The present invention relates to sewer system cleaning equipment, and more particularly to an apparatus for agitating solid debris in confined sewer spaces with interchangeable scroll case.
The need to maintain a clean and sanitary environment suitable for humans to live and work is common to municipalities around the world. This includes providing a sewer system for efficiently moving both wastewater and stormwater along with solid materials through a collection system from the source to an environmentally safe location for treatment and disposal.
A sewer system is typically a network of pipes, manholes, clean-outs, traps, siphons, lift stations and other required structures to collect the wastewater and the stormwater and transport it to a treatment plant or disposal system.
Partial or complete interruption of the flow through the sewer system can be caused by a buildup of grease and debris such as, for example, sand gravel, leaves, and other street debris. When the flow through the sewer system is interrupted, wastewater, stormwater, and the material contained therein will back up and eventually overflow the system. Streets, homes, and businesses can be damaged and human health is threatened due to unsanitary conditions and the spread of germs and disease.
To ensure proper operation, sewer systems are routinely inspected and cleaned. For cleaning sewer systems, typically, vacuum trucks are used for lifting a mix of debris and water by lowering a suction hose into access points such as, for example, manholes, clean-outs, traps, siphons, lift stations and using vacuum suction for lifting the mix of debris and water therethrough into a tank of the vacuum truck for safely containing the same therein. This process is substantially safer than having the cleaning crew personally enter the sewer system and exposing them to sewer methane gas emissions, as well as rodents and insects occupying the same.
Unfortunately, solid debris frequently settles at the bottom of the access points forming a hardened layer of sediment thereon which cannot be dislodged using the suction in the suction hose; thus, requiring a cleaning crew member to enter the access point and manually dislodge the sediment which is then lifted using the suction hose, resulting in a hazardous and time-consuming process.
It is desirable to provide an apparatus for agitating solid debris such that the same can be lifted using a suction hose of a vacuum truck or through a directional discharge chute.
It is also desirable to provide an apparatus for agitating solid debris that can be used in confined spaces as well as in other forms of infrastructure that deal with erosion of pollutants such as, for example, ditches and canals of municipal and transportation infrastructure.
It is also desirable to provide an apparatus for agitating solid debris that enables easy handling thereof in confined spaces as well as in other forms of infrastructure that deal with erosion of pollutants such as, for example, ditches and canals of municipal and transportation infrastructure.
It is also desirable to provide an apparatus for agitating solid debris that enables easy and quick change of the scroll case.
It is also desirable to provide a method for agitating solid debris in confined spaces and lifting the same using a suction hose of a vacuum truck or through a directional discharge chute.
Accordingly, one object of the present invention is to provide an apparatus for agitating solid debris such that the same can be lifted using a suction hose of a vacuum truck or through a directional discharge chute.
Another object of the present invention is to provide an apparatus for agitating solid debris that can be used in confined spaces as well as in other forms of infrastructure that deal with erosion of pollutants such as, for example, ditches and canals of municipal and transportation infrastructure.
Another object of the present invention is to provide an apparatus for agitating solid debris that enables easy handling thereof in confined spaces as well as in other forms of infrastructure that deal with erosion of pollutants such as, for example, ditches and canals of municipal and transportation infrastructure.
Another object of the present invention is to provide an apparatus for agitating solid debris that enables easy and quick change of the scroll case.
Another object of the present invention is to provide a method for agitating solid debris in confined spaces and lifting the same using a suction hose of a vacuum truck or through a directional discharge chute.
