This applications relates to and claims the benefit and priority to Spanish Patent Application No. P201630541, filed May 2, 2016.
The present invention relates to gas distribution assemblies comprising gas regulating valves mounted on a gas distribution duct, and gas cooking appliances incorporating the gas distribution assemblies.
Gas distribution assemblies for gas cooking appliances are known, and they are equipped with rotary-type manually operated gas valves and a duct distributing the gas. The valves are mounted in the duct in fluid communication with the duct, and they are fixed to the duct being attached to a support.
Safety issues due to gas leaks occurring because the attachment between the valves and support has sustained some sort of mishap, such as breaking, for example, are known.
ES1077154U describes a gas distribution assembly suitable for being mounted in a gas cooking appliance, comprising a gas distribution duct suitable for being connected to a gas connection, at least one gas regulating valve mounted on the gas distribution duct, a support which is associated with the gas regulating valve and supported on the gas distribution duct, and attachment means for attaching each gas regulating valve with the support.
According to some implementations a gas distribution assembly is provided that comprises a gas distribution duct suitable for being connected to a gas connection, at least one gas regulating valve mounted on the gas distribution duct, a support which is associated with the gas regulating valve and supported on the gas distribution duct, and attachment means for attaching at least one attachment area of each gas regulating valve with at least one attachment area of the respective support. Each attachment area comprises a respective hole, the attachment means at least partially going through the holes for attaching both areas.
The support comprises engagement means for fixing the support with the gas regulating valve from both sides of the gas distribution duct.
If for any reason the attachment means breaks in any area of the length thereof comprised between the gas regulating valve and the support, the valve and the support will continue to be attached and maintain the tightening torque, since the engagement means for engaging the support continue to secure the support to the gas regulating valve, the support acting like a safety element. Safety issues due to gas leaks occurring because one of the attachment means has broken are thereby prevented. It is a simple, easy-to-implement and low-cost solution.
These and other advantages and features will become evident in view of the drawings and detailed description.
According to some implementations the gas distribution assembly 100 comprises a gas distribution duct 10, which is typically an elongated tube having a circular section, suitable for being connected to a gas connection, not shown in the drawings. In other embodiments of the gas distribution assembly, not shown in the drawings, the gas distribution assembly can have other configurations, with square sections or other shapes.
As many gas regulating valves as required are mounted in a linear manner on the gas distribution duct 10 in the gas cooking appliance, only one gas regulating valve 20 being shown in the drawings. In other implementations of the gas distribution assembly, not shown in the drawings, instead of gas regulating valves they can be gas regulating cocks. Each valve has an associated support 30 which is supported on the gas distribution duct 10. The gas distribution assembly 100 also comprises attachment means 40 which allow attaching an attachment area A of the gas regulating valve 20 with an attachment area B of the respective support 30, the gas distribution duct 10 being arranged between the gas regulating valve 20 and the support 30. In other implementations of the gas distribution assembly, not shown in the drawings, the gas regulating valves 20 can be associated with a single support.
In the implementation shown in the figures, the attachment means 40 comprises a screw 41. The screw 41 comprises a head 43 and a shank 44 comprising a threaded section 45 at one end 42 of the screw 41, opposite the head 43. In other embodiments of the screw 41, the threaded section can span other lengths, even reaching the base of the head 43. In the embodiment of the gas distribution assembly 100 that is shown, the attachment area B of the support 30 comprises a through hole 31 with a diameter greater than the outer diameter of the shank of the screw 41, and the attachment area A of the gas regulating valve 20 comprises a threaded hole 23. The shank 44 of the screw 41 goes through the through hole 31 which is arranged in the support 30, and the threaded section 45 of the end 42 of the screw 41 is screwed into the threaded hole 23 arranged in the gas regulating valve 20.
In other implementations of the gas distribution assembly 100 (not shown in the drawings), the attachment means comprises, for example, a rivet or an elastic pin. One of the attachment areas A, B comprises at least a first through hole that the rivet or the pin goes through, and the other attachment area A, B also comprises a second through hole, an end of the rivet or pin being anchored to the second through hole. According to one implementation the attachment area B of the support comprises the first through hole, and the attachment area A of the gas regulating valve comprises the second through hole.
