1. Field
The present disclosure relates to internal combustion engines and, more particularly, to apparatus and methods for varying the valve lift of a valve in an internal combustion engine by varying the fulcrum point of a rocker arm actuating the valve in order to vary the amount of valve lift over a wide range.
2. Background
In internal combustion engines, spring closed poppet-type valves contained in the cylinder head of a typical engine are designed to provide sufficient spring closing force given a full power or maximum RPM operating condition. This ensures that the poppet-type valves, which are the intake and exhaust valves, have sufficient acceleration to close quickly enough when the engine revolutions are high (i.e., a full or near full load condition). Additionally, it is known to design engines to ensure that the valve lift displacement of the poppet-type valves is sufficient for full load conditions. Accordingly, rocker arms, which are part of the mechanism for converting the rotational motion of a camshaft to motion for actuating the poppet valves, are configured with a rocker arm ratio of typically from 1.5:1 to 1.7:1 for maximum valve lift, which effectively extends the cam lift profile by that ratio.
By designing and operating an engine for full power conditions, however, excessive energy is consumed during less than full power condition, such as during engine idle conditions, where a substantial amount of the fuel consumed is simply used to rotate the camshaft, which in turn drives the rocker arms and poppet-type valves. This is due to the fact that the magnitude of full valve spring compression is substantial given that the poppet-type valves are being fully opened, thus requiring maximum force be applied for each valve opening event.
In most applications of internal combustion engines, however, operating conditions typically necessitate low to moderate power output with an according reduced fuel flow or airflow to the engine. With reduced fuel flow or airflow, lower valve lift is adequate for engine operation and full valve lift is unnecessary. Accordingly, in order to reduce energy consumption in internal combustion engines it is known to vary or lessen the valve lift to the tailored demands of intake and exhaust flow in and out of the cylinders. That is, by reducing the parasitic drag caused by valve spring compression, the caloric and thermal efficiency or net torque output of the engine may be improved. In order to reduce this drag, various mechanisms are known to either lessen or limit valve lift during periods of light engine load or even shut down or deactivate a rocker arm. Such mechanisms, however, typically add complexity to an engine, as well as height to the head portion of an engine. For example, a known approach includes an eccentric rotatable shaft and accompanying lever located above a rocker arm to vary a fulcrum point of the rocker arm. This arrangement, however, adds height to the engine block and complexity to the engine with the addition of moving parts.
Additionally, it is important when reducing valve lift to ensure that such variation of the valve lift does not result in lost motion and an increase in lash, which some known approaches do not adequately provide. Further, the mechanisms for varying valve lift should maintain push rod tightness, in the case of a push rod type engine, and should not change valve timing, which some known approaches fail to provide. Another consideration when reducing valve lift is to maintain the strike effect (i.e., what is known as “Long arm” strike effect) such that the tip of a rocker arm substantially maintains the same positioning with respect to the valve stem.
According to an aspect of the present disclosure, an internal combustion engine including an engine head portion with a variable lift apparatus for opening and closing a poppet valve is disclosed. The apparatus includes a rocker arm having a body defining an elongate aperture, a first end, a second end, and an upper surface, where the first end is configured to receive an actuating device, and the second end is configured to engage an end of the poppet valve. The apparatus further includes a fixed fulcrum surface that is fixed in a position relative to the engine head portion and configured to engage the upper surface of the rocker arm, and a rocker arm shaft configured to pass through the elongate aperture and having a cross-section dimension smaller than a width of the elongate aperture such that the rocker arm shaft is selectively movable within the aperture in an elongate direction of the elongate aperture between an upper position and a lower position such that the rocker arm pivots around the rocker arm shaft when the rocker arm shaft is in the lower position and the upper surface of the rocker arm engages with the fixed fulcrum surface when the rocker arm shaft is in the upper position such that the rocker arm is movable to engage and pivot around the fixed fulcrum surface.
According to another aspect of the present disclosure, a variable lift apparatus for valve lift displacement in an internal combustion engine is disclosed. The apparatus includes a rocker arm having a body defining an elongate aperture, a first end, a second end, and an upper surface, where the first end is configured to receive an actuating force, and the second end is configured to engage an end of the valve. The apparatus further includes a fixed fulcrum point that is fixed relative to an engine head portion and configured to engage the upper surface of the rocker arm. The apparatus also includes a rocker arm shaft configured to pass through the elongate aperture and having a cross-section smaller than the elongate aperture such that the rocker arm shaft is selectively movable within the aperture in a vertical direction between at least an upper position and at least a lower position such that the rocker arm pivots around the rocker arm shaft when the rocker arm shaft is in the lower position and the upper surface of the rocker arm engages with the fixed fulcrum surface when the rocker shaft is in the upper position and is pivotable around the fixed fulcrum surface.