According to one aspect of the present invention, there is provided an apparatus for agitating solid material. The apparatus comprises a drive housing with a drive disposed therein and mounted thereto. The drive has a first portion of a drive coupling mounted to a drive output shaft thereof. An impeller housing has a scroll case with the scroll case comprising at least an inlet opening at a bottom portion thereof adapted for enabling passage of the solid material disposed in a bottom portion of a structure therethrough and an outlet opening at an upper portion thereof. An impeller is disposed in the scroll case for agitating the solid material and directing the same towards the outlet opening. The impeller has an impeller shaft with the impeller shaft being rotatably movable mounted to the impeller housing. The impeller shaft has a second portion of the drive coupling mounted to an end portion thereof with the second portion of the drive coupling being adapted for being coupled with the first portion of the drive coupling. The impeller housing is removable/re-attachable mounted to the drive housing in a removable/re-attachable manner and the second portion of the drive coupling is removable/re-attachable connected to the first portion of the drive coupling.
According to the aspect of the present invention, there is provided an apparatus for agitating solid material. The apparatus comprises a drive housing with a drive disposed therein and mounted thereto. The drive has a first portion of a drive coupling mounted to a drive output shaft thereof. An impeller housing has a scroll case with the scroll case comprising at least an inlet opening at a bottom portion thereof adapted for enabling passage of the solid material disposed in a bottom portion of a structure therethrough and an outlet opening at an upper portion thereof. An impeller is disposed in the scroll case for agitating the solid material and directing the same towards the outlet opening. The impeller has an impeller shaft with the impeller shaft being rotatably movable mounted to the impeller housing. The impeller shaft has a second portion of the drive coupling mounted to an end portion thereof with the second portion of the drive coupling being adapted for being coupled with the first portion of the drive coupling. The impeller housing is removable/re-attachable mounted to the drive housing in a removable/re-attachable manner and the second portion of the drive coupling is removable/re-attachable connected to the first portion of the drive coupling. The apparatus further comprises at least a guiding structure for guiding the drive housing and the impeller housing with respect to each other for substantially accurate mounting of the same. The at least a guiding structure comprises an elongated guiding element having a T-shaped cross-section and a respective T-shaped aperture for accommodating the guiding element therein. The at least a guiding structure comprises a guiding plate and a respective aperture for accommodating the guiding plate therein. The impeller housing comprises a front plate and a rear plate with the front plate and the rear plate forming a front wall and a rear wall of the scroll case disposed therebetween. The rear plate comprises the guiding plate mounted thereon such that the rear plate and the guiding plate are oriented substantially parallel. A front wall of the drive housing comprises the aperture for accommodating the guiding plate therein. A front surface of the front wall of the drive housing is in contact with a rear surface of the rear plate of the impeller housing when the impeller housing is mounted to the drive housing. The elongated guiding element is mounted to a rear plate of the impeller housing such that the same is facing rearwardly and is oriented substantially perpendicular to a rear surface of the rear plate. The front wall of the drive housing comprises the T-shaped aperture. A distal end portion of the elongated guiding element is tapered.
According to one aspect of the present invention, there is provided an apparatus for agitating solid material. The apparatus comprises a drive housing with a drive disposed therein and mounted thereto. The drive has a first portion of a drive coupling mounted to a drive output shaft thereof. An impeller housing has a scroll case with the scroll case comprising at least an inlet opening at a bottom portion thereof adapted for enabling passage of the solid material disposed in a bottom portion of a structure therethrough and an outlet opening at an upper portion thereof. An impeller is disposed in the scroll case for agitating the solid material and directing the same towards the outlet opening. The impeller has an impeller shaft with the impeller shaft being rotatably movable mounted to the impeller housing. The impeller shaft has a second portion of the drive coupling mounted to an end portion thereof with the second portion of the drive coupling being adapted for being coupled with the first portion of the drive coupling. The impeller housing is removable/re-attachable mounted to the drive housing in a removable/re-attachable manner and the second portion of the drive coupling is removable/re-attachable connected to the first portion of the drive coupling. The outlet opening is adapted for being mounted to a suction conduit.
According to the aspect of the present invention, there is provided an apparatus for agitating solid material. The apparatus comprises a housing with a scroll case. A drive is disposed inside the housing and mounted thereto. An impeller is disposed in the scroll case. The impeller is mounted to an impeller shaft with the impeller shaft being rotatably movable mounted to the housing and connected to an output shaft of the drive. The scroll case comprises a first forward facing inlet opening and a second rearward facing inlet opening at a bottom portion thereof for enabling passage of solid material disposed in the bottom portion of the structure therethrough. An outlet opening at an upper portion thereof enables passage of the solid material agitated by the impeller therethrough.