In the implementation of the gas distribution assembly 100 that is shown in the figures, the support 30 is a U-shaped metal part comprising a base 80, and engagement means 50 engaging the gas regulating valve 20 from both sides of the gas distribution duct 10. These engagement means 50 comprise side arms 60a, 60b, 70 which are attached with the base 80 and engage the gas regulating valve 20, the side arms 60a, 60b, 70 forming the arms of the U shape. Therefore, when the gas distribution duct 10 is supported at the base 80 of the support 30, the side arms 60a, 60b, 70 vertically project from both sides of the gas distribution duct 10 to engage the gas regulating valve 20.
The base 80 may be quadrangular in the form of a rectangle, with two opposite sides 83, 84, and two other sides 85, 86 opposite sides 83, 84. The side arms 60a, 60b, 70 are attached to the opposite sides 83, 84 of the base 80, the side arms 60a, 60b being two elastic arms attached to the base 80 on the side 84, and the side arm 70 is a rigid arm attached to the base 80 on the opposite side 83. The elastic arms 60a and 60b are arranged facing one another and are each attached at one end 61 to the base 80 on side 84, from each of the sides 85, 86, respectively, this attachment being a pivoting elastic attachment. This is achieved with the material used for making the support 30, for example a spring steel, and with the design of the part, the length of the elastic arms being large compared with the thickness of the attachment of the end 61 with the base 80, and without any added element strengthening the attachment.
The gas regulating valve 20 comprises an arcuate mounting seat for being superimposed on the gas distribution duct 10, the mounting seat comprising two projections 21, 24, one on both sides of the gas regulating valve 20. The projections 21, 24 laterally project from the body of the gas distribution duct 10, when the gas regulating valve 20 is mounted on the gas distribution duct 10. In this implementation of the gas distribution assembly 100, the projection 21 of the mounting seat comprises the attachment area A of the gas regulating valve 20, the projection 21 comprising an upper surface 22 and a lower surface 27, and the threaded hole 23 going through it.
In this implementation, the gas distribution duct 10 is a cylindrical tube comprising one hole 11 for each gas regulating valve 20. Furthermore, each gas regulating valve 20 also comprises an inlet hole 28 in fluid communication with the corresponding hole 11 of the gas distribution duct 10, when the gas regulating valve 20 is mounted on the gas distribution duct 10. The gas distribution assembly 100 also comprises a washer 90 made of elastomer for each attachment of gas regulating valve 20 and gas distribution duct 10, and in other implementations not shown in the drawings, also comprises a smooth sleeve, usually of metal. Before mounting the gas regulating valve 20 and the gas distribution duct 10, the washer 90 is mounted around the inlet hole 28 of the gas regulating valve 20, in a housing of the gas regulating valve 20 arranged to that end. Therefore, when the gas regulating valve 20 is mounted on the gas distribution duct 10, the washer 90 allows preventing gas leaks through the attachment area.
The base 80 of the support 30 further comprises two seats 81, which are projections that project vertically from the sides 85, 86 of the base 80, respectively. In this implementation and according to the cylindrical shape of the gas distribution duct 10, the seats 81 have a circular shape at their upper edge that allows supporting the gas distribution duct 10. The seats 81 comprise along their edge three distributed protuberances 82 used for blocking the movement of the gas distribution duct 10, and keeping it in its place. Naturally the number of protuberances 82 may vary.
Another end 62 of the elastic arms 60a and 60b, opposite end 61, elastically engages the gas regulating valve 20. In this implementation of the gas distribution assembly 100, each elastic arm 60a and 60b comprises at its end 62 a flange 63 that projects towards the projection 21 of the gas regulating valve 20. This flange 63 has a triangular shape, with one side attached to the end 62 of the elastic arms 60a and 60b, one free inclined side 64 inclining with a decreasing angle towards the projection 21, forming a downward ramp, and one horizontal side 65 that is free.
