Apparatus and methods of detecting print media orientation

Abstract

A radio frequency signature (88) on a cut sheet of print media (28) is detected by a radio frequency interrogating device (94) to determine whether the print media (28) is properly oriented. The leading edge (124) or trailing edge (126) of the print media (28) is detected by one or more print media sensors (86, 90). A print controller (24) can note the time (t1) and cause the radio frequency interrogating device (94) to detect the radio frequency signature (88) at a time (t2) when the print media has reached a predetermined point along the print media pathway (110). The position of the radio frequency signature (88) on the print media (28) can be calculated using the time differential (t2−t1), the velocity profile of the print media and the known separation between the print media (28) and the radio frequency signature (88). By comparing the computer position with the expected position, the orientation of the print media (28) can be determined.

Description

TECHNICAL FIELD

Specific embodiments of the present invention relate to apparatus and methods of detecting print media orientation and more specifically to detecting the orientation of cut sheet print media using a radio frequency device such as a RFID tag.

BACKGROUND OF THE INVENTION

Inkjet and laser printers have become commonplace equipment in most workplace and home computing environments. Today, many printers are multi-functional assemblies capable of printing on a large array of print media such as, for example, letterhead, envelopes and labels. A recent innovation in the printing industry involves the manufacturing of print media with embedded radio frequency signatures such as is possible with a Radio Frequency Identification (RFID) tag. These tags, sometimes called “Smart Labels”, may be used with a variety of existing printing methods and the embedded tags may be programmed with information that is of use to the user.

Such print media generally comprises a backing material (sometimes referred to as the “web”) upon which a label is applied, with a RFID tag sandwiched between the label and the backing. There may be one or more labels on the web and the sheet as presented may be part label and part plain paper. Typically, there is a desired orientation of the media to be fed through the printer that will ensure the printed image aligns as intended with the labels and/or tags on the media sheet.

When the media is loaded into the printer and fed in an orientation that does not match the image to be printed, the result is often ruined media. For RFID-embedded smart labels, this is a particularly costly waste as the cost of the embedded tag significantly increases the cost of the media. Often, the presence of a single mis-oriented sheet in a cut-sheet printer, such as a typical ink jet or laser printer, is an indication that the entire stack of input media is not oriented correctly. It is desirable therefore that the printer be able to recognize at some point during the printing process whether the media orientation does not match the intended orientation. Once this detection is made, the printer or user may then take any of a number of corrective actions including, but not limited to, pausing or canceling the current print job and/or sending a warning message to the user.

BRIEF DESCRIPTIONS OF THE DRAWINGS

The present invention is illustrated by way of example and not limitation in the figures of the accompanying drawings in which like references indicate similar elements, and in which:

FIG. 1 is a diagrammatic representation of a print media orientation detecting apparatus according to one embodiment of the invention;

FIG. 2 shows print media embedded with a radio frequency signature;

FIG. 3 is a process flow diagram for a method of detecting print media orientation according to the invention; and

FIG. 4 is a process flow diagram for a method of calculating the position of a radio frequency signature on printed media according to the invention.

DETAILED DESCRIPTION

Referring now to the drawings and more particularly to FIG. 1, therein are shown the various electro-mechanical systems for a print media orientation detecting apparatus 10 according to one embodiment of the present invention. Apparatus 10 may include a host 12 and an printer assembly 14 such as, for example, an ink jet or laser printer or other image forming platform. For convenience, apparatus 10 will be described in connection with an ink jet printer although it should be understood the print media orientation detecting apparatus 10 of the invention may be implemented in other image forming platforms such as laser or dye diffusion, for example.

Host 12 is communicatively coupled to printer assembly 14 by way of communications link 16. Communications link 16 may be established by, for example, a direct connection, such as a cable connection, between printer assembly 14 and host 12; by a wireless connection; or by a network connection, such as for example, an Ethernet local area network (LAN) or a wireless networking standard, such as IEEE 802.11. Host 12 may include a display, an input device such as a keyboard, a processor and associated memory. Resident in the memory of host 12 may be printer driver software which places print data and print commands in a format that can be recognized by printer assembly 14. The format can be, for example, a data packet including print data and printing commands for a given print request and may include a print header that identifies the scan data. The printer driver software may also include print media information such as, for example, media type and size. In addition, such print media information may include the expected and predetermined placement of radio frequency signature, such as a RFID tag which has been placed on or embedded in the print media as a “Smart” Label or other similar cut-sheet print media, as well as the expected separation between an edge of the print media and the radio frequency signature. By providing the placement information for the radio frequency signature, it is possible to compare the actual placement of the signature on a particular sheet of print media to the expected location.

