This application claims priority from German Patent Application Nos. 102 42 391.1 and 103 29 837.1, which are incorporated herein by reference.
The invention relates to an apparatus at a draw frame or other textile machine having a drawing mechanism for the doubling and drafting of fibre slivers.
Certain known forms of draw frame have a drawing mechanism frame for accommodating the drawing mechanism, which has at least two pairs of rollers each comprising an upper roller and a lower roller, and means for adjusting the spacing of at least one of the lower rollers in relation to another lower roller, in each case having a mounting device for accommodating the lower roller, and lower rollers are arranged to be driven by at least one drive element endlessly revolving around pulley wheels.
In a known apparatus (DE-OS 20 44 996), the mountings of the intake and middle lower rollers are displaceable on the frame of the machine so that the extent of the drawing zone can be matched to the particular fibre staple. A tensioning pulley wheel, which is displaceable in a guideway in the frame of the machine, allows the length of the toothed belt to be modified in accordance with the changed spacing between the axes of the middle roller and a guide pulley wheel, brought about by displacement of the intake roller. The middle roller is driven by a further toothed belt. The latter toothed belt is tensioned by a tensioning pulley wheel which is fastened to the machine frame and which can pivot about one axis; as a result, it can also be matched to changed spacings between the axes of the intake roller and middle roller. It is disadvantageous that displacing devices for displacement of the intake roller and the middle roller and additional tensioning devices for re-tensioning of the toothed belts after the displacement operations are necessary, requiring a considerable outlay in terms of construction. In addition, it is disadvantageous that a number of work steps are required for the displacement operations and the subsequent re-tensioning operations. The belt tension is destroyed by the displacement process. Where the displacement is carried out manually, spacers are inserted between the mountings, the mountings being pushed against the spacers so that, in this case too, the amount of set-up work is considerable. Finally, the displacement and re-tensioning operations result in a doubling of potential error sources when setting the spacings and belt tensions.
It is an aim of the invention to provide an apparatus of the kind described at the beginning that avoids or mitigates the disadvantages mentioned and that especially is of simple construction and allows a considerable reduction in the work and time required for adjustment of the lower roller(s) and, accordingly, of the extent(s) of the drawing zone(s).
The invention provides a drawing mechanism having a drawing mechanism frame, at least two pairs of rollers each comprising an upper roller and a lower roller and having a mounting device for accommodating the lower roller, means for adjusting the spacing of at least one of the lower rollers in relation to another lower roller, and at least one drive device comprising a drive element endlessly revolving around pulley wheels, wherein the drive device can be used for adjusting the position of said at least one lower roller.
The measures according to the invention make it possible, by simple means, for the mountings and, as a result, the extents of the drawing zones (nip line spacings) to be adjusted in a short time. For the purpose of adjusting the extents of the drawing zones, elegant use is made of existing structural elements necessarily present in the draw frame, for example, a pulley wheel and the drive belt. Separate apparatuses for adjustment are not required. As a result of the fact that the drive belt can be in tension before, during and after adjustment, further apparatuses for re-tensioning the drive belt after the adjustment are not required, which allows the extents of the drawing zones of the drawing mechanism to be changed in a short time by means that are especially simple in terms of construction.
Advantageously, a said mounting device of a said lower roller is adjustable by means of a moving force applied to a pulley wheel of said drive device, which moving force is converted into an adjusting movement for the mounting device. As well or instead, a said mounting device of a said lower roller is advantageously adjustable by means of a moving force applied to a drive element of said drive device, which moving force is converted into an adjusting movement for the mounting device. Advantageously, the drive element is stationary and the pulley wheel is rotated. Advantageously, the pulley wheel is stationary and the drive element is moved. Advantageously, the rotation of the pulley wheel or the movement of the drive element is converted into the adjusting movement of the slider. Advantageously, at least one guide pulley wheel is attached to each slider (mounting); and the roller-driving pulley wheel or guide pulley wheel(s) act, in each case one after the other, on both sides of the tensioned drive element. Advantageously, the rotation of the pulley wheel or the movement of the drive element is accomplished manually. Advantageously, the slider is linearly displaceable.
Advantageously, the drive element is a toothed belt. Advantageously, an endless flexible toothed belt is present. Advantageously, the pulley wheels comprise toothed belt wheels. Advantageously, the pulley wheels comprise guide pulley wheels. Advantageously, at least one driving pulley wheel is provided. Advantageously, driven pulley wheels are present. Advantageously, the drive element loops around the pulley wheels. Advantageously, the drive element and the pulley wheel are in engagement with one another. Advantageously, the pulley wheel for adjustment of a slider is the drive pulley wheel of a lower roller (roller-driving pulley wheel). Advantageously, the slider is displaceable during adjustment. Advantageously, the slider is arranged to be stopped. Advantageously, the stopping arrangement is releasable. Advantageously, a display device for the position of the slider is present.