According to still another aspect of the present disclosure, a method is disclosed including providing a first pivot point around which a rocker arm of the internal combustion engine may rotate wherein the first fulcrum point is variable in position. The method further includes providing a second fixed pivot point in a fixed position relative to an engine head portion to be engageable with an upper surface of the rocker arm. Next, the method includes rotating the rocker arm around at least the first pivot point when the first pivot point is positioned in a position such that rocker arm engages the first pivot point. Finally, the method includes rotating the rocker arm around at least the second fixed pivot point when the first pivot point is positioned in a position such that the rocker arm is movable to engage and pivot around the second fixed pivot point.
It is noted that like numerals refer to like parts throughout the several views of the drawings.
The present description discloses apparatus and methods for varying (e.g., reducing) valve lift in an internal combustion engine that afford selective adjustment of the amount of valve lift during operation of the engine, without a significant increase in the engine space required for the apparatus, nor the addition of numerous additional components and complexity. A reduction in valve lift during modes of engine operation results in reduced effort of the engine for valve actuation, thus increasing overall engine efficiency. Additionally, the presently disclosed apparatus and methods do not result in added lash, significant changes in valve timing, or lost motion of a rocker arm. Moreover, the presently disclosed apparatus and methods afford valve lift variation while maintaining the long arm strike effect such that an end of the rocker acting on a valve stem maintains essentially the same position with respect to the stem.
Rocker arm 20 includes a body portion 28 which includes or defines an elongate aperture 30. A rocker arm pivot shaft 32, which may be cylindrical as shown, is engaged with and passes through the aperture 30 and constitutes a pivot or fulcrum point around which the rocker arm 20 may rotate for certain modes of operation, most notably when effecting full valve lift displacement of valve 4. As may be seen in
The fixed fulcrum point or surface 36 is positioned with respect to the engine head 2 (or other fixed engine elements, such as block 3 or engine head covers (not shown) attached to the head 2) to provide a stationary surface or point with respect to the engine valve 4 and rocker arm 20. As examples, the fulcrum point 36 may consist of a bar, protrusion, shaft, or similar device that may be fixedly positioned with respect to the head 2 or other stationary part of the engine, and may be affixed by any number of suitable means as will be appreciated by those skilled in the art. It is further noted that the fulcrum point 36 may be made an integral part of the engine, such as part of the head 2 or a head cover, or made be a non-integral element (i.e., a separate element) that is affixed to a stationary portion of the engine.
According to an example of the apparatus of
In operation, the system shown in
As an example of the degree of valve lift engendered during full lift mode positioning of the shaft 32, a rocker arm having a 1.5:1 rocker arm ratio and given a maximum vertical pushrod lift of 0.3 inches, will produce a valve lift of valve 4 of 1.5×0.3 inches=0.45 inches along axis 44. It is noted that the valve lift displacement values and, thus rocker arm ratio, will vary dependent on the particular rocker arm geometry utilized and that one skilled in the art will appreciate any number of rocker arm ratio and geometries are contemplated for use in the presently disclosed apparatus.
In the presently illustrated example, the rocker arm 20 may include the one or more rollers 38, which engage the second fixed fulcrum surface 36, allowing ease of pivoting for rocker arm 20, as well as reducing wear and friction for any lateral travel of the rocker arm 20 with respect to surface 36. In another example, however, the top surface 34 of the rocker arm may be configured without roller(s) 36, wherein the top surface 34 contacts the secondary fulcrum point 36. It is to be understood that in either example, when the roller(s) 36 or top surface 34 are allowed to engage or contact the secondary fixed fulcrum point 36, a reduced noted that the degree which the ratio is reduced may be significantly less than the full lift rocker arm ratio. As an example, the ratio may be reduced from approximately 1.6:1 to 1.7:1 for full lift, to 0.5:1 to 0.7:1 for reduced lift. This reduction in the rocker arm ratio to such magnitudes is significant in that the rocker arm ratio for reduced lift mode is approximately the inverse ratio of the full lift mode. Using the numerical example presented previously, if the pushrod 18 has a linear displacement of 0.3 inches, a reduced rocker arm ratio of 0.66:1 (which is the inverse of 1.5:1), for example, would produce a valve lift of approximately 0.2 inches (i.e., 0.66×0.3).
