The present application claims priority from German Patent Application No. 10 2006 057 215.7, dated Dec. 1, 2006, the entire disclosure of which is incorporated herein by reference.
The invention relates to an apparatus at a spinning preparatory plant for detecting foreign objects, for example, pieces of cloth, tapes, string, pieces of sheeting and the like in the fibre material, for example, cotton and/or synthetic fibres.
It is known, in a spinning preparatory installation, in which the fibre material is transportable in a current of air through a fibre transport duct or a feed chute and an optical sensor system is associated with the fibre transport duct or the feed chute, for the wall surfaces of the duct or chute to have at least one transparent region through which the sensor system detects the fibre-air flow.
In the case of a known apparatus (DE 10 2005 014 898 A1), the fibres are transported through a partially transparent channel. In this apparatus, the transparent regions of the channel are arranged flush with the non-transparent regions of the channel wall. The transparent region and the flow of fibre and air run parallel to one another. This arrangement is chosen because it is assumed that it has no affect on the flow properties and there is a belief that the transparent regions have to be protected from, that is, kept away from, the contaminating and degrading action of the fibre material. In terms of construction, this arrangement can be manufactured inexpensively. One problem in the operation of this optically functioning foreign part detector is that the necessary interface, usually glass or plastics, between the area of the fibre material flow and the area with the optical components becomes contaminated with the substances contained in the fibre material, such as dust, honeydew or finishing agents, or impurities carried along in the fibre-air flow. This contamination impairs the function of the foreign part detector, thus necessitating service intervals for cleaning that are unacceptable to the operators. The same problems exist in the application of optical measuring apparatus that looks into fibre-carrying channels of spinning preparatory machines.
It is an aim of the invention to produce an apparatus of the kind described initially that avoids or mitigates the said disadvantages and which in particular in a simple manner permits the at least one transparent region to be kept clean in operation and allows the foreign objects to be detected without hindrance.
The invention provides an apparatus for detecting foreign objects in fibre material, in which the fibre material is transportable in a current of air through a pathway that is enclosed by wall surfaces having at least one transparent region and an optical sensor system is arranged to detect the fibre-air flow through a said transparent region, wherein a said transparent region with which the sensor system is associated extends into the fibre-air flow and the fibre-air flow is able to flow along the transparent region in force-applying contact therewith.
Because the fibre-air flow flows during operation along the transparent region in force-applying contact therewith, self-cleaning is effected in a simple manner. In this case, the cleaning action of the fibre-air flow is greater than the contaminating action; any impurities deposited are wiped away. The transparent region, for example, a glass pane, is advantageously protected in this way from contamination by substances contained in the fibre material, or by impurities carried along in the fibre-air flow outside the fibre material. The contact force is essentially brought about by the fibre-air flow impacting the transparent region. The contact force is preferably reinforced by the fact that the transparent region constricts the cross-section of the fibre transport duct, with the result that the pressure of the fibre-air flow increases.
In one preferred embodiment, the transparent region comprises glass or the like. In another preferred embodiment, the transparent region comprises plastics material. Advantageously, the glass or plastics face is in the form of a window, especially a pane. Preferably, the transparent region of the wall surface is not set back, for example, the panes are not set back with respect to the pipe or feed chute wall. Advantageously, the fibre-air flow is directed onto the transparent region, for example, the fibre-air flow impacts the transparent region. The transparent region, for example, the glass pane, may be set out into the fibre-air flow. As well, or instead, the transparent region, for example, the glass pane, may be inclined into the fibre-air flow. The inclination of the transparent region, for example, the glass pane, may be achieved by a constriction of the fibre transport duct in the direction of flow of the material. Advantageously, the fibre material-carrying ducts or feed chute walls are arranged so that the fibre material flow leads continuously over the transparent region, for example, the glass pane, and at a shallow angle in contact therewith. In certain embodiments, the fibre transport duct has a rectangular or square cross-section. In further embodiments, the fibre transport duct is tubular, for example, the fibre transport duct may have a circular cross-section. Expediently, the apparatus is arranged in a spinning preparatory plant (blow room). For example, the apparatus may be arranged upstream and/or downstream of blow room machines, for example, cleaners, mixers. Advantageously, the fibre transport duct is a fibre waste duct. Advantageously, at least two transparent regions are present, the transparent regions preferably lying opposite one another. Advantageously, the transparent regions form at least partly a channel, a duct, a feed chute or the like. Advantageously, lighting equipment is present, which shines light through a transparent region into the fibre transport duct. In some embodiments, the optical sensor system and the lighting equipment are arranged on different sides of the fibre transport duct or the like. Advantageously, the optical sensor system then detects the fibre-air flow through a first transparent region and the lighting equipment shines light through a second transparent region into the fibre transport duct or the like. In other embodiments, the optical sensor system and the lighting equipment are arranged on the same side of the fibre transport duct or the like. The optical coverage system may comprise at least one camera. Advantageously, the fibre-air flow passes through a glass channel. Preferably, the glass channel comprises two opposing glass panes. Advantageously, the glass panes are rectangular. In certain embodiments, the long sides of the rectangular glass panes extend substantially perpendicular to the direction of the fibre-air