The present disclosure relates generally to plumbing methods and apparatus, and more particularly, apparatus and methods for limiting or preventing the backflow of gas through plumbing fixtures.
One well-known problem with plumbing fixtures is the backflow of gas from underneath the plumbing fixture. For example, the plumbing fixture may be a floor-mounted drain system that leads to a sewage system. As shown in
As is well known, foul-smelling and sometimes harmful gasses exist in the piping below the plumbing fixture, sewage system or other destination. It is thus highly desirable to limit or prevent the backflow of such gas up through the plumbing fixture into the room or other structure where it is located. To address this problem, the drain system 10 may include a U-shaped portion (not shown) in the drain conduit 26, sometimes referred to as a P-trap. P-traps have been used in the plumbing industry with various types of fixtures to limit or prevent backflow of the gasses from the underground piping, sewer, etc. into the room, building or other structure, while permitting drainage of water or other liquid. Because of their shape, the lower portion of the P-trap retains a small amount of water (or other liquid) after the fixture's use. The liquid in the trap serves as a barrier or seal to block the backflow of gas up into the drain system 10 and the room, building or other space.
In some circumstances, the P-traps are not always effective at blocking the backflow of gas. For example, if the drain system 10 is located in an area having infrequent or no liquid presence and drainage, the P-trap may not always limit or prevent the backflow of gas. This may occur, for example, when there is no liquid in the P-trap, or liquid in the P-trap evaporates, permitting gas backflow into the drain basin 22 and then up into the room or building through the grate 18. To overcome this consequence, “trap primers” have been used to ensure a minimum level of liquid remains in the U-shaped portion of the P-trap. However, trap primers are often difficult and expensive to install and may require maintenance and frequent monitoring.
Other attempts have been made to slow the evaporation of the water in the P-trap. For example, deformable valves have been proposed to slow the evaporation of the water in the P-trap, such as in U.S. Pat. No. 6,795,987 to Cornwall, U.S. Pat. No. 6,719,004 to Huber, U.S. Pat. No. 803,979 to Bonnell, U.S. Pat. No. 194,329 to Buhrer, U.S. Pat. No. 3,707,986 to Breen, U.S. Pat. No. 4,870,992 to Irwin et al. and US Patent Publication No. 2010/0269913 to Hollinger. A presently commercially available deformable valve sold by Sure Seal has product number NPS-3. Various problems may exist with these types of valves. For example, these valves may be prone to clogging or freeze-up due to the presence or build-up of debris or substances such as grease, wax, dirt, sand, and other organic and inorganic materials.
Yet other types of valves have been proposed to limit or prevent gas backflow, such as collapsible membrane or diaphragm-type, one-way check valves. Some examples of these valves are disclosed in U.S. Pat. Nos. 6,273,124 and 6,318,397 to Huber. These solutions are typically complicated, expensive, may require maintenance and tight tolerances to work effectively, and may be prone to clogging or freeze-up due to the presence or build-up of debris or substances (e.g. grease, wax, dirt, sand and other organic and inorganic materials).
It should be understood that the above-described discussion is provided for illustrative purposes only and is not intended to limit the scope or subject matter of the appended claims or those of any related patent application or patent. Thus, none of the appended claims or claims of any related application or patent should be limited by the above discussion or construed to address, include or exclude each or any of the cited examples, features and/or disadvantages, merely because of the mention thereof herein.
Accordingly, there exists a need for improved systems, apparatus and methods for limiting or preventing the back-flow of gas up through a plumbing fixture having one or more of the attributes or capabilities mentioned below or as may be evident from the description or appended drawings herein: effectively limits or prevents at least substantial gas backflow when there is no P-trap or no liquid in the P-trap; is effective in a floor drain system or other plumbing fixture that is seldom used; requires low maintenance; is inexpensive to manufacture; is not prone to clogging; involves a valve that is simple and has few parts, easily installed, rigid, durable, long-lasting, biased closed and openable by the force of liquid from the drain system, or a combination thereof.
In some embodiments, the present disclosure involves a valve useful for allowing the flow of liquid down through a floor-mounted drain basin to a destination below it and limiting or preventing the backflow of gas. The valve includes a circular-shaped frame and a disc. The frame is configured to be positioned between the drain basin and destination, and includes a central passageway and an interior surface extending around the central passageway. The central passageway is in fluid communication with the drain basin and destination. The interior surface has first and second sides. The first side includes a downwardly facing ledge and the second side includes an upwardly facing ledge.
