A switching power converter regulates an output voltage by intermittently connecting a power source, such as a battery, to a load. A low pass filter, comprising a series coil and a parallel smoothing capacitor provides reduction of the ripple in the output voltage resulting from the intermittent connection. Referring to
Due to the limited rate at which current from a coil can be increased or decreased, the ability of a switching power converter to respond to a transient condition, such as a sudden increase or decrease in the current demand of the load, is time limited. For a switching power converter comprising a digital controller, wherein the digital controller regulates the output voltage Vo by calculating responses based upon digital data, for example periodic analog to digital conversions of samples of the output voltage, the response time to a transient condition may be further extended by the time period between samples.
Transient response time is an important factor in the suitability of a specific power converter design for a specific application. As transient response time increases, the anticipated excursion of output voltage from a target voltage value in response to the transient load condition increases. For example, consider a transient condition wherein the current demand of the load suddenly increases. The output voltage will decrease until the power converter can provide extra current through the coil 120 to halt the decrease in voltage, then finally return the voltage to the desired target value. The load will have a certain minimum voltage for proper operation. As a result the target voltage may be designed to be higher than needed during steady state operation to allow for a maximum decrease in output voltage due to a load transient. A higher target (therefore, average) voltage results in the load consuming more power than necessary during steady operation. Said differently, a faster transient response may allow the target voltage to be set lower, thereby lowering the average power consumption of the load, without output voltage momentarily dropping below the desired minimum.
In the case of a sudden decrease in load current the output voltage will experience an excursion to a higher output voltage. Extra charge is stored in the coil, and the only means for decreasing the excess charge is dissipating it through the load. If the load is now small, the voltage may become high enough to cause damage to the load. To guard against an over voltage condition, the target voltage may be set to the low side of that needed for proper operation of the load, but which may also aggravate the ability of the power converter to respond to a sudden increase in the load current demand, which would result in a voltage sag.
What is needed is a power converter which provides fast transient response such that the target voltage may be set near a minimum design value for proper operation of the load while also providing for a narrow range between the maximum and minimum voltages.
In a switching power converter, charge is provided to and stored on an output smoothing capacitor by operation of an upper FET and a lower FET through a coil, while charge is simultaneously being removed from the smoothing capacitor by a load. As previously described herein, charge may suddenly be removed from the smoothing capacitor more quickly than it can be supplied, resulting in a drop in net charge, hence voltage, on the capacitor. The present invention supplements the charge-providing capacity of the coil by momentarily providing a selectable supplemental energy source directly connected to the smoothing capacitor. When a drop in output voltage, which is the same as the voltage on the capacitor, is in excess of a predetermined value, the supplemental energy source is selected to provide a quantity of make-up current, thereby supplementing the instant current provided by the coil.
In one embodiment the switching power converter controller detects a drop in output voltage (“sag” and responds by changing the duty cycle of the upper FET while also selecting the supplemental energy source, the supplemental energy source mitigating the effect on output voltage by the transient increase or decrease in the load current. In one embodiment the mechanism for triggering the supplemental energy source operates independently of the switching power converter control system. The supplemental energy source may provide a predetermined, fixed value of current for a predetermined, fixed time period. In some embodiments a control algorithm calculates the value of the supplemental current and its time duration as a function of the instant input and output voltages, rate of change of the output voltage, and known or calculated values of the coil and smoothing capacitor and their parasitics.
In some embodiments a current source is provided which will remove charge from the smoothing cap in response to a sudden decrease of load current, thereby to mitigate an over voltage condition (“surge”.
The system 100 shown is a synchronous regulator type, wherein a synchronizing transistor 104 connects the coil 120 to ground for a time Ts when a signal on line 142 drives the transistor 104 control gate. The transistors 106 and 104 are not turned on at the same time. In some embodiments an analog to digital converter (“ADC”, for example the ADC 122, measures Vo across the smoothing capacitor 126 and provides a digital representation of the value of the voltage V0 to the controller 142. A control loop controlling the programmable controller 142, responsive to the value of Vo relative to a target voltage or to other predetermined voltage value limits, determines the value of the time duration Tp that will maintain or restore the output voltage Vo to a target value.