flow. The long sides of the rectangular glass panes preferably extend across the entire width of the fibre transport duct or the like. Preferably, the inner surfaces of the transparent regions, for example, the glass panes, are arranged at a shallow (acute) angle, for example from 5 to 20°, preferably less than 10°, in relation to the direction of the fibre-air flow. Preferably, the shallow angle is adjustable. Advantageously, the glass channel is arranged in a support element on an aluminum extruded profile. The glass channel may be rotatable about its longitudinal axis. Advantageously, the aluminum extruded profile for the glass channel has two profiles, for example, aluminum profiles, in the form of a segment of a circle. The aluminum extruded profile with the glass channel is advantageously rotatable about its longitudinal axis. Advantageously, the aluminum extruded profile with the glass channel is rotatably arranged in a guide element, for example, an aluminum guide profile. In certain embodiments, the transparent regions, for example, the glass panes, each have a polarization filter. For example, the transparent regions through which the lighting equipment shines light into the fibre transport duct or the like may each have a polarization filter, or glass panes with polarization filters may be arranged between the transparent region of the glass channel and the lighting equipment. In some embodiments, the lighting equipment comprises at least one neon tube. In certain embodiments, the lighting equipment is provided for transmitted light. A cooling device, for example, a fan, may be associated with the lighting equipment. Advantageously, the housing for the lighting equipment has cooling fins. Advantageously, a separation device for separating out the foreign objects is arranged downstream of the optical sensor system, for example, the camera. As well or instead, the optical sensor system, for example, the camera, may be arranged downstream of a separation device for separating out the foreign objects. Advantageously, the optical sensor system is connected by way of an evaluating device and a control device to the separation device. Advantageously, the separation device is associated with the fibre transport duct or the like. In practice, the apparatus is suitable for detecting foreign objects comprising polypropylene, for example, polypropylene bands, fabric and sheeting and the like present in or between fibre tufts for example, of cotton and/or synthetic fibres. Advantageously, the optical sensor system comprises a transmitter and a receiver for electromagnetic waves or rays and an evaluating device for distinguishing the foreign parts from the fibre tufts. Advantageously, a source of polarized light acts on the fibre material (fibre tufts, fibre tuft fleece), and cooperates with at least one detector arrangement (camera), wherein the fibre material is illuminated by trans-illumination of light-coloured and/or transparent sheet-form foreign objects of polypropylene and the detector arrangement is capable of discerning sheet-form polypropylene parts. The foreign objects comprising polypropylene parts typically rotate the polarization vector of the polarized light. Advantageously, a depolarization is effected for detection. Any suitable detector arrangement may be used as the sensor system. For example, the detector arrangement may be or include a line scan camera, a matrix camera, or light sensors. Detection may be effected with colour or with black and white. Advantageously, a polarizer is arranged between light source and fibre material. A light source emitting polarized light may be present. For example, the polarizer may be integrated on or within the light source (lighting equipment). In use, the apparatus of the invention may be arranged in or downstream of any of the following: a cleaning apparatus; a card; a foreign fibre separator; or a foreign fibre separator.
The invention also provides an apparatus at a spinning preparatory plant for detecting foreign objects, for example, pieces of cloth, tapes, string, pieces of sheeting and the like in the fibre material, for example, cotton and/or synthetic fibres, in which the fibre material is transportable in a current of air through a fibre transport duct or a feed chute and an optical sensor system is associated with the fibre transport duct or the feed chute, the wall surfaces of which have at least one transparent region through which the sensor system detects the fibre-air flow, in which the transparent region extends into the fibre-air flow and the fibre-air flow is able to flow along the transparent region in force-applying contact therewith.
a is a perspective view of the holding device, the housing for the glass channel and the housing for the lighting equipment of the apparatus shown in
a shows a construction as in
a shows a construction in which two opposing glass panes are inset into the fibre-air flow and set at an angle to it; and
Referring to
An optical sensor system 6, for example, a line-scan camera 6 (CCD camera) with an electronic evaluating device for the detection of foreign objects, especially with brightness and/or colour variations, is associated with the total surface area of the opening roll 5. The sensor system 6 is connected by way of an electronic control and regulating device 35 (see
The optical sensor system 6 with the camera, for example, a colour line-scan camera, is arranged obliquely above the opening roll 5 close to the outer wall of the feed chute 1. This produces a compact, space-saving construction. The colour line-scan camera 6 is directed towards the clothing of the opening roll 5 and is able to detect coloured foreign objects, for example, red fibres, in the fibre material. The camera 6 covers the entire region across the width of the opening roll 5, e.g. 1600 mm. The opening roll 5 rotates anticlockwise in the direction of the curved arrow. Downstream of the optical sensor system 6 in the direction of rotation is the arrangement 7 for producing a blast air current, the nozzles of which are oriented towards the clothed face of the opening roll 6, so that a short, sudden jet of air flows tangentially in relation to the clothed face. The sensor system 6 is connected by way of an evaluating device and the electronic control and regulating device to the arrangement 7, with which there is associated a valve control means 8. When the camera 6 has detected foreign objects in the fibre material on the clothed surface using comparative and desired values, using the valve control means 8 a short air blast is expelled at high speed in relation to the clothing and tears the foreign objects with a few fibres out of the fibre covering on the clothing by a suction air current, and subsequently carries them away through a channel 10 under suction.
