Not applicable.
This disclosure relates generally to making and breaking/disconnecting threaded connections between elongate members. More particularly, it relates to an apparatus and system configured to make and break threaded connections between tubular members, such as those that are employed in drilling and production strings. Still more particularly, this disclosure relates to the gripping components for machines used in making and breaking threaded connections.
One type of assembly apparatus configured for making and disconnecting threaded connections between elongate members that are threaded together end-to-end is referred to as a make-up and break-out machine or a bucking unit. A typical make-up and break-out machine includes two chucks separated from each other along an axis. Each chuck contains multiple piston-cylinder assemblies that drive clamping heads toward the axis. The heads each have dies that bite into and grasp the tubular members that lie along the axis. The diameters of the piston-cylinder assemblies and the clamping heads are selected to provide sufficient strength for torqueing a selected maximum size/diameter of tubular members. At the same time, the size of the clamping heads and piston-cylinder stroke establishes a lower limit to the diameter of tubular member diameter that can be grasped without interference or collision between the multiple, convergent clamping heads. Thus, conventional machines are not capable of handling and manipulating the full range of tubular members that a shop or another operation intends to assemble. Greater range of grasp for a single assembly apparatus would be advantageous.
These and other needs in the art are addressed herein. In one embodiment, apparatus for gripping elongate members that are connected end to end and form a string comprises: a body; a pair of legs extending from the body and separated by a gap, wherein each leg comprises an inwardly-facing surface. An engagement surface extends between the pair of legs, and an adhering fastener is supported on at least one of the legs. The body includes a head portion opposite the legs. The head portion includes a gripping surface, as may be formed by teeth, grooves or other features, for engaging an elongate member of the string. The adhering fastener may be a magnet, suction cup or other non-threaded connector.
In some embodiments, each inwardly-facing leg surface comprises a recessed region and a non-recessed region, and wherein the adhering fastener is mounted to the recessed region. The recessed region may be disposed distal the engagement surface. In some embodiments, the engagement surface intersects the non-recessed regions of each leg in an obtuse angle.
In some embodiments, the apparatus further includes a chuck comprising an opening that is configured to receive an elongate member of the string. At least one extendable member is configured to be extended into the opening and has a body-supporting surface and a gripping surface. The adhering fastener engages the body-supporting surface of the extendable member, and the engagement surface engages the gripping surface of the extendable member. In certain embodiments, the hardness of the engagement surface of the body is less than the hardness of the gripping surface of the extendable member.
In still further embodiments, the apparatus further comprises: a plurality of extendable members circumferentially disposed about the opening and configured to extend into and retract from the opening in a radial direction, each of the plurality of extendable members having a body-supporting surface and a gripping surface. Each of a plurality of adapters is magnetically coupled to the body-supporting surface of one of the plurality of extendable members and comprises: a body; a pair of legs extending from the body and separated by a gap, each leg comprising an inwardly-facing surface that comprises a recessed region and a non-recessed region; an engagement surface extending between the non-recessed regions of each leg; and a magnet supported on at least one of the recessed regions. The body includes a head portion opposite the legs. A plurality of teeth extends from the head portion and forms a gripping surface for engaging an elongate member of the string.
In some embodiments, each leg includes an outwardly-facing surface that comprises a first portion that extends parallel to the inwardly-facing surface, and in some embodiments, the outwardly-facing surface of each leg further comprises a second portion that intersect the first portion in an obtuse angle.
Another embodiment includes gripping apparatus that comprises: a chuck that includes an opening configured to receive an elongate member of a string; a plurality of extendable members circumferentially disposed about the opening and configured to extend into and retract from the opening in a radial direction, each of the plurality of extendable members having a body-supporting surface and a first gripping surface. The apparatus includes a plurality of adapters, wherein each of the plurality of adapters is releaseably coupled to one of the plurality of extendable members. The adapters include: a body; a pair of legs extending from the body and straddling the body-supporting surface of one of the extendable members; a non-threaded connector on at least one of the pair of legs releasably coupling the body to the body-supporting surface of the extendable member. A head portion on the body, opposite the legs, includes a second gripping surface for engaging an elongate member of the string. In some embodiments, each of the plurality of adapters further comprises an engagement surface extending between each leg and contacting the first gripping surface of one of the plurality of extendable members. The non-threaded connector may be a magnet in some embodiments. In further embodiments, the hardness of the engagement surface of the body is less than the hardness of the first gripping surface of the extendable member.
Thus, embodiments described herein include a combination of features and characteristics intended to address various shortcomings associated with certain prior devices, systems, and methods. The various features and characteristics described above, as well as others, will be readily apparent to those of ordinary skill in the art upon reading the following detailed description, and by referring to the accompanying drawings.
For a detailed description of the disclosed exemplary embodiments, reference will now be made to the accompanying drawings:
The following description is exemplary of certain embodiments of the disclosure. One of ordinary skill in the art will understand that the following description has broad application, and the discussion of any embodiment is meant to be exemplary of that embodiment, and is not intended to suggest in any way that the scope of the disclosure, including the claims, is limited to that embodiment.