The disc has a central axis and is pivotably connected to the frame between the first and second sides of the interior surface thereof. The disc is pivotably movable between a closed position and at least one open position within the central passageway about its central axis. The disc has a first section configured to engage the downwardly facing ledge of the interior surface of the frame and a second section configured to simultaneously engage the upwardly facing ledge. The disc is configured so that the engagement of the first section with the downwardly facing ledge and the second section with the upwardly facing ledge stops the pivoting movement of the disc in one direction and defines the closed position of the disc relative to the frame. The closed position of the disc limits or prevents fluid communication between the drain basin and the destination through the central passageway. When the first and second sections are simultaneously disengaged from the respective downwardly and upwardly facing ledges, the disc is in an open position and allows fluid communication between the drain basin and the destination through the central passageway.
In various embodiments, the present disclosure involves a valve useful for allowing the flow of liquid down through a pluming fixture to a destination below it and limiting or preventing the backflow of gas from the destination up into the pluming fixture. The valve includes a circular-shaped frame and a rigid disc. The frame is configured to be positioned between the plumbing fixture and destination, and includes a central passageway in fluid communication with the plumbing fixture and the destination. The disc includes upper and lower surfaces and is pivotably connected to the frame within the central passageway.
The disc is pivotably movable between a closed position and at least one open position. The closed position limits or prevents, and the open position allows, fluid communication between the plumbing fixture and the destination through the central passageway. The disc is biased in the closed position sufficient to prevent the forces of backflow gas from the destination acting upon the lower surface of the rigid disc from moving the rigid disc into an open position. The disc is automatically moveable from the closed position into the open position upon the application of sufficient forces on the upper surface thereof caused by fluid in the central passageway, and thereafter automatically moveable from the open position to the closed position upon the absence of sufficient fluid in the central passageway to overcome the biasing forces acting upon the disc.
Accordingly, the present disclosure includes features and advantages which are believed to enable it to advance plumbing technology. Characteristics and advantages of the present disclosure described above and additional features and benefits will be readily apparent to those skilled in the art upon consideration of the following detailed description of various embodiments and referring to the accompanying drawings.
The following figures are part of the present specification, included to demonstrate certain aspects of various embodiments of this disclosure and referenced in the detailed description herein:
Characteristics and advantages of the present disclosure and additional features and benefits will be readily apparent to those skilled in the art upon consideration of the following detailed description of exemplary embodiments and referring to the accompanying figures. It should be understood that the description herein and appended drawings, being of example embodiments, are not intended to limit the claims of this patent or any patent or patent application claiming priority hereto. On the contrary, the intention is to cover all modifications, equivalents and alternatives falling within the spirit and scope of the claims. Many changes may be made to the particular embodiments and details disclosed herein without departing from such spirit and scope.
In showing and describing preferred embodiments, common or similar elements are referenced with like or identical reference numerals or are apparent from the appended figures and/or the description herein. When multiple figures refer to a component or feature with the same reference numeral, any description herein of the component or feature with respect to any of the figures applies equally to the other figures to the extent such description does not conflict with a description herein of the other figure(s). The figures are not necessarily to scale and certain features and certain views of the figures may be shown exaggerated in scale or in schematic in the interest of clarity and conciseness.
As used herein and throughout various portions (and headings) of this patent, the terms “invention”, “present invention” and variations thereof are not intended to mean every possible embodiment encompassed by this disclosure or any particular claim(s). Thus, the subject matter of each such reference should not be considered as necessary for, or part of, every embodiment hereof or of any particular claim(s) merely because of such reference. The terms “coupled”, “connected”, “engaged” and the like, and variations thereof, as used herein and in the appended claims are intended to mean either an indirect or direct connection or engagement. Thus, if a first device couples to a second device, that connection may be through a direct connection, or through an indirect connection via other devices and connections.
Certain terms are used herein and in the appended claims to refer to particular components. As one skilled in the art will appreciate, different persons may refer to a component by different names. This document does not intend to distinguish between components that differ in name but not function. Also, the terms “including” and “comprising” are used herein and in the appended claims in an open-ended fashion, and thus should be interpreted to mean “including, but not limited to . . . .” Further, reference herein and in the appended claims to components and aspects in a singular tense does not necessarily limit the present disclosure or appended claims to only one such component or aspect, but should be interpreted generally to mean one or more, as may be suitable and desirable in each particular instance.
