This application claims priority from German Patent Application Nos. 103 15 136.2 and 103 49 407.3, which are incorporated herein by reference.
The invention relates to an apparatus at a spinning preparation machine, for example a cleaner, opener, carding machine or the like, for detecting waste which is separated out from fibre material, for example cotton.
The fibre material typically consists of foreign matter and good fibres, and may be collected in a collecting device, wherein there is provided an optical measuring device having a brightness sensor, which measuring device examines the waste. In a known apparatus (EP-A-0 399 315), the beater pins of a cleaning roller convey the fibre flocks over cleaning bars which are adjustable so that the intensity of cleaning can be varied. Below the cleaning bars, a brightness sensor measures the brightness as a measure of the contaminant content of the offtake (waste), which has been separated out by the cleaning bars and is collected in a funnel-like collecting device. At prespecified time intervals, the offtake is drawn off under suction by way of a suction conveyor arranged at the lower end of the collecting device. The brightness—measured by the brightness sensor—of the separated-out waste, in the form of a signal, is input into a control system and displayed on a display. One disadvantage is that the sensor serves only for detecting the contaminant content; the content of good fibres is not detected. It is furthermore disadvantageous that the determined degree of cleaning is investigated, by sensors, in the offtake chamber of the cleaning machine. Finally, the brightness, that is to say the degree of brightness—measured by the sensor—of the offtake is merely input into the control system without, however, any optimum operating point of the cleaning machine being derived therefrom.
It is an aim of the invention to provide an apparatus of the kind described at the beginning which avoids or mitigates the mentioned disadvantages and which especially makes it possible for the content of good fibres in the offtake to be detected by simple means and allows optimum adjustment of the composition of the offtake, especially to have a high content of foreign matter (trash) and a low content of good fibres.
The invention provides a spinning preparation machine in which waste can be separated from fibre material, having a sensor arrangement including a light source and a brightness sensor for examining waste, and further having a measurement element, wherein the waste can be conveyed past the sensor arrangement and the brightness sensor is arranged to receive light from the light source reflected by the waste, the received light being convertible into electrical signals which are measurable by the measurement element.
The measures according to the invention make it possible for the content of good fibres in the offtake to be detected automatically and allow optimum adjustment of the composition of the offtake (trash/good fibres) by simple means. The brightness sensor and the subsequent evaluation provide precise information relating to the content of good fibres in the offtake, that information being usable for adjustment of the separating elements. In the process, a continuous, objective and, accordingly, personnel-independent assessment of the separated-out waste can be carried out. It is, especially, possible to determine, and if necessary to influence, the amount of good fibres that are, undesirably, also separated out. Existing machine elements can be so adjusted in dependence upon the results obtained that a predetermined, desired waste composition is obtained automatically. It is especially advantageous that the variation in the brightness signal (coefficient of variation/standard deviation of light reflection) corresponds to the quantitative distribution curve of the waste (trash/good fibres), from which an optimum operating point can be derived for adjustment of the separating elements for the cleaning of the fibre material. The function between the coefficient of variation and, for example, the position of the adjustable guide vanes of the cleaning machine may exhibit a characteristic change in the gradient (gradient endpoint or range) which corresponds to the optimum operating point for cleaning. Determining the optimum operating point can be carried out by means of an arrangement that is very simple in terms of apparatus, which constitutes a further advantage.
The collecting device may be a pneumatic pipe-line. The collecting device may be a suction offtake hood.