FIG. 1 shows that printer assembly 14 includes a printhead carrier system 18, a print media feed system 20, a mid-frame 22, a print controller 24, a print media source 25 and an exit tray 26. Print media source 25 is configured and arranged to supply individual sheets of print media 28 to print media feed system 20 which, in turn, further transports sheets of print media 28 during a printing operation.

Printhead carrier system 18 includes a printhead carrier 30 which may carry, for example, a color printhead 32 and black printhead 34. A color ink reservoir 36 is provided in fluid communication with color printhead 32 and a black ink reservoir 38 is provided in fluid communication with black printhead 34. Reservoirs 36, 38 may be located near respective printheads 32 and 34, which in turn may be assembled as respective unitary cartridges. Alternatively, reservoirs 36, 38 may be located remote from printheads 32, 34, e.g., off-carrier, and reservoirs 36, 38 may be fluidly interconnected to printheads 32, 34, respectively, by fluid conduits. Printhead carrier system 18 and printheads 32 and 34 may be configured for unidirectional printing or bi-directional printing.

Printhead carrier 30 is guided by a pair of guide rods 40. Alternatively, one of guide rods 40 could be a guide rail made of a flat material, such as metal. The axes 40a of guide rods 40 define a bi-directional-scanning path, also referred to as 40a, of printhead carrier 30. Printhead carrier 30 is connected to a carrier transport belt 42 that is driven by a carrier motor 44 by way of a driven carrier pulley 46. Carrier motor 44 has a rotating carrier motor shaft 48 that is attached to carrier pulley 46. Carrier motor 44 is electrically connected to print controller 24 via communications link 50. At a directive of print controller 24, printhead carrier 30 is transported, in a reciprocating manner, along guide rods 40. Carrier motor 44 can be, for example, a direct current motor or a stepper motor.

The reciprocation of printhead carrier 30 transports ink jet printheads 32 and 34 across the sheet of print media 28 along bi-directional scanning path 40a to define a print area 52 of printer assembly 14 as a rectangular region. This reciprocation occurs in a scan direction 54 that is parallel with bi-directional scanning path 40a and is also commonly referred to as the horizontal scanning direction. Printheads 32 and 34 are electrically connected to print controller 24 via communications link 56.

During each printing pass, i.e., scan, of printhead carrier 30, while ejecting ink from printheads 32 and/or 34, the sheet of print media 28 is held stationary by print media feed system 20. Before ink ejection begins for a subsequent pass, print media feed system 20 conveys the sheet of print media 28 in an incremental, i.e., indexed, fashion to advance the sheet of print media 28 into print area 52. Following printing, the printed sheet of print media 28 is delivered to print media exit tray 26. Print media feed system 20 includes a drive unit 58 coupled to a sheet handling unit 60. Drive unit 58 is electrically connected to print controller 24 via communications link 62, and provides a rotational force which is supplied to sheet handling unit 60.

As such, printer assembly 14 provides a print media pathway for the transport of print media 28 from a paper source 25 to a designated print area 52. Printer assembly 14 includes a print media sensor 86 capable of detecting when print media 28 has reached a predetermined point along the print media pathway. Print media sensor 86 may be configured to detect the leading edge of the print media 28 as it is conveyed by the print media feed system 20 through the printer assembly 14. Likewise, the print media sensor 86 may detect the trailing edge of the print media 28. In this regard, the leading edge of the print media 28 is defined as the media edge which enters the printing device's print area 52 first and the trailing edge is equivalently to that edge which enters the print area 52 last.

The invention has particular application and provides particular advantages in the context of modern day printers, such as print assembly 14 and other types of printer platforms, that employ one or more sensors arranged about a printer's print media pathway to determine and track the location of print media as it passes through the printer's print area, such as print area 52. Such sensors may be arranged to “make” at the leading edge of a sheet of print media and “break” at the trailing edge, providing a print controller, such as print controller 24, with an indication of the location of the print media at any given point along the printer's print media pathway. For this purpose, printer assembly 14 may include a second print media sensor 90 which functions like first print media sensor 86. In either configuration, i.e. one or two print media sensors, a communications link 92 is provided between the print media sensor 86 and the print controller 24. Communications link 92 provides a means for print media sensor 86 to signal print controller 24 and thereby notify print controller 24 that a sheet of print media, such as print media 28, has been detected. A similar communications link (not shown) may be provided coupling the second print media sensor 90 to the print controller 24. In this way, the print controller 24 will know when the leading edge and/or trailing edge of the print media 28 traverses the print area 52 and/or a predetermined point along the print media pathway.