The side arm 70 is a rigid arm attached to the base 80 on the side 83 opposite side 84 where the elastic arms 60a, 60b are arranged. The side arm 70 is a rigid arm that is attached at one end 71 to the base 80 on the side 83, this attachment being rigid. This is achieved by means of the design of the part and strengthening the attachment with structural elements. The rigid arm 70 comprises a second end, opposite end 71, and close to the second end, the rigid arm 70 comprises a hole 72 going through the wall of the rigid arm 70 with a quadrangular shape. The hole 72 of the rigid arm 70 comprises at its edge a protuberance 73 arranged in the central upper part of the edge. Naturally the number of protuberances 73 may vary.
The attachment area B of the support 30 is arranged at the base 80 on the side 84 in which the two elastic arms 60a, 60b are arranged, this attachment area B comprising the through hole 31. In other implementations of the gas distribution assembly 100 not shown in the drawings, the attachment area A of the gas regulating valve 20 is arranged in the projection 24 comprising the threaded hole 23, and the attachment area B of the support 30 is arranged on the same side 84 of the base 80, the elastic arms 60a, 60b of the support 30 being arranged on the same side of the gas regulating valve 20 as the attachment area A. Naturally the threaded hole 23 can be arranged on the side 84 of the base 80 of the support 30, and the through hole 31 can be arranged in the projection 21 or 24 of the gas regulating valve 20, but always on the same side of the gas regulating valve 20 as the position of the attachment area B of the support 30.
To form the attachment between the gas regulating valve 20 and the support 30 and to generate a tightening torque that assures leak-tightness, first the rigid arm 70 of the support 10 engages the gas regulating valve 20, introducing the hole 72 of the rigid arm 70 around the projection 24 of the gas regulating valve 20. This projection 24 comprises a through hole 26, and the protuberance 73 of the hole 72 is introduced in the hole 26. In other implementations of the gas distribution assembly 100, the hole 26 can be other than a through hole.
The gas distribution duct 10 is supported on the seats 81 of the support 30, putting the inlet hole 28 of the gas regulating valve 20 in fluid communication with the corresponding hole 11 of the gas distribution duct 10, tightening the washer 90 against the hole 11. The two elastic arms 60a, 60b of the support 30 are arranged on the other side of the gas distribution duct 10, with respect to the side on which the rigid arm 70 is located, the inclined surface 64 of the flanges 63 that are in contact with the lower surface 27 of the projection 21 of the gas regulating valve 20 being pushed vertically upwards. Due to the pushing force and the pivoting elasticity of the elastic arms 60a, 60b, the elastic arms 60a, 60b open up, the inclined surface 64 sliding over the lower surface 27, and finally the horizontal surfaces 65 of the flanges 63 are superimposed on the upper surface 22 of the projection 21. The elastic arms 60a, 60b are thereby engaged in the projection 21 of the gas regulating valve 20. Likewise, in the implementation of the gas distribution assembly 100 in which the attachment area A is arranged in the projection 24, the elastic arms 60a, 60b are engaged in the upper surface 25 of the projection 24 of the gas regulating valve 20. Then the screw 41 is introduced in the attachment area B in the through hole 31 of the support 30, and the end 42 of the screw 41 is screwed into the attachment area A in the threaded hole 23 of the gas regulating valve 20, the head 43 of the screw 41 being supported on the outer part of the base 80 of the support 30.
If for any reason the screw were to fail, for example breaking due to a poor surface treatment, the tightness between the gas regulating valve 20 and the gas distribution duct 10, and therefore the leak-tightness between the inlet hole 28 of the gas regulating valve 20 and the corresponding hole 11 of the gas distribution duct 10, would be maintained since the support 30 continues to engage the gas regulating valve 20 through the fixing means 50.
In other implementations of the gas distribution assembly not shown in the drawings, each of the two projections 21, 24 of the gas regulating valve 20 comprises an attachment area A comprising the threaded hole 23. In that case, the support 30 comprises an attachment area B on each side, with a through hole 31. The attachment means 40 for the attachment of the gas regulating valve 20 and the support 30 comprise two screws 41, each screw 41 being inserted into the respective through hole 31, and each screw 41 being screwed into the respective threaded hole 23.
Number | Date | Country | Kind |
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U201630541 | May 2016 | ES | national |