Advantageously, the waste is moved through the collecting device. The brightness sensor may be arranged in the wall region of the pipe-line or suction offtake hood. The brightness sensor may be located in the region of an end face of the pipe-line or suction offtake hood. The brightness sensor may comprise at least one photoelectric element, for example, at least one photodiode. The brightness sensor may be capable of detecting changes in voltage caused by differences in brightness. Advantageously, the brightness sensor is connected to an electronic evaluation device. The light source may be a direct-current illuminator. The light source may be an alternating-current illuminator. The light source is advantageously arranged in the immediate vicinity of the brightness sensor, for example, next to the brightness sensor. Advantageously, the sensor system operates in incident light. Advantageously, the variation in the brightness of the good fibres is arranged to be determined. Advantageously the coefficient of variation of the brightness of the good fibres is arranged to be determined. Advantageously, the standard deviation of the brightness of the good fibres is arranged to be determined. Advantageously, detection and assessment of the waste are carried out automatically. Advantageously, detection and assessment of the waste are carried out continuously. Advantageously, the measurement results of the evaluation device are compared with prespecified quantities. Advantageously, in the event of a departure from prespecified quantities, the waste separation can be modified. Advantageously, at least one opto-electronic brightness measurer is integrated into the suction offtake lines through which the waste is taken off under suction. Advantageously, more than one electronic evaluation device is provided. Advantageously, more than one opto-electronic brightness measurer is connected to evaluation devices. Advantageously, the evaluated measurement results relating to the consistency of the waste are compared with prespecified values and used for automatically modifying machine elements influencing separation. Advantageously, the at least one evaluation device is in communication with the associated machine control. Advantageously, the evaluated measurement results of the separation procedures are shown on the machine operating and display unit. Advantageously, the evaluated measurement results of the separation procedures are passed on to other, possibly superordinate and central, systems. Advantageously, at least one opto-electronic brightness measurer is associated with each machine. Advantageously, at least one opto-electronic brightness measurer is arranged on each side of a machine. Advantageously, the at least two brightness sensors are in communication with a central evaluation device. Advantageously, different light sources are provided. Advantageously, light sources of different colours are provided, for example red light and infra-red light. Advantageously, at least one source of incident light is provided. Advantageously, the evaluated measurement results are used for adjusting at least one guide vane associated with the roller. Advantageously, the evaluated measurement results are used for adjusting at least one separating blade associated with the roller. Advantageously, the at least one electronic evaluation device (measuring element) is in communication with an electronic control and regulation device, for example a microcomputer. Advantageously, the machine elements such as guide vanes, separating blades and the like are arranged to be automatically adjusted in dependence upon the evaluated measurement results. Advantageously, the cleaning capability of the machine is modifiable in dependence upon the evaluated measurement results. Advantageously, the nature of the waste (amount, composition) is modifiable in dependence upon the evaluated measurement results. Advantageously, at least one separate brightness sensor is associated with each suction offtake location or guide vane. Advantageously, the brightness sensor is associated with a central waste-collecting line. Advantageously, a window for the brightness sensor is provided in each waste-collecting line. Advantageously, a window for an illumination device is provided in each waste-collecting line. Advantageously, the evaluated measurement results are used for determining the ratio of the good fibre content to the contaminant content. Advantageously, the evaluated measurement results are used for assessing the quality of the fibre material being processed. Advantageously, a machine is in communication with a central evaluation device, to which more than one brightness sensor is connected. Advantageously, the electronic control and regulation device, for example a computer, has a memory for comparison data. Advantageously, the evaluation device is in communication with a superordinate electronic evaluation system, for example KIT. Advantageously, the measurement values of the brightness sensor are convertible into electrical signals. Advantageously, the evaluated measurement results are used in a control and regulation circuit for optimising the cleaning of the fibre material. Advantageously, the illumination device or light source operates using visible light. Advantageously, the content of good fibres is arranged to be determined. Advantageously, at least one angle-measuring device is connected to the control and regulation device. Advantageously, at least one brightness sensor is connected to the control and regulation device. Advantageously, at least one actuating element is connected to the control and regulation device. Advantageously, the sensor arrangement is used for determining a blockage of fibre material in the collecting line. Advantageously, a blockage in a suction hood is determined. Advantageously, a static state of the electrical signal caused by the blockage is arranged to be detected. Advantageously, exceeding, or falling below, a limit value for the electrical signal caused by the blockage is arranged to be detected. Advantageously, the machine control issues an error message on the basis of the blockage.
The invention also provides an apparatus at a spinning preparation machine, for example a cleaner, opener, carding machine or the like, for detecting waste which is separated out from fibre material, for example cotton, and consists of foreign matter and good fibres and which is collected in a collecting device having a brightness sensor, which measuring device examines the waste, characterised in that the waste material is moved past at least one sensor arrangement responding to good fibres, and the sensor arrangement comprises a light source, the light reflected by the moving good fibres being detected by the brightness sensor and being converted into electrical signals, which are measured by a measurement element.
The invention also provides a method of monitoring waste in a spinning preparation machine, comprising conveying the waste past a location in which it can be examined by a sensor arrangement, so illuminating waste in said location that reflected light from the waste can be detected by a brightness sensor, converting data relating to the brightness of the waste to electrical signals, and evaluating the electrical signals to ascertain information relating to the composition of the waste.
