention. Accordingly, the invention is not limited except as by the appended claims.



Claims
  • 1. A conditioning system for conditioning polishing pads used in mechanical and chemical-mechanical planarization of microelectronic-device substrate assemblies using a planarizing fluid on the polishing pad, comprising:a conditioning element having a conditioning face configured to engage a polishing pad; and a corrosion-inhibiting unit coupled to the conditioning element and the planarizing fluid, the corrosion-inhibiting unit imparting an electrical potential between the conditioning element and the planarizing fluid.
  • 2. The conditioning system of claim 1 wherein the corrosion-inhibiting element comprises a power source having one terminal coupled to the conditioning element and another terminal coupled to the polishing pad.
  • 3. The conditioning system of claim 1 wherein the corrosion-inhibiting element comprises a power source, a first conductive line coupled to one terminal of the power source and the conditioning element, and a second conductive line coupled to another terminal of the power source and a brush, the brush being engaged with the planarizing fluid on the polishing pad.
  • 4. The conditioning system of claim 1 wherein the conditioning face comprises a bonding medium and a plurality of conditioning particles attached to the bonding medium, and the corrosion-inhibiting unit comprises an electrical biasing unit coupled to the conditioning element to impart an electrical potential to the bonding medium.
  • 5. The conditioning system of claim 4 wherein the conditioning element comprises a metal plate and the electrical biasing unit comprises a DC power source coupled to the metal plate.
  • 6. The conditioning system of claim 5 wherein the DC power source comprises a battery.
  • 7. The conditioning system of claim 4 wherein:the conditioning element comprises a metal plate, the bonding medium comprises a nickel layer, and the conditioning particles comprises abrasive diamond particles; and the corrosion-inhibiting unit comprises an electrical biasing unit coupled to the conditioning element to impart an electrical potential to the bonding medium.
  • 8. The conditioning system of claim 7 wherein the conditioning element comprises a metal plate and the electrical biasing unit comprises a DC power source coupled to the metal plate.
  • 9. The conditioning system of claim 8 wherein the DC power source provides a potential of −0.1 V to −12.0 V to the metal plate.
  • 10. A conditioning system for conditioning polishing pads used in mechanical and chemical-mechanical planarization of microelectronic-device substrate assemblies, comprising:a conditioning member including a body having a backside configured to face away from a polishing pad and a frontside configured to face the polishing pad, a layer of bonding material covering at least a portion of the frontside, and a plurality of conditioning particles attached to the bonding material; and a corrosion retarder coupled to the conditioning member and a liquid on the polishing pad, the retarder at least substantially inhibiting corrosion of the bonding material in the presence of chemicals on the polishing pad that would otherwise corrode the bonding material.
  • 11. The conditioning system of claim 10 wherein the corrosion retarder comprises an electrical biasing unit coupled to the conditioning member to impart an electrical potential to the bonding material.
  • 12. The conditioning system of claim 11 wherein body of the conditioning member comprises a metal plate and the electrical biasing unit comprises a DC power source coupled to the metal plate.
  • 13. The conditioning system of claim 12 wherein the DC power source comprises a battery.
  • 14. The conditioning system of claim 10 wherein:the body of the conditioning member comprises a metal plate, the bonding material comprises a nickel layer on the frontside of the metal plate, and the conditioning particles comprises diamond particles embedded in the nickel layer; and the corrosion retarder comprises an electrical biasing unit coupled to the metal plate, the biasing unit imparting an electrical potential to the bonding material through the metal plate.
  • 15. The conditioning system of claim 14 wherein the electrical biasing unit comprises a DC power source coupled to the metal plate.
  • 16. The conditioning system of claim 15 wherein the DC power source provides a potential of −0.1 V to −12.0 V to the metal plate.
  • 17. A conditioning system for conditioning polishing pads used in mechanical and chemical-mechanical planarization of microelectronic-device substrate assemblies, comprising:an arm having a length from a first end to a second end; an actuator coupled to the first end of the arm, the actuator moving the arm to position the second end of the arm with respect to a polishing pad of a planarizing machine during a conditioning cycle; a condition element attached to the arm, the conditioning element including plate having a conditioning face configured to engage a polishing pad, and the conditioning face including a bonding medium and a plurality of conditioning particles attached to the bonding medium; and a corrosion-inhibiting unit coupled to the conditioning element and a liquid on the polishing pad, the corrosion-inhibiting unit imparting an electrical potential between the conditioning element and the liquid on the polishing pad that retards corrosion of the conditioning element.
  • 18. The conditioning system of claim 17 wherein the corrosion-inhibiting unit comprises an electrical biasing unit coupled to the conditioning element to impart an electrical potential to the bonding medium.
