1. Field of the Disclosure
The present disclosure relates to apparatus and methods for detecting and ranging a first borehole from a second borehole.
2. Description of the Related Art
In oil exploration, it is sometimes desired to drill a new borehole in proximity to another borehole which has been previously drilled, sometimes referred to as a reference borehole. When such a new borehole is being drilled, it is important to determine the distance to the reference borehole, direction towards the reference borehole, and mutual orientation of the boreholes so as to prevent collision of the boreholes. It also may be desirable, in some applications, to drill the new borehole at a certain distance from the reference borehole or alongside or parallel to the reference borehole.
A completed reference borehole typically has a metal pipe inserted therein as a casing. Metal pipes are highly conductive and respond to electromagnetic activities from various electromagnetic devices, such as magnetic induction coils in a measurement-while-drilling device in drill string conveyed for drilling the wellbore. The response of these metal pipes to magnetic induction may therefore be used to locate and range the reference borehole for use in steering the drill string along a desired path. The disclosure herein provides apparatus and methods for the detection ranging of an existing borehole and using such information for drilling of boreholes.
In one aspect a method of detection and ranging is disclosed, wherein the method includes generating a primary electromagnetic field with a transmitter in a second borehole spaced from the first borehole, the primary electromagnetic field causing electrical current in the conductive material of the first borehole, measuring a secondary electromagnetic field from this current at a receiver in the second borehole, the secondary electromagnetic field being responsive to the electrical current flowing in the conductive material in the first borehole, and determining a location of the first borehole using the measured secondary electromagnetic field.
In another aspect, an apparatus for detection and ranging of a first borehole having a conductive member therein is disclosed, wherein the apparatus in one configuration includes a transmitter configured to generate a primary electromagnetic field when the transmitter is in a second borehole to cause an electrical current in the conductive member in the first borehole, a receiver configured to measure a secondary electromagnetic field when the receiver is in the second borehole, the secondary electromagnetic field being responsive to the electrical current flowing in the conductive member in the first borehole, and a processor configured to determine a location of the first borehole using the measured secondary electromagnetic field.
Examples of certain features of the apparatus and method disclosed herein are summarized rather broadly in order that the detailed description thereof that follows may be better understood. There are, of course, additional features of the apparatus and method disclosed hereinafter that will form the subject of the claims.
For detailed understanding of the present disclosure, references should be made to the following detailed description of the preferred embodiment, taken in conjunction with the accompanying drawings, in which like elements have been given like numerals and wherein:
In an aspect, a suitable drilling fluid 131 (also referred to as “mud”) from a source 132 thereof, such as a mud pit, is circulated under pressure through the drill string 120 by a mud pump 134. The drilling fluid 131 passes from the mud pump 134 into the drill string 120 via a desurger 136 and the fluid line 138. The drilling fluid 131a from the drilling tubular discharges at the borehole bottom 151 through openings in the drill bit 150. The returning drilling fluid 131b circulates uphole through the annular space 127 between the drill string 120 and the borehole 126 and returns to the mud pit 132 via a return line 135 and drill cutting screen 185 that removes the drill cuttings 186 from the returning drilling fluid 131b. A sensor S1 in line 138 provides information about the fluid flow rate. A surface torque sensor S2 and a sensor S3 associated with the drill string 120 provide information about the torque and the rotational speed of the drill string 120. Rate of penetration of the drill string 120 may be determined from the sensor S5, while the sensor S6 may provide the hook load of the drill string 120.
In some applications, the drill bit 150 is rotated by rotating the drill pipe 122. However, in other applications, a downhole motor 155 (mud motor) disposed in the drilling assembly 190 also rotates the drill bit 150. The rate of penetration (“ROP”) for a given drill bit and BHA largely depends on the WOB or the thrust force on the drill bit 150 and its rotational speed.