a is a diagrammatic cross-sectional side view of a cleaning machine having several suction hoods for waste;
b is a side view of the cleaner of
a shows an apparatus according to the invention arranged at a connection piece of a suction offtake arrangement;
a shows a waste-separating location with a waste-separating arrangement having an adjustable guide vane;
b shows the waste-separating arrangement of
c is a top view of a part of the waste-separating arrangement of
With reference to
In accordance with
The mode of operation is as follows: The lap consisting of fibre flocks (F) is fed from the feed rollers 1, 2, with nipping, to the pinned roller 3, which combs through the fibre material and takes up fibre tufts on its pins. When the roller 3 passes the separation opening 7 and the separating edge 12, the centrifugal force, in dependence upon the circumferential speed and curvature of that roller and also upon the size of the separation opening 7, which is matched to that first separation step, causes waste (short fibres and coarse contaminants) and a certain (per se undesirable) amount of good fibres to be flung out from the fibre material remaining on the roller; the material passes through the separation opening 7 into a suction offtake hood 17 (contaminants) in the housing. The fibre material pre-cleaned in that manner is taken off the first roller 3 by the tips of the clothing of the clothed roller 4 and is further opened out. When the rollers 4, 5 and 6 pass the separation openings 9, 10 and 11, respectively, having separating edges 14, 15, and 16, respectively, further contaminants are flung out from the system of fibres as a result of the centrifugal force.
Arrows B, C and D denote the directions of rotation of the clothed rollers 4, 5 and 6, respectively. Reference numerals 17 to 21 denote suction offtake devices for the contaminants leaving by the separation openings 7 to 11, respectively. The directions of rotation A, B, C and D of rollers 3, 4, 5 and 6, respectively, are different at adjacent rollers. At the end of the final roller 6 there is provided a pneumatic suction offtake device 22 for the cleaned fibre material (arrow H). The circumferential speed of each downstream roller is greater than the circumferential speed of the respective upstream roller. Reference numerals 23′ to 26′ denote adjustable air-guiding elements mounted at the air entry openings of the suction offtake hoods 18 to 21, by means of which elements the amount of air drawn in can be adjusted. In the walls of the suction offtake channels 27a, 27b for the suction offtake hoods 17 to 21 there is mounted at each end face, that is to say coaxially with respect to the suction offtake hood 17 to 21, a transparent pane 40a to 40e (see
In accordance with
The cleaning apparatus illustrated in
In accordance with
In accordance with
In accordance with
In accordance with
In accordance with
In operation, for a specific fibre material, the angle α of the guide vane 37b is successively increased and the corresponding voltage values are detected at the measurement apparatus 44. A large amount of good fibres in the waste results in a correspondingly high voltage value because of a correspondingly high light reflection. The voltage measurement values of the measurement apparatuses 44a to 44c and the guide vane angles α of the angle-measuring devices 46a to 46c are input into the computer 43, which calculates the coefficient of variation (CV %) of the voltage and the functional dependence of the coefficient of variation on the guide vane angle α in accordance with the graph in
By means of the apparatus according to the invention, the irregularity of the stream of waste separated out is assessed in terms of its degree of opening. The irregularity is measured on the basis of the standard deviation of the light reflected by the individual items separated out. As a result of the incident light method, the contaminant content of the items is invisible to the sensor so that, with this measurement method, neither the contaminant content nor the brightness of the separated-out waste is assessed but rather only the variation in the brightness of the good fibres.
In order to measure the quantitative waste distribution (trash/good fibres) it is also possible, in principle, to use infra-red light because the trash content of the waste reflects strongly in the infra-red range. From the voltage (resistance) difference between white-light and infra-red illumination it is possible to calculate the contents of trash and good fibres. The area of use encompasses all fibre- and waste-conveying channels but not waste chambers containing waste that is at rest.
The sensor in accordance with the invention can advantageously used to determine a state of blockage in the suction offtake hood, in which case the machine control issues an error message. That may be advantageously accomplished by means of the fact that the normally dynamic signal changes to a static state as a result of the blockage, that static signal course being interpreted as an indication of a blockage, or by means of the fact that the signal exceeds or falls below certain limit values as a result of the blockage.
Although the foregoing invention has been described in detail by way of illustration and example for purposes of understanding, it will be obvious that changes and modifications may be practised within the scope of the appended claims.
Number | Date | Country | Kind |
---|---|---|---|
103 15 136 | Apr 2003 | DE | national |
103 49 407 | Oct 2003 | DE | national |
Number | Name | Date | Kind |
---|---|---|---|
4858277 | Pinto et al. | Aug 1989 | A |
5130559 | Leifeld et al. | Jul 1992 | A |
5181295 | Demuth et al. | Jan 1993 | A |
5255415 | Leifeld et al. | Oct 1993 | A |
5819373 | Schlichter et al. | Oct 1998 | A |
6477741 | Hosel | Nov 2002 | B2 |
6865781 | Hosel | Mar 2005 | B2 |
6889406 | Schmitz | May 2005 | B2 |
20020078532 | Hosel et al. | Jun 2002 | A1 |
Number | Date | Country |
---|---|---|
0 226 430 | Jun 1987 | EP |
0 399 315 | Nov 1990 | EP |
2 370 285 | Jun 2002 | GB |
Number | Date | Country | |
---|---|---|---|
20040195156 A1 | Oct 2004 | US |