The present invention relates to apparatus for sorting or grading objects or articles and in particular, but not solely, to fruit and/or vegetable carrying and tipping apparatus used in the grading and/or packaging of fruit and/or vegetables.
Sorting and grading apparatus for fruit usually comprises an endless circuit of carriers on a conveyor chain. The carriers are situated to unload fruit at various stations appropriate to, for example, fruit weight, size, colour or defect type.
The carriers are typically sized and contoured depending upon the nature of the articles or objects which are being sorted or graded. Because there are a large variety of different sizes and shapes of fruit, sorting using carriers can be problematic. Fruit such as apples can be accommodated in relatively small and evenly shaped carriers. However, melons for example require a completely different form of carrier. Providing long conveyor lines, each with different carrier assemblies is expensive and cumbersome.
Weighing of the fruit is often required to be performed as fruit is being conveyed. The weight information can be used to make a determination as to the station at which the fruit should be unloaded. In existing systems, weighing requires that the fruit are separated, that is one per carrier and that the carrier is stable with minimal external forces. This can be difficult to achieve in high-speed sorting systems.
For the purpose of this specification, where method steps are described in sequence, the sequence does not necessarily mean that the steps are to be chronologically ordered in that sequence, unless there is no other logical manner of interpreting the sequence.
It is an object of this disclosure to provide an improved sorting or grading apparatus, system or method, or to at least provide a useful alternative to known apparatus, systems or methods.
In one aspect the invention broadly consist in an apparatus for sorting articles comprising a plurality of article support members arranged transversely across a conveyor, the support members being pivotable about a transverse axis to unload the article from the conveyor.
Each article support member may be provided to extend longitudinally parallel to a direction of movement of the conveyor, and being pivotable at a first end about the transverse axis to unload the article from the conveyor.
Each article support member may have a releasable latch at a second end opposite the first end. The latch my be self-latching.
Optionally, the support members are configured such that two support members support one article. Each support member may comprise a first part and a second part pivotably connected to the first part. The first part is configured to support an article and the second part is configured to allow the first part to be raised for weighing the article.
An arc limiting means may also be provided on at least one of the conveyor or the support member configured to limit an arc of movement of the support member about the transverse axis.
A loading means can be provided, being configured to receive an article, controllably decelerate the article and move the article onto one or more support members. The loading means may be configured to lower a receiver as the article moves into the receiver.
In another aspect a method of sorting articles is provided, the method comprising supporting an article on a plurality of article support members arranged transversely across a conveyor, and allowing at least one of the article support members to pivot about a transverse axis to unload an article from the conveyor.
Optionally, unlatching an end of the article support member can be effected to allow the article support member to pivot about an opposite end to unload the article.
In some embodiments the article is weighed and/or inspected prior to unloading.
The method may include limiting an arc of movement of the support member about the transverse axis.
The method may also include loading the article onto the conveyor by either controllably decelerating the article or lowering a receiver as the article moves onto the receiver, and moving the article onto one or more support members.
In another aspect a conveyor loading apparatus for loading articles onto a conveyor is provided, the apparatus comprising:
Lowering the receiver can have the effect of controllably decelerate the article. Optionally, at least one guide member can be provided on one side of the receiver.
The drive means may comprise a mechanism configured to guide the receiver using a profile, for example a profile which is followed by the receiver or a part thereof.
In another aspect a method for loading an article onto a conveyor is provided, the method comprising:
The method may additionally or alternatively include raising a receiver into a position for receiving an article to be loaded onto the conveyor, and lowering the receiver as the article moves onto the receiver.
In another aspect a conveyor article grading apparatus is provided comprising
In another aspect an article support for a conveyor article grading apparatus is provided, the article support comprising
In an embodiment the article support comprises an article support surface. The article support surface may be provided between, or above and between the first and second mounting means.
In an embodiment the second mounting means follows the first mounting means the direction of movement of the conveyor.
In an embodiment the second mounting means includes a latch which is operable to release the support member.
In an embodiment the conveyor comprises a plurality of transverse carrier elements. The first mounting means engages with a first carrier element and the second mounting means engages with a second carrier element. The first and second carrier elements can carry a plurality of article support members.
In an embodiment the first mounting means of an additional article support member is engaged with the second carrier element.
In an embodiment the article support surface is contoured. The contour may be such that a region of the article support surface in the vicinity of one or both of the mounting means is higher than a region of the article support surface between the mounting means. The article support surface may comprise a curve, or a V shape or a U shape.
In some embodiments the second mounting means of one article support member is released to unload an object supported by a plurality of article support members.
In some embodiments the second mounting means of a plurality of article support members are released to unload an object supported by the plurality of article support members.
In some embodiments releasing the second mounting means allows the article support member to pivot under gravity about the first mounting means to unload an article from the conveyor.
In some embodiments the latch comprises a latch member provided on the support member. In other embodiments the latch comprises a latch member provided on the carrier element.
In some embodiments the latch member comprises a hook pivotally mounted to the support member. The hook is configured to engage with a carrier element of the conveyor.
In some embodiments the latch comprises a first trigger which is configured to release the hook from the carrier element of the conveyor.
In some embodiments the latch comprises a second trigger which is configured to engage the hook with the carrier element of the conveyor.
In some embodiments each trigger is configured such that a force applied to the trigger rotates the hook about its pivotal mounting to thereby release or engage the hook to or from the carrier element.
In some embodiments the article support member is configured to be selectively supported independently of the mounting means to facilitate weighing an object carried by the support member. In some embodiments the first mounting means is pivotably connected to the article support member. This allows the second mounting means to be released such that the article support member can be supported independently of the first and second mounting means to facilitate weighing an object.