The figures are not necessarily drawn to-scale. Certain features and components disclosed herein may be shown exaggerated in scale or in somewhat schematic form, and some details of conventional elements may not be shown in the interest of clarity and conciseness. In some of the figures, in order to improve clarity and conciseness, one or more components or aspects of a component may be omitted or may not have reference numerals identifying the features or components. In addition, within the specification, including the drawings, like or identical reference numerals may be used to identify common or similar elements.
As used herein, including in the claims, the terms “including” and “comprising,” as well as derivations of these, are used in an open-ended fashion, and thus are to be interpreted to mean “including, but not limited to . . . .” Also, the term “couple” or “couples” means either an indirect or direct connection. Thus, if a first component couples or is coupled to a second component, the connection between the components may be through a direct engagement of the two components, or through an indirect connection that is accomplished via other intermediate components, devices and/or connections. The recitation “based on” means “based at least in part on.” Therefore, if X is based on Y, then X may be based on Y and on any number of other factors. The word “or” is used in an inclusive manner. For example, “A or B” means any of the following: “A” alone, “B” alone, or both “A” and “B.”
In addition, the terms “axial” and “axially” generally mean along a given axis, while the terms “radial” and “radially” generally mean perpendicular to the axis. For instance, an axial distance refers to a distance measured along or parallel to a given axis, and a radial distance means a distance measured perpendicular to the axis. Furthermore, any reference to a relative direction or relative position is made for purpose of clarity, with examples including “top,” “bottom,” “up,” “upper,” “upward,” “down,” “lower,” “clockwise,” “left,” “leftward,” “right,” and “right-hand.” For example, a relative direction or a relative position of an object or feature may pertain to the orientation as shown in a figure or as described. If the object or feature were viewed from another orientation or were implemented in another orientation, it may be appropriate to describe the direction or position using an alternate term.
Referring to
Tool control unit 66 is integrated with sensors and actuators coupled to chucks 56, 60 and rail 64, and control unit 66 includes storage media with machine readable code configured to cause control unit 66, when executed, to monitor or govern the operation of tool 50. In various embodiments, the machine readable code includes instruction information to limit the toque exerted by tool 50 on tubular members.
In some embodiments, tool 50 is configured as a “bucking unit;” wherein, at least one of the chucks 56, 60 is configured for continuous revolution about axis 62. Either chucks 56, 60 may also be called a power tong. In some embodiments, a power tong having gripping adapters 70 is configured for use over a borehole when making and breaking (disconnecting) threaded connections between tubular members. For example, the power tongs may be mounted with axis 62 vertical, as is appropriate for installing or removing tubular members from the borehole.
Referring now to
As shown in
As best shown in
Die 160 is a gripping element that includes a gripping surface 162 formed with multiple teeth 164, grooves, notches, or a rough, sand-paper like texture, as examples. The rear portion 166 of die 160 is contoured to match groove 134 of adapter body 130. In
Referring again to in
Rear surface 133 may also be called an engagement surface. In some exemplary embodiments, the hardness of rear surface 133 of body 130 is less than the hardness of the gripping surface 122 of the clamp head 110 and die 120. For example, body 130 and legs 140 of adapter 70 may be made of or include 1018 cold rolled steel, which may have, for example, a hardness of 116 Brinell or 35 Rockwell or greater, up-to the hardness limit of 1018 cold rolled steel. The die 120 of tong or clamp head 110 may have hardness between 58 and 62 Rockwell-C. Other hardness values for adapter 70 and die 120 are contemplated. With the die 120 of tong 110 having a hardness that is greater than the hardness of body 130 of adapter 70, clamp head 110 may dig into rear surface 133 of adapter 70 as a result of usage, as is shown in
In
Referring again to
When installed in chucks 56, 60, adapters 70 configure tool 50 to grip and rotate smaller diameter pipe than could normally be manipulated by tool 50. It is possible to operate tool 50 with adapters 70 installed in only one of the chucks 56, 60 while the other one of the chuck 56, 60 lacks adapters 70, configuring chucks 56, 60 to have two different ranges of radial grip.
Referring again to
Although gripping surface 162 on gripping adapter 70 is shown as generally planar, except for the previously described teeth, notches, groves or other gripping texture provided on the surface; in some embodiments, a gripping surface on adapter 70 is curved. Likewise, a gripping surface 122 of chuck 100 is curved in some embodiments.
In
While exemplary embodiments have been shown and described, modifications thereof can be made by one of ordinary skill in the art without departing from the scope or teachings herein. The embodiments described herein are exemplary only and are not limiting. Many variations, combinations, and modifications of the systems, apparatuses, and processes described herein are possible and are within the scope of the disclosure. Accordingly, the scope of protection is not limited to the embodiments described herein, but is only limited by the claims that follow, the scope of which shall include all equivalents of the subject matter of the claims. The inclusion of any particular method step or operation within the written description or a figure does not necessarily mean that the particular step or operation is necessary to the method. The steps or operations of a method listed in the specification or the claims may be performed in any feasible order, except for those particular steps or operations, if any, for which a sequence is expressly stated. In some implementations two or more of the method steps or operations may be performed in parallel, rather than serially.
This application claims priority to U.S. Provisional Application No. 62/445,548 filed on Jan. 12, 2017 and titled “Apparatus and Methods for Gripping a Tubular Member” which is incorporated by reference in its entirety herein for all purposes.
Number | Date | Country | |
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62445548 | Jan 2017 | US |