Advantageously, a drive motor is used for rotation of the pulley wheel. Advantageously, a drive motor is used for movement of the drive element. Advantageously, the drive motor is used for the lower rollers. Advantageously, a separate drive motor is used. Advantageously, belt shortening or belt lengthening is arranged to be automatically evened out during adjustment. Advantageously, the evening-out of belt length is carried out at a slider by two guide pulley wheels.
Advantageously, the lower rollers are arranged to be adjusted singly and independently of one another. Preferably, a roller-driving pulley wheel and a guide pulley wheel are attached to the slider of the intake roller and a roller-driving pulley wheel and a guide pulley wheel are attached to the slider of the middle roller. Advantageously, the drive element runs around the pulley wheels at the slider of the intake roller and around the pulley wheels at the slider of the middle roller in a mirror-reflected arrangement. Advantageously, the drive element is in tension before, during and after the displacement. Advantageously, the drive motor is in communication with an electronic control and regulation device. Advantageously, a measuring element is connected to the control and regulation device. Advantageously, the measuring element is capable of registering fibre-related and/or machinery-related measurement variables. Advantageously, adjustment of the slider is carried out when the drawing mechanism is in operation. Advantageously, adjustment of the slider is carried out when the drawing mechanism is not in operation. Advantageously, adjustment of the slider is carried out during can-changing. Advantageously, the draw frame is self-adjusting. Advantageously, adjustment of the slider is carried out by inputting adjustment variables. Advantageously, the adjustment variables can be input manually. Advantageously, a memory for adjustment variables is connected to the control and regulation device. Advantageously, the slider for the intake roller and the slider for the middle roller are arranged to be connected by a rigid connecting element. Advantageously, the connecting element is releasably connected. The spacing of the pairs of rollers in relation to one another may be adjustable without fibre material. The spacing of the pairs of rollers in relation to one another may be adjustable with fibre material. Advantageously, the extent of the preliminary draft zone can be adjusted. Advantageously, the extent of the main draft zone can be adjusted. Advantageously, the extent of the preliminary draft zone and the extent of the main draft zone can be adjusted. Advantageously, each lower roller has its own associated drive motor. Advantageously, the intake and middle lower rollers are arranged to be driven by one drive motor. Advantageously, a brake, stopping arrangement or the like is associated with the stationary pulley wheel. The brake, stopping arrangement or the like may be mechanical, electrical or electromagnetic. Advantageously, the drive motor is a self-braking motor. Advantageously, the drive motor drives a further drive train, which has a free-wheel arrangement or the like.
Advantageously, the mounting device consists of the mounting and the slider. The mounting and the slider may be fastened to one another, for example by bolts. The mounting and the slider may be of integral construction.
The invention further provides an apparatus at a draw frame having a drawing mechanism for the doubling and drafting of fibre slivers, having a drawing mechanism frame for accommodating the drawing mechanism, which has at least two pairs of rollers each comprising and upper and a lower roller, having means for adjusting the spacing of at least one of the lower rollers in relation to another lower roller, in each case having a mounting device for accommodating the lower roller, wherein lower rollers are arranged to be driven by at least one drive element endlessly revolving around pulley wheels, characterised in that at least one pulley wheel and the tensioned drive element are used for adjusting the mounting device, wherein a moving force applied to the pulley wheel or to the drive element can be converted into the adjusting movement for the mounting device.
The invention further provides a draw frame comprising a drawing mechanism according to the invention.
a and 3b show the drive for the intake and middle lower rollers for the draw frame according to
c is a partial side view of a drive belt;
a to 4d show, in diagrammatic form, the sequential procedure for shortening of the preliminary and main draft zones;
a and 5b show the intake and middle lower rollers before displacement (
a and 6b show, in diagrammatic form, an electromagnetic braking apparatus for a toothed belt wheel;
In accordance with
The attenuated fibre slivers 5 reach a web guide 10 in the exit 4 from the drawing mechanism and, by means of the draw-off rollers 15, 16, are drawn through a sliver funnel 17, in which they are combined to form one fibre sliver 18, which is then deposited in cans. Reference letter A denotes the work direction.
The draw-off rollers 7, 8, the intake lower roller III and the middle lower roller II, which are connected to one another mechanically, for example by toothed belts, are driven by the control motor 19, it being possible, in the process, for a desired value to be specified. (The associated upper rollers 14 and 13, respectively, revolve by virtue of the motion of the lower rollers.) The delivery lower roller I and the draw-off rollers 15, 16 are driven by the main motor 20. The control motor 19 and the main motor 20 each have their own controller 21 and 22, respectively. Control (speed-of-rotation control) is carried out in each case by means of a closed control loop, a tachogenerator 23 being associated with the control motor 19 and a tachogenerator 24 being associated with the main motor 20. At the intake 3 of the drawing mechanism, a variable proportional to the weight of the fibre slivers 5 fed in, for example their cross-section, is measured by an intake measuring element 9 known, for example, from DE-A-44 04 326. At the exit 4 from the drawing mechanism, the cross-section of the delivered fibre sliver 18 is ascertained by an exit measuring element 25 associated with the sliver funnel 17 and known, for example, from DE-A-195 37 983. A central computer unit 26 (control and regulation device), for example a microcomputer with a microprocessor, sends a setting for the desired value for the control motor 19 to the controller 21. The measurement values of the two measuring elements 9 and 25 are sent to the central computer unit 26 during the drawing process. The desired value for the control motor 19 is determined in the central computer unit 26 from the measurement values of the intake measuring element 9 and from the desired value for the cross-section of the delivered fibre sliver 18. The measurement values of the exit measuring element 25 are used for monitoring of the delivered fibre sliver 18 (delivered sliver monitoring). By means of this control system, it is possible for variations in the cross-section of the fibre slivers 5 fed in to be compensated, and for the fibre sliver to be made more uniform, by appropriately regulating the drafting process. Reference numeral 27 denotes a display monitor, 28 an interface, 29 an input device, 30 a pressure rod and 31 a memory.