As shown, a radio frequency signature 88 has been placed on or embedded in print media 28 at a specific location. Radio frequency signature 88 may be detected by a suitable radio frequency detection device. In one embodiment, radio frequency signature 88 takes the form of a Radio Frequency Identification (RFID) tag that is placed on print media 28 prior to being loaded into print media source 25 such as during manufacture, i.e. at a paper plant or specialty paper mill. A radio frequency interrogating device 94 is placed about the printer assembly 14 in an area where it can detect the presence of radio frequency signature 88 once print media 28 has reached a predetermined point along the print media pathway.

By placing radio frequency signature 88 at a predetermined and known location on the print media 28, radio frequency interrogating device 94 can be used to detect radio frequency signature 88. Once radio frequency signature 88 is detected, a signal is communicated to print controller 24 to indicate the presence of radio frequency signature 88 on print media 28. Print controller 24 can then determine if print media 28 is correctly oriented and, if not, cause print assembly 14 to take corrective action such as suspending print operations, sending a warning message to a user and/or canceling pending print requests, among other options.

As such, print controller 24 of print assembly 14 may confirm if a radio frequency signature 88 embedded in print media 28 is positioned as expected on print media 28. It is contemplated that any one of a plurality of commercially available RFID readers can be used as radio frequency interrogating device 94. Therefore, radio frequency interrogating device 94 may be equipped with a RFID antenna 96 and a RFID read/write module 98. RFID antenna 96 is used to communicate with and/or detect radio frequency signals from a standard RFID tag, such as a RFID tag comprising radio frequency signature 88 on print media 28. RFID read/write module 98 includes the interface and process logic for communication with an RFID tag as well as with an external host system, such as host 12. Communications link 100 coupling radio frequency interrogating device 94 to print controller 24 provides a signal pathway for this purpose. Radio frequency signature 88 may include information about the print media 28 such as the size, weight, brightness, location of radio frequency signature and/or other characteristics of the print media. Alternatively, radio frequency signature 88 may include no readable information at all but its position on print media 28 is known allowing print controller 24 to determine if print media 28 is properly oriented.

Apparatus 10 provides a means of coupling the information provided by the paper path sensors 86,90 to information provided by a radio frequency based system, such as a RFID system, consisting of radio frequency signature 88 (or RFID tag) and radio frequency interrogating device 94 (or RFID reader). In this way, print controller 24 may calculate the orientation of a cut sheet of print media 28 as it passes through the print area 52. While it is contemplated that a RFID system including a RFID reader, RFID antenna and RFID tag could be used for such a purpose, other suitable RF-based components may also be employed.

With reference to FIG. 2, the print media pathway 110 is shown extending in the direction of arrow 120 so that the leading edge 124 of print media 28 traverses print media sensors 86, 90 as print media 28 is fed through print media pathway 110. Once leading edge 124 is detected by sensor 86, sensor 90 and/or both, a signal may be communicated to print controller 24 along communication link 92 and/or communication link 112, respectively, thereby informing print controller that print media 28 has reached a designated point along the print media pathway 110. Also, once leading edge 124 is detected by print media sensor 86, 90, radio frequency interrogating device 94 may begin interrogating radio frequency signature 88 in order to detect its presence.

Print controller 24 may access print driver 130 to obtain information about the print media 28 such as, for example, the predetermined location of the radio frequency signature 88 on print media. Print controller 24 may note the time (t₁) when the leading edge 124 of print media 24 first is detected by either sensor 86 and/or sensor 90. Next, print controller 24 may note the time (t₂) when radio frequency signature 88 is detected by radio frequency interrogating device 94. By subtracting one time from the other (t₁−t₂), the difference ( t) may be calculated to determine the time difference between the time the leading edge 124 of the print media 28 is detected and the time when a radio frequency signature 88 is detected.

FIG. 2 shows that print driver 130 is communicably linked to print controller 24 via communications link 132. In this way, print controller 24 may obtain information indicating the expected separation of the leading edge 124 from the detection line 122 of radio frequency signature 88. Once radio frequency signature 88 comes within detectable range of radio frequency interrogating device 94, a signal may be communicated to print controller 24 over communications link 100. Print controller 24 may compute the position of radio frequency signature 88 by using the computed time differential ( t) with the velocity of print media 28 along print media pathway 110. By comparing the computed position of the radio frequency signature 88 with the information obtained from print driver 130, the orientation of print media 28 may be determined. Thus, outside a specified tolerance, a discrepancies between the computed position of the radio frequency signature 88 and the expected position may be taken as an indication the print media 28 is incorrectly oriented with respect to a desired orientation or an orientation corresponding to an image to be printed. Should print media 28 be incorrectly oriented, corrective action may be taken such as, for example, suspending print operations and/or send a warning message to a user and/or canceling pending print requests. In this way, the waste and cost associated with ruined print media due to mis-orientations can be avoided.