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The exemplary valve 30 preferably fits snugly within, or sealingly engages, the drain conduit 26 and/or coupling 28 sufficient to at least substantially prevent fluid from passing around the perimeter of the valve 30. Any suitable mechanism may be used to form this snug fit, or sealing engagement. For example, one or more rubber or elastomeric O-ring seals or gaskets (not shown) may be provided around the perimeter of the valve 30. For another example, one or more sealing fingers 46 (e.g.
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If desired, the valve 30 may be configured so that liquid entering the valve 30 from above is encouraged to flow toward the first section 68 of the disc 38 and assist in opening the disk 38. This may be accomplished, for example, by positioning the second section 70 higher than the first section 68 in the central passageway 40 of the frame 34 when the disc 38 is closed. In the present embodiment, in the closed position, the first section 68 is situated angled downwardly from the second section 70 due to the angled orientation of the ledges 60, 62 on the respective sides 52, 54 of the interior surface 48 of the frame 34, as previously described. Accordingly, liquid entering the exemplary valve 30 from above will flow downhill toward first section 68 of disc 38 and accumulate there until its weight overcomes the closing biasing forces acting on the disc 38. At that stage, the disc 38 will automatically pivot (e.g. counterclockwise) into an open position, allowing the liquid to freely flow down past the valve 30 and into the drain conduit 26 (or other components below the valve 30). Thereafter, when sufficient liquid ceases to flow into the valve 30 from above, the biasing forces acting on the disc 38 will automatically pivot the disc 38 back in the opposite (e.g. clockwise) direction to the closed position. In this embodiment, the weight of the second section 70 of the disc 38 will cause the disc 38 to close. The above opening and closing sequence should automatically continue on an on-going basis.
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The flexible cover 114 and rigid core 110 may have any suitable form, configuration and operation and be constructed of any suitable material or combination of materials. For example, the illustrated rigid core 110 is constructed of hard plastic, such as polypropylene or polystyrene, and the illustrated flexible cover 114 is constructed of silicon rubber or other rubber-like substance. The flexible cover 114 and rigid core 110 may be assembled in any suitable manner, such as by an over-molding process. While the flexible cover 114 is only necessary on the perimeter edges 72, 74 of the first and second respective sections 68, 70 of the disc 38, it may extend on or around additional portions of the rigid core 110. This may be desirable, for example, to simplify the over-molding process and/or to make disc 38 as durable as possible. In other embodiments, the disc 38 may be constructed entirely of flexible material, such as to encourage sealing engagement of the first and second sections 68, 70 of the disc with the respective downwardly and upwardly facing ledges 60, 62.
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Preferred embodiments of the present disclosure thus offer advantages over the prior art and are well adapted to carry out one or more of the objects of this disclosure. However, the present invention does not require each of the components and acts described above and is in no way limited to the above-described embodiments, variables, values, value ranges or methods of operation. Any one or more of the above components, features and processes may be employed in any suitable configuration without inclusion of other such components, features and processes. Moreover, the present invention includes additional features, capabilities, functions, methods, uses and applications that have not been specifically addressed herein but are, or will become, apparent from the description herein, the appended drawings and claims. Further, all of the value and value ranges provided herein and in the appended claims are intended to be approximate, as that term is defined herein.
The methods that may be described above or claimed herein and any other methods which may fall within the scope of the appended claims can be performed in any desired suitable order and are not necessarily limited to any sequence described herein or as may be listed in the appended claims. Further, the methods of the present invention do not necessarily require use of the particular embodiments shown and described herein, but are equally applicable with any other suitable structure, form and configuration of components.
While exemplary embodiments of the invention have been shown and described, many variations, modifications and/or changes of the system, apparatus and methods of the present invention, such as in the components, details of construction and operation, values, arrangement of parts and/or methods of use, are possible, contemplated by the patent applicant(s), within the scope of the appended claims, and may be made and used by one of ordinary skill in the art without departing from the spirit or teachings of the invention and scope of appended claims. Thus, all matter herein set forth or shown in the accompanying drawings should be interpreted as illustrative, and the scope of the disclosure and the appended claims should not be limited to the embodiments described and shown herein.
This application claims priority to U.S. Provisional Patent Application Ser. Nos. 61/743,149 filed on Aug. 27, 2012 and entitled “Waterless Drain Trap Seal Protection Device” and 61/957,207 filed on Jun. 26, 2013 and entitled “Waterless Drain Trap Seal Protection Device”, the entire contents of which are hereby incorporated by reference herein in their entireties.
Number | Date | Country | |
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61743149 | Aug 2012 | US | |
61957207 | Jun 2013 | US |