In another aspect the invention broadly consists in a method of sorting articles, the method comprising supporting an article on a plurality of article support members arranged transversely across a conveyor, and allowing at least one of the article support members to pivot about a transverse axis to unload the article from the conveyor.
The method may include releasing a mounting means of the article support member to allow the article support member to pivot.
The method may include allowing the article support member to pivot under gravity.
The method may include, determining a location for unloading the article, determining when the article support members of the conveyor are located adjacent to the location, and activating the one or more article support members to unload the article at the location.
The method may include detecting a property of the article and determining the location for unloading the article dependent upon the detected property.
Other aspects of the invention may become apparent from the following description which is given by way of example only and with reference to the accompanying drawings.
As used herein the term “and/or” means “and” or “or”, or both.
As used herein “(s)” following a noun means the plural and/or singular forms of the noun.
The term “comprising” as used in this specification and claims means “consisting at least in part of”. When interpreting statements in this specification and claims which include that term, the features, prefaced by that term in each statement, all need to be present but other features can also be present. Related terms such as “comprise” and “comprised” are to be interpreted in the same manner.
The entire disclosures of all applications, patents and publications, cited above and below, if any, are hereby incorporated by reference.
This invention may also be said broadly to consist in the parts, elements and features referred to or indicated in the specification of the application, individually or collectively, and any or all combinations of any two or more of said parts, elements or features, and where specific integers are mentioned herein which have known equivalents in the art to which this invention relates, such known equivalents are deemed to be incorporated herein as if individually set forth.
The invention will now be described by way of example only and with reference to the drawings in which:
With reference to the accompanying drawings, in which like features are generally indicated by like reference numerals, examples of an article sorting or grating apparatus, system and method according to at least one aspect of the present disclosure is described.
Although the invention has been described by way of example and with reference to particular embodiments, it is to be understood that modifications and/or improvements may be made without departing from the scope or spirit of the invention.
Preferably the processes herein described are at least partially, or fully automated.
Turning to
The conveyor 100 comprises a plurality of carrier elements 110, which in the example illustrated comprise rods, but may be provided in other formations. The carrier elements 110 generally extend transversely across the conveyor i.e. transverse to the direction of movement of the conveyor 105. Article support members 120 are engaged with adjacent pairs (for example 110a and 110b) of carrier elements. Article support members 120 arrange side-by-side. That is to say article support members 120 are arranged transversely across the conveyor 100. In some embodiments at least 2 support members 120 arrange side-by-side between each pair of carrier elements 110. However, any number of support members 120 may be provided side-by-side extending transversely across the conveyor. The number and spacing of support members that are provided will depend upon the objects or articles that the conveyor is transporting. For example, if relatively small articles are being carried, then the support members may be closely spaced together, and may themselves be relatively narrow in width. Conversely, if large articles are being carried, then the support members 120 may be spaced further apart, and may optionally have a wider upper surface which supports the article. An example of an article which is relatively large may be a melon for example.
As shown in
The second mounting means 132 includes a latch assembly which comprises a latch member in the form of hook member 150 that is pivotably connected to the support member that pivot connection 152. Two trigger elements are provided for of the hook member 150. A first trigger element 155 is configured such that a force applied to the trigger element 155 moves hook 150 to unlatch the second mounting means. A second trigger element 156 is configured such that a forced applied to the trigger 156 moves the hook 150 to latch the second mounting means with the carrier element 110b. Operation of the latch is described further below.
It will be seen by those skilled in the art that a latch means such as a latch or hook member for example may be provided on or as part of the carrier element 110b rather than on the support member 120. Therefore, the second mounting means may be configured to releasably engage or latch via a latch member provided on the carrier element.
Referring to
In
In
Those skilled in the art will understand that the force which is applied to trigger 155 can be provided in a variety of different ways. Typically, an automated lever can be activated at the location beneath the conveyor in order to contact trigger 155 to apply the required force at the required time. Similarly, the support member 120 can be returned to the latched state by an automated lever which applies a force to directly support member 120 upwardly, rotating it about the first mounting means 131 until the second trigger 156 contacts carrier element 110b.
Referring to
Turning now to
Referring now to
The transfer apparatus shown in
Shown in
Referring now to
The action of the receivers/guides is shown in
It will be understood that the loading or transfer apparatus described above can be used with conveyors other than conveyor 100 and is therefore not limited for use with conveyor 100.
It will be seen from the foregoing that the conveyor apparatus, sorting system and method is provided which can be expanded or reduced as required by adding or removing article support members 120 to or from the conveyor assembly to accommodate articles, such as fruit or vegetables, of a large variety of different sizes and shapes to be sorted or graded.
In this specification, where reference has been made to external sources of information, including patent specifications and other documents, this is generally for the purpose of providing a context for discussing the features of the present invention. Unless stated otherwise, reference to such sources of information is not to be construed, in any jurisdiction, as an admission that such sources of information are prior art or form part of the common general knowledge in the art.
As used herein the term “and/or” means “and” or “or”, both. As used herein “(s)” following a noun means the plural and/or singular forms of the noun. The term “comprising” as used in this specification means “consisting at least in part of”. When interpreting statements in this specification which include that term, the features prefaced by that term in each statement all need to be present, but the other features can also be present. Related terms such as “comprise” and “comprised” are to be interpreted in the same matter. The entire disclosures of all applications, patents and publications, cited above and below, if any, are hereby incorporated by reference.
Number | Date | Country | Kind |
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783382 | Dec 2021 | NZ | national |
Filing Document | Filing Date | Country | Kind |
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PCT/IB2022/062095 | 12/12/2022 | WO |