Of course, it should be understood that variations to the functionality of print media orientation apparatus 10 may be implemented. For example, instead of detecting the leading edge, the print assembly 14 may be arranged to detect the trailing edge 126 of the print media. Also, print media sensors 86, 90 may be configured to detect both the leading edge 124 and trailing edge 126. Still other variations will be apparent to those of ordinary skill.

In FIG. 3, a process flow diagram for a method of detecting the orientation of print media is shown and denoted generally as 150. Process 150 begins at step 152 wherein a cut sheet of print media is fed through a print media pathway, such as pathway 110. Step 154 determines if the leading edge (or trailing edge) of the print media is detected with the media being fed through the print media pathway until it is. Once detected, the print controller is notified, step 156, and the print controller notes the time (t₁) when the print media is detected, step 158. Depending on the imaging system, the print controller may activate the radio frequency interrogating device, step 160, putting the device in a ready state for detecting a radio frequency signature, such as radio frequency signature 88. In one specific embodiment, this entails a RFID reader interrogating a RFID tag within a detectable range of RF to determine when the RFID tag has passed through a designated point of the print media pathway.

Next, at step 162, it is determined if the radio frequency signature has been detected and, if so, process flow is directed to step 166 wherein the print controller is signaled to indicate the radio frequency signature has passed through a designated point along the print media pathway. If not, the print media continues to be fed along the media pathway, step 164. Once the radio frequency signature is detected, the print controller notes the time (t₂) of detection, step 168. Using the time difference (t₂−t₁), the print controller may determine the orientation of the print media, step 170.

FIG. 3 is a process flow diagram, denoted generally as 200, for a method of calculating the position of a radio frequency signature on print media as it is fed through print media pathway. Process 200 begins at step 202 wherein a print controller, such as print controller 24, retrieves predetermined information about a specific type of print media that may indicate, among other things, the position of a radio frequency signature on the print media. Step 202 may be accomplished, for example, by accessing a print driver in a host, such as host 12, that stores the information. Alternatively, the information may be contained on the radio frequency signature by the use of a RFID tag, for example, that is read when loading the print media into the printer's print media path, upon power-up or when the printer receives a print request. Thus, print controller 24 receives a priori information about the print media which is used in determining if the print media is correctly oriented.

Next, at step 204 the time differential between the time when a cut sheet of print media is detected and the time when a radio frequency signature is detected is computed. Step 204 may involve detecting the leading edge of the print media and the presence of a radio frequency signature at some point along the print media pathway. At step 206, the position of the radio frequency signature on the moving print media is determined by considering the time differential along with the known separation between an edge of the print media and the radio frequency signature and the velocity profile of the printer which indicates how fast the print media is traveling through the printer's print media pathway. At step 208, the calculated position of the radio frequency signature is compared with the expected position to detect the orientation of the print media. If the difference in position is within a specified tolerance, as determined at step 210, then it is determined that the print media is correctly oriented such that an image will print according to a desired orientation.

On the other hand, should the difference in positions be outside a specified tolerance then a determination is made that print media is probably improperly oriented, step 214, with respect to an image orientation of a print job. As such, the print controller can cause the print assembly, such as print assembly 14, to take corrective action, step 216. Correction action may include, among other options, suspending ongoing print operations, sending a warning message to a user and/or canceling pending print requests.

Thus, the present invention provides apparatus and methods of detecting print media orientation in order to help eliminate or reduce the occurrence of ruined print media. It is contemplated the invention would allow the detection of print media that is improperly oriented 180 degrees in the plane of the print media and media that is flipped around the leading edge. Both of these conditions would put the radio frequency signature closer than or farther away from the leading edge of the print media as it is fed into the printer.

It should be understood that modifications can be made to the invention in light of the above detailed description. The terms used in the following claims should not be construed to limit the invention to the specific embodiments disclosed in the specification and the claims. Rather, the scope of the invention is to be determined entirely by the following claims, which are to be construed in accordance with established doctrines of claim interpretation. the radio frequency signature closer than or farther away from the leading edge of the print media as it is fed into the printer.