A surface control unit or controller 140 receives signals from the downhole sensors and devices via a sensor 143 placed in the fluid line 138 and signals from sensors S1-S6 and other sensors used in the system 100 and processes such signals according to programmed instructions provided from a program to the surface control unit 140. The surface control unit 140 displays desired drilling parameters and other information on a display/monitor 141 that is utilized by an operator to control the drilling operations. The surface control unit 140 may be a computer-based unit that may include a processor 142 (such as a microprocessor), a storage device 144, such as a solid-state memory, tape or hard disc, and one or more computer programs 146 in the storage device 144 that are accessible to the processor 142 for executing instructions contained in such programs. The surface control unit 140 may further communicate with a remote control unit 148. The surface control unit 140 may process data relating to the drilling operations, data from the sensors and devices on the surface, data received from downhole and may control one or more operations of the downhole and surface devices.
The drilling assembly 190 also contain formation evaluation sensors or devices (also referred to as measurement-while-drilling, “MWD,” or logging-while-drilling, “LWD,” sensors) determining resistivity, density, porosity, permeability, acoustic properties, nuclear-magnetic resonance properties, corrosive properties of the fluids or formation downhole, salt or saline content, and other selected properties of the formation 195 surrounding the drilling assembly 190. Such sensors are generally known in the art and for convenience are generally denoted herein by numeral 165. The drilling assembly 190 may further include a variety of other sensors and communication devices 159 for controlling and/or determining one or more functions and properties of the drilling assembly (such as velocity, vibration, bending moment, acceleration, oscillations, whirl, stick-slip, etc.) and drilling operating parameters, such as weight-on-bit, fluid flow rate, pressure, temperature, rate of penetration, azimuth, tool face, drill bit rotation, etc.
Still referring to
In one aspect, the transmitter coil 205 of magnetic induction tool 202 in the second borehole 226′ produces a primary electromagnetic field which induces an electrical current in a the first borehole 226 via interaction of the produced electromagnetic field with a conductive material within the first borehole 226, such as a metal casing or pipe. Since the distance between the magnetic induction tool and the pipe is much greater than the diameter of the pipe, such a casing or pipe may be considered as a long, thin and very conductive straight line. An electromagnetic field produced by the induced electrical current at the first borehole 226 is measured at receivers 207 and 209 at the magnetic induction tool 202.
A processor such as a downhole processor 220 coupled to the magnetic induction tool 202 determines various parameters from the measured magnetic fields. In various aspects, the determined parameters are used to perform various drilling functions using the steering unit of the BHA. Exemplary drilling functions include: determining an approaching collision between the drill string and the first borehole; steering the drill string to avoid a collision; estimating a distance between drill string and the first borehole and their mutual orientation; and drilling a second borehole parallel to the first borehole. Additionally, the processor may perform calculations to correct for a skin effect. Since detection and ranging of the first borehole are based on electromagnetically inducing an electric current along the remote pipe, energizing or magnetization of the remote pipe is not required. In one embodiment, the magnetic induction tool 202 is located proximate a drill bit 215, thereby improving the accuracy and relevancy of obtained measurements to the drill bit location, which is useful when detecting a collision condition.
Plane (y,z) refers to a plane passing through the point P 304 and parallel to the directions y and z. Therefore, plane (y,z) is the plane containing the magnetic induction tool's current position P and a line indicative of the remote pipe. Angle α is the angle between the drilling direction Z and the plane (y,z). Plane (x,Z) refers to a plane passing through the point P and parallel to the directions x and Z. Angle φ is the angle between the direction X and the plane (x,Z). Since X and Y coils rotate with the rotation of the induction tool, angle φ therefore is the rotation phase angle of the magnetic induction tool.
