This disclosure relates to photovoltaic energy absorption/collection technology. In some embodiments, this disclosure relates to apparatus and methods capable of assisting in reducing stress communicated to photovoltaic cells in a solar panel.
In solar energy collection or absorption devices, such as solar panels, having photovoltaic modules, stress placed upon the photovoltaic modules could cause breakage or damage to the photovoltaic modules, associated components or one or more connections therebetween. For example, the semiconductor substrate or inner glass tube of a photovoltaic cell contained in various versions of photovoltaic modules may crack or break due to stress placed upon the module. Examples of such stresses may include displacement of one or more frame member or rail of the solar panel, such as due to bowing, bending, twisting or warping. Another example stress may be thermal expansion of a frame member or other component. Yet another example stress is displacement of one or more photovoltaic module. This potential problem may be of particular concern in devices where the photovoltaic modules are load-bearing elements. Thus, it may be desirable to reduce or eliminate the communication of stress to one or more photovoltaic modules in a solar energy collection or absorption device.
It should be understood that the above-described examples, features and/or disadvantages are provided for illustrative purposes only and are not intended to limit the scope or subject matter of the claims of this patent or any patent or patent application claiming priority hereto. Thus, none of the appended claims or claims of any related application or patent should be limited by the above discussion or construed to address, include or exclude the cited examples, features and/or disadvantages, except and only to the extent as may be expressly stated in a particular claim.
In some embodiments, the present disclosure involves an apparatus for reducing the transmission of stress to at least one among a plurality of photovoltaic modules mounted within a solar energy collection or absorption device. The apparatus includes a first electrically conductive line extending between and electrically connecting at least first and second photovoltaic modules. The first electrically conductive line is yieldable relative to and between the first and second photovoltaic modules in response to stress placed upon it, at least reducing the transmission of stress to at least one photovoltaic module.
In various embodiments, the present disclosure involves an apparatus for reducing the transmission of stress to at least one photovoltaic module among a plurality of load-bearing, elongated, photovoltaic modules mounted within a solar panel. A first electrically conductive line extends between and electrically connects at least first and second photovoltaic modules. The first electrically conductive line is yieldable relative to and between the first and second photovoltaic modules in response to stress placed upon it, at least reducing the transmission of stress to at least one photovoltaic module.
There are embodiments of the present disclosure involving an apparatus for reducing the transmission of stress to at least one photovoltaic module among a plurality of load-bearing, elongated, photovoltaic modules mounted within a solar panel. The solar panel includes two interconnected sets of opposing rails. The apparatus includes a plurality of connectors. Each connector is associated with and yieldable relative to one of the rails of the solar panel and engageable with at least one photovoltaic module. A first electrically conductive line extends between and electrically connects at least two of the connectors. Each connector is capable of yielding in response to stress placed upon it, at least reducing the transmission of such stress to at least one photovoltaic module and/or the first electrically conductive line.
Some embodiments of the present disclosure involve an apparatus for reducing the transmission of stress to at least one photovoltaic module among a plurality of load-bearing, elongated, photovoltaic modules mounted within a solar panel. The solar panel includes two interconnected sets of opposing rails. The apparatus includes at least one insert associated with and yieldable relative to one of the rails of the solar panel and engageable with at least one photovoltaic module. A first electrically conductive line extends between and electrically connects at least two of the photovoltaic modules. Each insert is capable of yielding in response to stress placed upon it, at least reducing the transmission of such stress to at least one photovoltaic module and/or the first electrically conductive line.
Accordingly, the present disclosure includes features and advantages which are believed to enable it to advance solar energy absorption or collection technology. Characteristics and advantages of the present disclosure described above and additional features and benefits will be readily apparent to those skilled in the art upon consideration of the following detailed description of embodiments of this disclosure and referring to the accompanying drawings.
The following figures are part of the present specification, included for background purposes or to demonstrate certain aspects of embodiments of the present disclosure and referenced in the detailed description herein.
Characteristics and advantages of the present disclosure and additional features and benefits will be readily apparent to those skilled in the art upon consideration of the following detailed description and referring to the accompanying figures. It should be understood that the description herein and appended drawings are of various exemplary embodiments and are not intended to limit the appended claims or the claims of any patent or patent application claiming priority to this application. On the contrary, the intention is to cover all modifications, equivalents and alternatives falling within the spirit and scope of the claims. Many changes may be made to the particular embodiments and details disclosed herein without departing from such spirit and scope.
In the description below and appended figures, like or identical reference numerals are used to identify common or similar elements. The figures are not necessarily to scale and certain features and certain views of the figures may be shown exaggerated in scale or in schematic in the interest of clarity and conciseness. It should also be noted that reference herein and in the appended claims to components and aspects in a singular tense does not necessarily limit the present disclosure to only one such component or aspect, but should be interpreted generally to mean one or more, as may be suitable and desirable in each particular instance.