  • 19. The conditioning system of claim 18 wherein the conditioning element comprises a metal plate and the electrical biasing unit comprises a DC power source coupled to the metal plate.
  • 20. The conditioning system of claim 19 wherein the DC power source comprises a battery.
  • 21. The conditioning system of claim 17 wherein:the conditioning element comprises a metal plate, the bonding medium comprises a nickel layer, and the conditioning particles comprises abrasive diamond particles; and the corrosion-inhibiting unit comprises an electrical biasing unit coupled to the conditioning element to impart an electrical potential to the bonding medium.
  • 22. The conditioning system of claim 21 wherein the conditioning element comprises a metal plate and the electrical biasing unit comprises a DC power source coupled to the metal plate.
  • 23. The conditioning system of claim 22 wherein the DC power source provides a potential of −0.1 V to −12.0 V to the metal plate.
  • 24. A planarizing machine for mechanical and chemical-mechanical planarization of microelectronic-device substrate assemblies, comprising:a table having a support surface: a polishing pad positioned on the support surface; a carrier assembly having a carrier head configured to hold a substrate assembly and a drive assembly coupled to the carrier head to selectively press the substrate assembly against the polishing pad, at least one of the carrier head or the polishing pad being moveable with respect to the other to impart relative motion therebetween; and a condition system including a conditioning element and a corrosion-inhibiting unit, the condition element having a conditioning face including a bonding medium and a plurality of conditioning particles attached to the bonding medium, the conditioning face being configured to engage the polishing pad, and the corrosion-inhibiting unit being coupled to the conditioning element and a liquid on the polishing pad to impart an electrical potential between the conditioning element and the liquid on the polishing pad.
  • 25. The planarizing machine of claim 24 wherein the corrosion-inhibiting unit comprises an electrical biasing unit coupled to the conditioning element to impart an electrical potential to the bonding medium.
  • 26. The planaiizing machine of claim 25 wherein the conditioning element comprises a metal plate and the electrical biasing unit comprises a DC power source coupled to the metal plate.
  • 27. The planarizing machine of claim 26 wherein the DC power source comprises a battery.
  • 28. The planarizing machine of claim 24 wherein:the conditioning element comprises a metal plate, the bonding medium comprises a nickel layer, and the conditioning particles comprises abrasive diamond particles; and the corrosion-inhibiting unit comprises an electrical biasing unit coupled to the conditioning element to impart an electrical potential to the bonding medium.
  • 29. The planarizing machine of claim 28 wherein the conditioning element comprises a metal plate and the electrical biasing unit comprises a DC power source coupled to the metal plate.
  • 30. The planarizing machine of claim 29 wherein the DC power source provides a potential of −0.1 V to −12.0 V to the metal plate.
  • 31. A planarizing machine for mechanical and chemical-mechanical planarization of microelectronic-device substrate assemblies, comprising:a table having a support surface: a polishing pad positioned on the support surface; a carrier assembly having a carrier head configured to hold a substrate assembly and a drive assembly coupled to the carrier head to selectively press the substrate assembly against the polishing pad, at least one of the carrier head or the polishing pad being moveable with respect to the other to impart relative motion therebetween; a condition member positionable over the polishing pad, the conditioning member including a body having a backside configured to face away from a polishing pad and a frontside configured to face the polishing pad, a layer of bonding material covering at least a portion of the frontside, and a plurality of conditioning particles attached to the layer of bonding material; and a corrosion retarder coupled to the conditioning member, the corrosion retarder at least substantially preventing corrosion of the layer of bonding material in the presence of chemicals on the polishing pad that would otherwise corrode the layer of bonding material.
  • 32. The planarizing machine of claim 31 wherein the corrosion retarder comprises an electrical biasing unit coupled to the conditioning member to impart an electrical potential to the bonding material.
  • 33. The planarizing machine of claim 32 wherein body of the conditioning member comprises a metal plate and the electrical biasing unit comprises a DC power source coupled to the metal plate.
  • 34. The planarizing machine of claim 33 wherein the DC power source comprises a body.
  • 35. The planarizing machine of claim 31 wherein:the body of the conditioning member comprises a metal plate, the bonding material comprises a nickel layer on the frontside of the metal plate, and the conditioning particles comprises diamond particles embedded in the nickel layer; and the corrosion retarder comprises an electrical biasing unit coupled to the metal plate, the biasing unit imparting an electrical potential to the bonding material through the metal plate.
  • 36. The planarizing machine of claim 35 wherein the electrical biasing unit comprises a DC power source coupled to the metal plate.
  • 37. The planarizing machine of claim 36 wherein the DC power source provides a potential of −0.1 V to −12.0 V to the metal plate.
US Referenced Citations (2)
Number Name Date Kind
3823515 Coes, Jr. Jul 1974
6033290 Gurusamy et al. Mar 2000