Since the force required to perform compression of a typical valve spring, such as spring 12, variably increases with the degree or distance of compression (e.g., 100 lbs force for 0.2 inches of compression, whereas 175 lbs of force is needed to effect 0.45 inches of compression), the reduced rocker arm ratio results in less force required to actuate valve 4 and, thus, less work expended. Additionally it is noted that by varying the rocker arm ratio, the moment of rocker arm 20 is changed due to a change of the pivot from shaft 32 at the bottom of aperture 30 to secondary fulcrum point 36. Thus, the amount of force applied to end 22 of rocker arm 20 may be reduced to achieve lift of valve 4, thereby conserving energy over the full load setting.
As a further alternate example,
According to yet another alternate example,
As was mentioned above, that the secondary fixed fulcrum surface may be configured as a bar, protrusion from the head, or other equivalent device. It is further noted that one skilled in the art will appreciated that the geometry of fixed fulcrum point or surface may be rounded or similarly shaped to adjust or fine tune the rocker arm ratio and, thus, the valve lift. Moreover, it is contemplated that the height or position of shaft 32 may be selectively varied at intermediary positions between the upper and lower positions in order to more selectively vary the amount of valve lift. One skilled in the art will further appreciate that the rocker arm geometry is merely exemplary and that numerous varied geometries of profiles of the rocker arm and rocker may be contemplated to effect any one of a number of various rocker arm ratios over a wide range of different ratios.
It is also noted that any number of suitable mechanisms such as a cammed or eccentric bearing, as examples, which would cause the shaft height to vary as the shaft is rotated, may effect the height adjustment mechanism. A rotational motive force, in such an example, could be delivered by mechanical or electromechanical means, and regulated by a control system configured to vary the shaft height responsive to the current engine load or speed. Furthermore, one skilled in the art will appreciate that any number of control systems may be used to control the height adjustment mechanism to selectively vary the height of rocker arm shaft 32 during engine operation responsive to the various operative states of the engine (e.g., idle, normal driving, full load, or maximum RPM conditions).
Of further note, the illustrated geometry of rocker arm pivot shaft 32 is merely exemplary. One skilled in the art will appreciate that instead of cylindrical shaft, other geometries could be utilized, such as eccentric cross sectional shape.
Although apparatus for holding the shaft 32 and the rocker arm 20 in place have not been specifically disclosed herein, it is noted that the presently disclosed mechanism nonetheless is effective to maintain proper valve action geometry in left/right plane, front/back plane, rotational geometry, and tipping.
It is also contemplated the disclosed apparatus could be configured as a kit of parts to be added to a standard or stock engine. In this case, the rocker arm(s) of an existing engine would be replaced with the presently disclosed rocker arms or rocker arm assembly having the elongate aperture. Additionally, the rocker arm shaft(s) and a position varying mechanism would be added and fixed fulcrum point or surface would be secured to a stationary portion of the engine, such as the engine head or engine head covers. In light of the foregoing examples, the present disclosure affords a low complexity valve lift reduction apparatus, which also does not result in material delays in valve timing, lost motion, or significantly affect the height of an engine head assembly. Of further significance, the presently disclosed apparatus also provides an arc geometry of end 24 of rocker arm 20, as it impinges on and moves the top 26 of valve 4 that is essentially the same for the full lift and reduced lift settings. It is also noted that the presently disclosed apparatus further achieve a balanced engine. Also, by affording reducing valve lift during certain periods of engine operation and the force required to operate the valve during those periods, the engine will be more fuel efficient, less friction will occur resulting in reduced wear and tear. Of yet further significance, it is noted that the present apparatus may be utilized in an engine with a standard, unmodified fuel system when low lift mode (e.g., idle conditions) is the baseline.
It is noted that the drawings presented in this disclosure are not intended to define the precise proportions of the elements, nor have they been intended to show particular sizes.
The above-detailed examples have been presented for the purposes of illustration and description only and not by limitation. It is therefore contemplated that the present disclosure cover any additional modifications, variations, or equivalents that fall with in the spirit and scope of the basic underlying principles disclosed above and the appended claims.
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