Various aspects for using the measured second electromagnetic fields in drilling the second borehole are now discussed. In one aspect, the measured second electromagnetic fields may be used to determine an approaching collision between a drill string in a second borehole and a conductive pipe in a first borehole. Cross-signals SXY and SXZ may be used to determine distance and orientation of the induction tool with respect to the conductive pipe of the first borehole. SXY and SXZ are functions of the projections of the antenna directions onto x and the angles α and φ:
SXZ=S0MXMZ cos α sin α cos φ Eq. (2)
where MX, MY, and MZ are the effective magnetic moments of the X, Y, and Z-antennas and S0 is a function depending on pipe parameters, formation resistivity, distance to the pipe, and on operational frequency. S0 is approximated by Eq. (3):
where Cpipe is a constant depending on the pipe parameters, such as conductivity, inner and outer diameters, etc., Rt is a formation resistivity, D is a perpendicular distance between the magnetic induction tool (point P 304) and the conductive pipe of the first borehole, and ω is the angular operational frequency. It follows from Eqs. (1) and (2) that:
Therefore, Eq. (4) may be used to determine angle α by comparing the maximums of the cross-signals measured during rotation and thereby to determine the possibility of a collision of the second borehole with the first borehole. If angle α is close to zero, then the current drilling direction is substantially coplanar with the reference borehole and the drill string is either parallel to the reference borehole, approaching it, or going away from it. This direction within the plane can be determined by monitoring SXY. If the signal SXY is constant, then the drilling direction is parallel to the remote pipe. If the signal SXY is increasing, then the drill string is approaching the pipe and further drilling (in the same direction) will lead to a collision. If the signal SXY is decreasing, the drill string is going away from the pipe.
In another aspect, the measured electromagnetic fields can be used to steer a drill string to avoid an approaching collision with a first borehole. For coplanar drilling, when the Y direction is coplanar with plane (y,z), collision can be avoided by steering along the X direction (normal to the (y,z) plane). The X-direction is generally determined from measuring the magnitude of SXZ. However, although SXZ is a maximum when Y is coplanar with (y,z), since maxφ|SXZ| is typically close to zero in this situation, it is hard to detect. Instead, the X-direction may be determined and the drill string steered using the signal SXY, as illustrated with respect to
In another aspect, the measured second electromagnetic fields can be used to detect and range a conductive pipe of a first borehole using a skin effect. Due to the dependence of Lskin on formation resistivity, the detection range quickly decreases with decreasing formation resistivity Rt. Signal magnitude attenuation depends on the operational frequency ω non-monotonically. For each value of Rt and D, there exists an optimal value of the frequency at which the signal is a maximum. Based on Eq. (3), this maximum signal occurs for a frequency that produces Lskin=D/2. For example, if D=10 m and Rt=100 ohmm, the optimal frequency is about 1 MHz. A typical desired drilling distance between new borehole and reference borehole is about 5 meters. Therefore, a typical operating range for the magnetic induction tool is from 100 kHz to 1 MHz. In one aspect, the magnetic induction tool may be operated at multiple frequencies. Additionally, the magnetic induction tool may be swept over a range of frequencies. Frequencies may be selected to minimize or control the effects of the skin-effect on measured signals.
In another aspect, the processor corrects for effects related to skin-effect attenuation and skin depth. From Eq. (3), when the distance D is comparable to the skin-depth Lskin, the sign of right-hand side of Eq. (3) may flip from positive to negative. A calculation that does not consider skin effect can lead to an incorrect reading of direction and thus to steering towards a pipe rather than away from the pipe. The sign flip due to skin effect can be corrected using Eq. (3) based on known values of S0 and Rt. Skin effects can be corrected using Eq. (3) calibrated for Cpipe or by looking values up on a table, such as a table of S0 versus Rt and D. S0 is typically known from the measurements. The value of formation resistivity Rt is typically obtained using an additional measurement.
In another aspect, the measured fields are used to drill a second borehole parallel to a first borehole, in particular to reorient a drill string back into the (y,z) plane when the drill string deviates from the plane, producing a nonzero angle α. In such an instance, signal SXY may be used to provide a direction normal to plane (y,z) and signal SXZ can be used to differentiate between a normal pointing towards the plane (y,z) and a normal pointing away from plane (y,z), thereby enabling steering of the drill string back into plane (y,z). In various aspects, the signs of the real and/or imaginary parts of SXZ are used in determining the direction of the normal.