A blast air current flows through a channel approximately tangentially to the opening roll 5, detaches the fibre covering (good fibres) from the clothing and flows away as a fibre-air flow D through a fibre transport duct 11 to the glass channel 17.
A first embodiment, according to the invention, in the form of apparatus 12, is associated with the pneumatic fibre transport duct 11. The apparatus 12 is suitable for detecting foreign objects of any kind, for example, pieces of cloth, tapes, string, pieces of sheeting etc, in the fibre material. According to an advantageous construction, the apparatus 12 is used to detect foreign particles of plastics material, such as polypropylene bands, fabric and sheeting or the like in or between fibre tufts, for example, of cotton and/or synthetic fibres.
In the case of the apparatus 12 for detecting foreign objects, the fibre material is transported in an air flow (fibre-air flow D) through a pneumatic fibre transport duct 11, which is connected to a suction source (not shown). As the optical sensor system, two cameras 13a, 13b(shown in
In operation, the camera 13a detects the fibre-air flow D through the glass pane 17a. Here, the glass pane 17a projects into the fibre-air flow D in such a way that the fibre-air flow D meets the glass pane 17a and flows along and in force-applying contact with the glass pane 17a. Through the movement of the fibre-air flow D, on the one hand unwanted deposits on the glass pane 17a are largely or completely avoided and, if slight deposits do occur, they are wiped off the inner surface of the glass pane 17a by the fibre-air flow D and carried away through the duct 11. The fibre-air flow D has a similar effect on the inner surface of the glass pane 17b.
If unwanted foreign objects 34 (see
As shown in
The face formed by the faces 21I, 21II forms an acute and shallow angle αI with the face of the support element 24a formed by the chord face and glass pane 17a, and the face formed by the faces 21III, 21IV forms an acute and shallow angle αII with the face of the support profile 24b formed by the chord face and glass pane 17b. The conically converging faces of the two opposing faces, each comprising a chord face and a respective glass pane 17a, 17b, form an angle β.
Lighting equipment 18 is present beneath the housing 23 for the glass channel 17, having a housing 25 that is mounted in guide grooves on the holding profiles 21c, 21d, extending across the width of the machine. Inside the housing 25 two fluorescent tubes 26, 27, for example, neon tubes, are arranged parallel side by side and extend with their longitudinal axes across the working width of the machine. The housing 25 is an aluminum extruded hollow profile with cooling fins 25a. Elongate glass panes 28a, 28b with polarization filters are mounted in the top face 25b of the housing 25 facing the housing 23 for the glass channel 17. The polarization filters (not shown) of the cameras 13a, 13b on the one hand and the polarization filters (not shown) of the glass panes 28a, 28b on the other hand are arranged at a right angle to one another.
Lighting equipment 18 is present beneath the housing 23 for the glass channel 17, having a housing 25 that is mounted in guide grooves on the holding profiles 21c, 21d, extending across the width of the machine. Inside the housing 25 two fluorescent tubes 26, 27, for example, neon tubes, are arranged parallel side by side and extend with their longitudinal axes across the working width of the machine. The housing 25 is an aluminum extruded hollow profile with cooling fins 25a. Elongate glass panes 28a, 28b with polarization filters are mounted in the top face 25b of the housing 25 facing the housing 23 for the glass channel 17. The polarization filters (not shown) of the cameras 13a, 13b (see
In
In the convexly curved outer surface of the support elements 24a, 24b, a continuous, elongate, slit-form opening 24I, 24II respectively is formed opposite the glass pane 17a respectively 17b. The cameras 13a, 13b (see
In the convexly curved outer surface of the support elements 24a, 24b, a continuous, elongate, slit-form opening 24.sup.I, 24.sup.II respectively is formed opposite the glass pane 17a respectively 17b. The cameras 13a, 13b (see
Referring to
In the illustrative control arrangement of
In the illustrative control arrangement of
In the embodiment of
Referring to
Although the foregoing invention has been described in detail by way of illustration and example for purposes of understanding, it will be obvious that changes and modifications may be practiced within the scope of the appended claims.
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Number | Date | Country | |
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20080129989 A1 | Jun 2008 | US |