It should be understood that modifications can be made to the invention in light of the above detailed description. The terms used in the following claims should not be construed to limit the invention to the specific embodiments disclosed in the specification and the claims. Rather, the scope of the invention is to be determined entirely by the following claims, which are to be construed in accordance with established doctrines of claim interpretation.

Claims

1. A print media orientation detecting apparatus comprising: a printer assembly having a radio frequency interrogating device, the radio frequency interrogating device including a radio frequency antenna and a read/write module for detecting the presence of a radio frequency signature via said radio frequency antenna;a print controller in communication with said read/write module for receiving a signal from said read/write module indicative that a radio frequency signature has been detected, the print controller including stored orientation data indicative of a predetermined location of a radio frequency signature on a designated type of print media; andat least one print media sensor in communication with said print controller, said print media sensor communicating a signal to said print controller when print media has reached a designated point along said print media pathway;wherein print media embedded with a radio frequency signature is detected by said radio frequency interrogating device allowing the orientation of said print media to be determined.

2. The apparatus of claim 1 wherein said print media sensor is arranged a known distance from said radio frequency interrogating device.

3. The apparatus of claim 1 wherein said print media sensor signals said print controller upon detecting the leading edge of print media.

4. The apparatus of claim 1 wherein said print media sensor signals said print controller upon detecting the trailing edge of print media.

5. The apparatus of claim 1 wherein said read/write module detects a radio frequency signature, transmits a detection signal to said print controller and wherein said print controller receives said signal and determines if print media associated with said signature is oriented in accordance with stored orientation data.

6. The apparatus of claim 1 wherein said radio frequency interrogating device is a RFID reader.

7. The apparatus of claim 6 wherein a radio frequency signature for a print media is stored in an RFTD tag.

8. A print media orientation detecting apparatus comprising: a printer assembly having a print media feeder for conveying print media into a designated print area of the printer assembly;a radio frequency interrogating device;at least one print media sensor configured to detect the presence of print media as it traverses said designated print area, the at least one print media sensor further configured to detect the leading edge of print media as it traverses a print area of said printer assembly: anda print controller operatively connected to said at least one print media sensor, the print controller configured to cause said radio frequency interrogating device to detect a radio frequency signature embedded in said print media and to determine the orientation of print media by determining the time difference between the time the leading edge of the print media is detected and the time when a radio frequency signature is detected.

9. The apparatus of claim 8 further comprising a communications link coupling said print media sensor to said print controller and wherein said print media sensor detects the leading edge of print media and signals said print controller.

10. The apparatus of claim 8 wherein said print controller compares said time difference to a stored value of time difference based on the type of print media and a predetermined location of a radio frequency signature embedded in said print media.

11. The apparatus of claim 8 wherein said radio frequency interrogating device comprises: a RFID antenna; anda read/write module for detecting the presence of a radio frequency signature via said radio frequency antenna.

12. A method of detecting the orientation of print media comprising the steps of: detecting the presence of a radio frequency signature on the print media to allow the orientation of said print media to be determined;detecting the presence of the print media as it reaches a predetermined point along a print media pathway via a print media sensor;detecting the presence of the radio frequency signature on the print media as it reaches a predetermined point along the print media pathway via a radio frequency interrogating device;calculating the position of the radio frequency signature on the print media; anddetermining the time difference between the time when the print media is detected by a print media sensor and the time when the radio frequency signature is detected.

13. The method of claim 12 further comprising the step of using a predetermined physical separation between the print media sensor and the radio frequency signature and the velocity profile of the print media to determine the position of the radio frequency signature.

14. The method of claim 12 wherein said calculating step is performed by calculating the position of the radio frequency signature with respect to the leading edge of the print media.

15. The method of claim 12 wherein said calculating step is performed by calculating the position of the radio frequency signature with respect to the trailing edge of the print media.

16. The method of claim 12 wherein said detecting step is performed by detecting a RFID tag embedded in print media.

17. A method of detecting the orientation of print media as it traverses along a print media pathway, the method comprising the steps of: a print media sensor detecting the print media at a predetermined point along the print media pathway;a radio frequency interrogating device detecting the presence of a radio frequency signature on the print media; anda print controller determining the orientation of the print media, the print controller configured to determine the orientation of the print media by calculating the time difference between the time when the print media is detected and the time when the radio frequency signature is detected.

18. The method of claim 17 further comprising the step of the print media sensor signaling the print controller after detecting the leading edge of the print media.

19. The method of claim 18 further comprising the step of the radio interrogating device signaling the print controller after detecting the radio frequency signature.

20. The method of claim 19 further comprising the step of the print controller loading data that indicates a predetermined location of the radio frequency signature on the print media.