With reference to
Displacement of the sliders 35a, 35b; 36a, 36b at the same time causes the mountings 33a, 33b; 34a, 34b and, as a result, the lower rollers II and III, respectively, to be displaced and moved in directions C, D and E, F, respectively. The associated upper rollers 13 and 14 are correspondingly moved (in a manner not shown) in directions C, D and E, F, respectively. By that means, the nip line spacings between the roller combinations are modified and set.
Locking of the sliders 35a, 35b; 36a, 36b is accomplished by means of a catch device, stopping device or the like, one suitable form of stopping device being shown in
Referring to
In operation, that is to say when the fibre slivers are running in direction A, the toothed belt 47 moves in direction G. Starting from the toothed belt wheel 47 arranged on the drive motor 19, the toothed belt 47 runs successively over a toothed belt wheel 45, a smooth guide pulley wheel 46, the toothed belt wheel 40 (roller-driving pulley wheel for the lower roller III), the toothed belt wheel 41 (roller-driving pulley wheel for the lower roller II), a smooth guide pulley wheel 42 and a toothed belt wheel 43. As shown in
The toothed belt wheels 40, 41 are associated with the mountings 34a and 33a, respectively, whereas the guide pulley wheels 42, 46 are attached to the sliders 35a and 36a, respectively, in a manner allowing rotation. Because of the rigid attachment between the mounting 34a and the slider 36a and between the mounting 33a and the slider 35a (for example, by means of bolts), there are associated with the lower rollers II and III, in each case, one toothed belt wheel 40 and 41, respectively, and one guide pulley wheel 46 and 42, respectively. The toothed belt 47 runs around the pulley wheels 40, 46, on the one hand, and around the pulley wheels 41, 42, on the other hand, in a mirror-reflection arrangement (see
The zone between the pairs of rollers 13/II and 14/III is designated VV (preliminary drafting) and the zone between the pairs of rollers 12/I and 13/II is designated HV (main drafting) (see
In practice, it is often the case that, in accordance with
With regard to the fibre slivers 5 in the drawing mechanism 2, it should be noted that, in the case of shortening of the draft zones VV and HV, a small amount of stretching, in direction B, of the fibre slivers 5IV upstream of the pair of rollers 14/III can occur on displacement in accordance with
a, 5b show a suitable construction for bringing about the displacement of the sliders 36a and 35a. The nip line spacing in the preliminary draft zone VV is lengthened from “a” (
In
In
In accordance with
In accordance with
In accordance with
Adjustment of the nip line spacing in the preliminary draft zone VV and/or the main draft zone HV can be carried out with the fibre slivers 5 inserted.
Displacement can be carried out with the upper rollers 11 to 14 in the loaded state.
Displacement can also be carried out with the upper rollers 11 to 14 lifted off. The upper rollers 11 to 14 may be lifted off completely from the lower rollers I to III in the manner shown in DE-OS 197 04 815, the upper roller 14 being swung out on a portal 58 about a pivot mounting 59. However, it may also be sufficient for the upper rollers 11 to 14 to be unloaded and to be lifted off from the lower rollers I to III only to a slight degree such that the fibre slivers 5 are not caught by the pairs of rollers during displacement of the draft zones VV and HV but can slide through the roller nip without being adversely affected.
The invention has been illustrated using the example of the adjustment of the nip line spacings of a drawing mechanism of a draw frame. It likewise encompasses the adjustment of drawing mechanisms of other machines, for example carding machines, combing machines, fly frames and ring spinning frames.
Number | Date | Country | Kind |
---|---|---|---|
103 42 391 | Sep 2002 | DE | national |
103 29 837 | Jul 2003 | DE | national |
Number | Name | Date | Kind |
---|---|---|---|
3869759 | Savageau et al. | Mar 1975 | A |
5010624 | Stahlecker | Apr 1991 | A |
Number | Date | Country |
---|---|---|
2044 996 | Mar 1972 | DE |
24 46 429 | May 1975 | DE |
35 32 555 | Mar 1987 | DE |
3801 880 | Aug 1989 | DE |
195 37 916 | Apr 1997 | DE |
10 237725 | Sep 1998 | JP |
Number | Date | Country | |
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20040049889 A1 | Mar 2004 | US |