Referring initially to
In this example, the modules 16 have a generally cylindrical overall shape with a generally circular cross-sectional shape to capture light from any direction. However, the modules 16 may have any suitable cross-sectional shape, such as square, rectangular, elliptical, polygonal, or have a varying cross-sectional shape, and any desired overall shape and configuration. For example, the modules 16 may have a cylindric-like shape, bifacial or omnifacial configuration or be otherwise designed to capture light on planes both facing and not facing the initial light source. An example omnifacial topology of a module 16 may include a bifacial configuration where both its top and bottom planes accept light and produce electric power in response to that light. Another example omnifacial topology may collect reflected light on the back and/or sides of the module 16 and light striking the module 16 from any direction other than the planar orientation of the frame 20.
The modules 16 may have any suitable construction. Each module 16 of this example includes a monolithic substrate having a plurality of solar cells (not shown) disposed or manufactured on it. In other examples, the module 16 may include a monolithic substrate having one solar cell disposed on it. In yet other examples, the module 16 may include a plurality of solar cells each made on their own individual substrates and linked together electrically.
The solar panel 12 may have any other desired components and configuration. In the example shown, the solar panel 12 includes a frame 20 having a pair of opposing first and second side rails 24, 26 interconnected with a pair of opposing first and second end rails 32, 34. The illustrated rails 24, 26, 32, 34 are each substantially straight, but, if desired, may not be straight. In this example, the rails are connected together with corner brackets 30 and the end rails 32, 34 each have a concave portion, or groove, 33. The illustrated frame 20 may employ one or more reflective or increased-albedo surface or capability, such as a backplate 37 having a reflective surface 38 located behind the modules 16, to reflect and thus redirect light back to the modules 16.
The photovoltaic modules 16 may be arranged in any desired manner and configuration. In the example shown, over three dozen photovoltaic modules 16 are secured in generally spaced parallel relationship with one another within the frame 20. However, any number of modules 16 may be contained within the solar panel 20. The illustrated modules 16 generally run perpendicular to, and extend between, the end rails 32, 34. These exemplary modules 16 are engaged in, or affixed to, the rails 32, 34 so that they in a generally fixed or rigid relationship with the frame 20 and are, thus, load bearing elements. In other configurations, one or more modules 16 may be movable. For example, the modules 16 may be engaged in, or affixed to, the rails 32, 34 so that they may be individually or collectively swiveled or tilted at angles relative to the frame 20, such as to track the movement of the sun.
The exemplary modules 16 are spaced apart and positioned depth-wise in the frame 20 so that light is capable of passing through spaces formed between the modules 16 and the modules 16 can absorb light from the direction the light emanates or reflects. For example, the modules 16 may be capable of absorbing light passing through spaces between the modules 16 and reflected back from the backplate 37. Modules 16 having a cylindrical or cylindric-like shape, or bifacial or omnifacial configuration or otherwise enabled to capture the light on a plane not facing the initial light source, may absorb light emanating or reflecting from any direction and use it to generate electrical energy.
Referring specifically to
As shown in
Referring again to the example of
The electrically conductive line (ECL) 60 may have any suitable construction, and may electrically connect at least two photovoltaic modules 16 in any desired manner. For example, the ECL 60 may be a flexible or rigid metal wire or strip, or a series thereof, soldered to at least two output contacts 42. In the example of
Referring now to
When included, the connectors 70 may have any suitable form and construction, and may electrically engage the ECL 60 and photovoltaic module(s) 16 in any suitable manner. For some examples, the ECL 60 and connectors 70 may be formed integrally in a single unit, or connected by weld, solder or snapping engagement. In the example shown, the illustrated row of connectors 70 are leaf members 74 having leaves 76 (e.g.
In another example, referring to
The connectors 70 may be disposed within the solar panel 12 in any desired manner. For example, a row of connectors 70 may be integrally formed with the corresponding end rail 32, 34 as a single unitary body (not shown). For another example, a row of connectors 70 may be integrally formed in a unitary body (not shown) that is engaged with or embedded into the end rail 32, 34. In the example of
The socket strip 92 may have any suitable form, construction and configuration. In the example of
The socket strip 92, when included, may be engaged with the solar panel 12 in any desired manner. For example, a socket strip 92 constructed at least partially of rubber or foam may be glued inside the associated end rail 32, 34. For other examples, the socket strip 92 may be press-fit, snapped or slid into the associated end rail 32, 34.
If desired, one or more mechanism may be associated with the socket strip 92, connectors 70, modules 16, rails 24, 26, 32, 34, or any combination thereof to allow the modules 16 to be moveable. For example, components may be included to automatically swivel or tilt the modules 16 to vary their angular orientation, such as to track the movement of the sun. However, the modules 16 may be configured in any position or angular relationship relative to the rails 24, 26, 32, 34, as long as they are electrically connected within, or to, at least one rail.