Alternative coil configurations of the magnetic induction tool may be used. In one exemplary embodiment, non-collocated antenna coils are used on the magnetic induction tool, with the processor correcting for the effect of non-collocated coils using standard symmetrization procedures, such as described in Eqs. (6) and (7). An exemplary symmetric coil configuration uses a set of non-collocated antennas which includes one X-transmitter, two Y-receivers and two Z-receivers placed symmetrically with respect to the X-transmitter. Received signals SXYleft and SXYright, which indicate measurements obtained at Y-receiver coils to the left and right, respectively, of the X-transmitter coil, can be combined using Eq. (6):
Similarly received signals SXZleft and SXZright can be combined using Eq. (7):
Therefore, values obtained using Eqs. (6) and (7) may considered to be centered at reference point P, wherein point P is the position of the X-transmitter. In various embodiments, standard bucking methods may be used to suppress nonzero cross-signals that are due to eccentricity of the magnetic induction tool in a borehole.
In another exemplary coil configuration, a receiver oriented at 45° to the Y and Z axes can be used in place of two separate Y- and Z-receivers. Signals SXY and SXZ can then be obtained from measurements of the receiver coil oriented at 45° by Fourier analysis since different harmonics are obtained with respect to the rotational phase φ. Additionally, Fourier analysis and subtraction of a mean value may be used to filter out anomalies due to misalignment of antennas, etc. In yet another exemplary coil configuration, all transmitters and receivers may be swapped—basing on the reciprocity principle.
Processing of the data may be done by a downhole processor to give corrected measurements substantially in real time. Implicit in the control and processing of the data is the use of a computer program on a suitable machine readable medium that enables the processor to perform the control and processing. The machine readable medium may include ROMs, EPROMs, EEPROMs, Flash Memories and Optical disks.
Thus, in one aspect a method of drilling a borehole is disclosed that in one configuration includes: inducing a primary electromagnetic field generated by a transmitter in a second borehole spaced from the first borehole, the primary electromagnetic filed causing electrical current in the conductive material of the first borehole, measuring a secondary electromagnetic field at a receiver in the second borehole, the secondary electromagnetic field being responsive to the electrical current flowing in the conductive material in the first borehole, and determining a location of the first borehole using the measured electromagnetic field. In one aspect, the primary magnetic field may be induced using a transmitter induction coil oriented transverse to a longitudinal axis of a drilling assembly in the second borehole. In another aspect, the secondary electromagnetic field may be measured at a first receiver induction coil oriented along the longitudinal axis of the drilling assembly and a second receiver induction coil oriented orthogonal to the longitudinal axis of the drilling assembly and to the transmitter induction coil. In yet another aspect, the method may further include steering the drilling assembly substantially parallel to the first borehole using the determined location of the first borehole. In one aspect, the drilling assembly may be steered into a coplanar path with the first borehole using the measured secondary electromagnetic fields. In another aspect, the drilling assembly may be steered to avoid a collision with the first borehole. In yet another aspect, the method may further include operating one of a transmitter and a receiver coil at one of: (i) a single frequency, (ii) multiple frequencies, and (iii) sweeping across a range of frequencies. In yet another aspect, the method may further include correcting the measured secondary electromagnetic field for a skin effect using the skin effect to determine the location of the first borehole. In yet another aspect, the method may further include measuring the secondary electromagnetic field at a coil oriented at 45° to the longitudinal axis of a drilling assembly in the second borehole. In yet another aspect, all transmitters and receivers may be swapped—basing on the reciprocity principle.
In another aspect an apparatus for drilling a borehole in relation to first borehole having a conductive member therein is disclosed. In one configuration, such an apparatus includes a transmitter configured to generate a primary electromagnetic field when the transmitter is in a second borehole to cause an electrical current in the conductive member of the first borehole, a receiver configured to measure an electromagnetic field when the receiver is in the second borehole, the secondary electromagnetic field being responsive to the electrical current flowing in the conductive member in the first borehole, and a processor configured to determine a location of the first borehole using the measured secondary electromagnetic field.
While the foregoing disclosure is directed to the preferred embodiments of the disclosure, various modifications will be apparent to those skilled in the art. It is intended that all variations within the scope and spirit of the appended claims be embraced by the foregoing disclosure.
The present application claims priority from U.S. Provisional Application Ser. No. 61/383,949, filed Sep. 17, 2010.
Number | Date | Country | |
---|---|---|---|
61383949 | Sep 2010 | US |