The circuits and methods to be disclosed are applicable to improving a power converter's response to either a sudden increase or a sudden decrease in current in the load Rload 134. The following discussion will disclose various circuits and methods applicable to a response to a sudden increase (“transient”) in the load current. The circuits and methods to be discussed are equally applicable to a sudden decrease in load current. A switching power converter is expected to encounter some positive and negative changes in the power demands of the load, which result in variations in the output voltage. In one embodiment a switching power converter is designed for transients of a certain value. A transient in excess of the design value (that is, output voltage Vo departs from a desired value by a predetermined amount) is termed a “trigger” event. The controller 142 responds to the trigger even by implementing the method of the present invention, using the apparatus needed (as shown in
Now we consider a transient response in accordance with the present invention. At time T2 the controller 142, in addition to driving the gate of the UFET 102 to ramp coil 120 current Icoil, selects a supplemental energy source Hc 128. Hc 128 provides an ideally immediate increase in current Ihc at the node 150 (
As was the case at the time T1, at time T2 the voltage immediately increases by an amount equal to the increase in current (Ihc) times ESRc 124. In the scenario illustrated by
Other scenarios will be obvious to those skilled in the art. For example, if the step increase in Ihc 208 is less than ΔIload, output voltage will continue to decrease at time point T2, although at a slower rate than if Ihc were not provided. The energy provided by the increasing coil current is approximated by the area under the curve over the time applied. Likewise the energy provided by Ihc is approximated by the area under the curve of the increase in Ihc for its duration.
The operational benefit of the present invention lies in the difference between V2 and V1. A power supply is designed such that a load transient will not result in an output voltage of less than a predetermined value. The maximum voltage reduction that a certain system design will allow (under specified conditions) may be added to the predetermined minimum value to determine the target voltage. If a system 100 design is such that a transient load increase will not result in a voltage lower than V2 during recovery, the target voltage for Vo (Vtar on
In one embodiment fixed values for Ihc and Thc are predetermined. If Ihc is too little for the instant conditions, V2 will be higher than V1, but output voltage will continue for a time below the output voltage at the time T2. However, Ihc must be determined carefully; if Ihc is too much greater than ΔIload an over-voltage and/or limit cycle may result. In one embodiment a fixed Ihc is predetermined wherein the fixed Ihc coincidental with a trigger condition resulting from a minimum ΔIload will not result in an over voltage spike, accepting that a larger increase in load current will result in some additional decrease in output voltage. Fixed values of Ihc and Thc provide an exact solution to a transient condition, but provide a degree of improvement and rather simple to implement.
In some embodiments the system 100 includes another supplemental energy source Hd 130. Energy source 130 is connected such that it removes (discharges) charge from capacitor 126. Energy source 130 is used in the case of a sudden decrease of current in the load Rload, such as may occur when a device powered by voltage provided at terminal 140 is turned off, put in a low power mode, or removed altogether. To prevent an over voltage condition energy source Hd removes charge from the capacitor 126 in the same manner as that previously described for a sudden increase in load current and is not discussed further herein. In one embodiment both Hc 128 and Hd 130 are provided, such that the total maximum to minimum output voltage swing is diminished. In some embodiments only Hc 128 or Hd 130 are used. In one embodiment the supplemental energy value and pulse width are fixed for a certain unit. In another embodiment the supplemental energy value and pulse width are programmable prior to being used, and are fixed thereafter.