It should be noted that the details of construction and operation of the first ECL 64 of this example as described above and shown in
The electrical energy, or voltage, from the modules 16 may be communicated by the electrically conductive line(s) 60 from the solar panel 12 in any desired manner. In the example of
It should be understood that the present disclosure is not limited to any of the above details. Moreover, all of the above-referenced components are not required for the present disclosure, the appended claims or the claims of any patent application or patent claiming priority hereto.
Now in accordance with the present disclosure, referring to the embodiments of
The stress transfer reducer 100 may have any suitable form and configuration as long as it assists is reducing stress transferred to at least one photovoltaic module 16, damage to at least one ECL 60, separation of the connection between at least one ECL 60 and at least one module 16, or a combination thereof. The stress transfer reducer 100 may, for example, be associated with at least one ECL 60, connector 70 or socket strip 92, a combination thereof, or other components of the device 10.
When associated with at least one ECL 60, the stress transfer reducer 100 may take any suitable form. For example, the ECL 60 may be arranged so that it is at least partially yieldable between one or more modules 16 with which it is engaged. As used herein, the term “yieldable” and variations thereof means to give way to force, pressure, etc., so as to bend, stretch, expand, contract, collapse, move or the like. The ECL 60 may be yieldable in any suitable manner, such as by changing shape when under stress, having slack or play, bending, flexing, being supple or elastic, or otherwise moving relative to the module(s) 16 to which it is connected.
In the embodiment of
In the embodiment of
In the embodiment of
Now referring to the example of
In the embodiment of
In other embodiments, the connector(s) 70 may be spring-biased or pressure-biased (not shown) between the module 16 and the component(s) within which the connector 70 is carried, such as the end rail 32 and insert 92, providing a similar effect as described above. In other embodiments, the connector 70 may itself be constructed at least partially of cushioning, springy or other pliable material, such as rubber or foam. Any other suitable configuration having the connector 70 cushioned, biased, isolated, floating or suspended relative to the component(s) within which it is carried may likewise be used, as long as it assists is reducing stress transferred to at least one photovoltaic module 16, damage to at least one ECL 60, separation of the connection between at least one ECL 60 and at least one module 16, or a combination thereof.
Referring again to
In other embodiments, the insert 92 may be cushioned, spring-biased or pressure-biased (not shown) against the end rail 32 or other component(s) within which it is carried, providing a similar effect as described above. Thus, any suitable configuration having the insert 92 or like component(s) cushioned, biased, isolated, floating or suspended relative to the component(s) within which it is carried may be used, as long as it assists is reducing stress transferred to at least one photovoltaic module 16, damage to at least one ECL 60, separation of the connection between at least one ECL 60 and at least one module 16, or a combination thereof.
Examples of the present disclosure thus offer advantages over the prior art. However, each of the appended claims does not require each of the components and acts described above and is in no way limited to the above-described examples and methods of assembly and operation. Any one or more of the above components, features and processes may be employed in any suitable configuration without inclusion of other such components, features and processes. Moreover, the present disclosure includes additional features, capabilities, functions, methods, uses and applications that have not been specifically addressed herein but are, or will become, apparent from the description herein, the appended drawings and claims.
The methods described above and which may be claimed herein and any other methods which may fall within the scope of the appended claims can be performed in any desired suitable order and are not necessarily limited to the sequence described herein or as may be listed in any appended claims. Further, the methods of the present disclosure do not necessarily require use of the particular examples shown and described in the present specification, but are equally applicable with any other suitable structure, form and configuration of components.
While examples have been shown and described, many variations, modifications and/or changes of the system, apparatus and methods herein, such as in the components, details of construction and operation, arrangement of parts and/or methods of use, are possible, contemplated by the patent applicant(s), within the scope of the appended claims, and may be made and used by one of ordinary skill in the art without departing from the spirit or teachings of this disclosure and scope of the appended claims. Thus, all matter herein set forth or shown in the accompanying drawings should be interpreted as illustrative, and the scope of this disclosure and the appended claims should not be limited to the examples described and shown herein.
This application claims priority to U.S. provisional application Ser. Nos. 60/859,213, 60/859,212, 60/859,188, 60/859,033, 60/859,215, 60/861,162, 60/901,517, and incorporates the preceding applications by reference herein in their entireties.
Number | Date | Country | |
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60859213 | Nov 2006 | US | |
60859212 | Nov 2006 | US | |
60859188 | Nov 2006 | US | |
60859033 | Nov 2006 | US | |
60859215 | Nov 2006 | US | |
60861162 | Nov 2006 | US | |
60901517 | Feb 2007 | US |