An appropriate value for Ihc and its time duration Thc such that a transient is always stopped when a reaction is triggered (within the limits of measurement; capacity of the components used; unknown component variation with time, temperature; and other factors) may be calculated if the values of the voltage (“Vin” available to the switching power converter and the output voltage at terminal 140 are known. Ideally, as may be seen from
ΔIload=Co(dV/dT) (1)
where dV is the difference between Vo(T2) and Vo(T1+). Vo(T1+) is the voltage immediately after the increase in load current and is less than Vo(T1−) by an amount equal to ΔIload*ESRc. If the ESRc 124 of the capacitor 126 is disregarded or not known, equation (1) will result in a value for Ihc that is greater than that needed to initially stop Vo from going down while coil 120 current is catching up. In one embodiment the values of capacitance and ESRc are taken from the datasheet for the capacitor 126 employed. In one embodiment, to improve accuracy and respond to changes due to component aging and temperature, the capacitance Co of capacitor 126 is calculated.
C=QV and Q=I*T by definition, where
V=ΔVo, I=Ihc, T=Tcal, and C=Co, so we find:
Co=(Ihc*Tcal)/ΔVo. (2)
Note that the offset caused by the current through the ESRc 124 is canceled out by evaluating Vo before and after the application of the Ihc pulse. Since dT is known (Tcal) and ΔVo is measured, Co can be determined. Now that Co is known, ESRc 124 may also be determined. Note that in finding Co we did not learn the offset of the voltage curve, only the change during the time Tcal. A third voltage measurement is taken at a time point Tcal/2. We then find ESRc by:
ESRc=(Vy−ΔVo/2)/Ihc, (3)
where Vy is the output voltage at time Tcal/2 and ΔVo is the measured change in voltage during the time period Tcal. By subtracting out the change in voltage due to the capacitance from the total change in voltage we are able to determine the voltage drop caused by ESRc 124. The third voltage measurement may also be taken at a time point different than Tcal/2 and equation (3) scaled accordingly. In some embodiments the calibration of Co and ESRc is done at the time of system startup, the values saved to memory and used throughout the time of operation. In other embodiments Co or ESRc is recalibrated from time to time to provide a more accurate value for the instant conditions.
Looking again to
where ΔT is the time period (T3−T2) and ΔVo=(Vo(T1−)−Vo(T2)).
The value of Ihc found in equation (6) provides an increase in current equal to the increase in load current such that output voltage is initially stopped from decreasing. The voltage will continue to increase as current from coil 120 is added to the current Ihc. To prevent output voltage from going back down, Ihc is provided for a time Thc, defined as the time period from the trigger point (for example T2) until the coil 120 current equals the load current (shown as T3).
With Ihc known from equation (6) and knowing that Ihc=ΔIload, we may now find the time Thc, using:
Thc=dT=L*Ihc/(Vin−Vo). (7)
The value of inductance L of coil 120 is approximately known from the datasheet. Vin and Vo may be measured by an ADC, for example ADC 122 (the connection of ADC 122 to input terminal 136 is not shown). Note that when Vin and Vo are close, Thc becomes very large. That is, Hc 128 is providing nearly all of the energy required to recover from the transient load condition.
In one embodiment the inductance value of the coil 120 and the direct current resistance (“DCR” of the coil 120 are calculated. The steps of the method used are:
In some embodiments Ihc is calculated from equation (6) and Thc is calculated from equation (7) for each trigger event. The value of Ihc found in equation (6) assumes that the load transient started at precisely time T1 (
The supplemental energy sources Hc 128 and Hd 130 are embodied in a variety of implementations. Referring to
The charging means and discharging means may be of different types. In one embodiment the charging means and discharging means are designed for different energy-providing values.
The power available from a switching power converter is at its maximum when (Vin−Vo) is a maximum. As Vin and Vo become close in value, a switching power converter has little ability to regulate the output voltage. DCM is more efficient than CCM, but CCM offers more power capacity. A common strategy, then, is to use DCM when (Vin−Vo) is favorable and to transition to CCM when input and output voltage approach each other. In one embodiment of the present invention the ability of a switching power converter to operate in DCM is extended to smaller values of (Vin−Vo) by supplementing the coil 120 current-providing capability. Looking to
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