According to the aspect of the present invention, there is provided an apparatus for agitating solid material. The apparatus comprises a housing with a scroll case. A drive is disposed inside the housing and mounted thereto. An impeller is disposed in the scroll case. The impeller is mounted to an impeller shaft with the impeller shaft being rotatably movable mounted to the housing and connected to an output shaft of the drive. The scroll case comprises a first forward facing inlet opening and a second rearward facing inlet opening at a bottom portion thereof for enabling passage of solid material disposed in the bottom portion of the structure therethrough. An outlet opening at an upper portion thereof enables passage of the solid material agitated by the impeller therethrough. A bottom portion of the scroll case forms a band having a substantially constant width. The width of the band is substantially smaller than a width of an upper portion of the scroll case. The impeller comprises a plurality of substantially flat plates extending from the impeller shaft and oriented substantially parallel to a longitudinal axis of the impeller shaft. The impeller further comprises a circular support plate mounted to the impeller shaft and oriented substantially perpendicular to the longitudinal axis of the impeller shaft. The support plate is placed in proximity to a center of the impeller. The outlet opening is adapted for being mounted to a suction conduit.
According to the aspect of the present invention, there is provided a method for agitating solid material disposed in a bottom portion of a structure. An apparatus for agitating the solid material is provided. The apparatus comprises a housing having a scroll case with the scroll case comprising at least an inlet opening at a bottom portion thereof adapted for enabling passage of solid material disposed in the bottom portion of the structure therethrough and an outlet opening at an upper portion thereof. A drive is disposed inside the housing and mounted thereto. An impeller is disposed in the scroll case for agitating the solid material and directing the same towards the outlet opening. The impeller is mounted to an impeller shaft with the impeller shaft being rotatably movable mounted to the housing and connected to an output shaft of the drive. The apparatus is lowered into the bottom portion of the structure. Using the drive, the impeller is driven for agitating the solid material. The agitated solid material is removed using suction provided via a suction conduit.
According to the aspect of the present invention, there is provided a method for agitating solid material disposed in a bottom portion of a structure belonging to a sewer system. An apparatus for agitating the solid material is provided. The apparatus comprises a housing having a scroll case with the scroll case comprising at least an inlet opening at a bottom portion thereof adapted for enabling passage of solid material disposed in the bottom portion of the structure therethrough and an outlet opening at an upper portion thereof. A drive is disposed inside the housing and mounted thereto. An impeller is disposed in the scroll case for agitating the solid material and directing the same towards the outlet opening. The impeller is mounted to an impeller shaft with the impeller shaft being rotatably movable mounted to the housing and connected to an output shaft of the drive. The apparatus is lowered into the bottom portion of the structure. Using the drive, the impeller is driven for agitating the solid material. The agitated solid material is removed using suction provided via a suction conduit. The suction is provided via the suction conduit with the same being mounted to the outlet opening. The solid material is agitated while the apparatus is moved in a forward or a rearward direction.
The advantage of the present invention is that it provides an apparatus for agitating solid debris such that the same can be lifted using a suction hose of a vacuum truck or through a directional discharge chute.
A further advantage of the present invention is that it provides an apparatus for agitating solid debris that can be used in confined spaces as well as in other forms of infrastructure that deal with erosion of pollutants such as, for example, ditches and canals of municipal and transportation infrastructure.
A further advantage of the present invention is that it provides an apparatus for agitating solid debris that enables easy handling thereof in confined spaces as well as in other forms of infrastructure that deal with erosion of pollutants such as, for example, ditches and canals of municipal and transportation infrastructure.
A further advantage of the present invention is that it provides an apparatus for agitating solid debris that enables easy and quick change of the scroll case.
A further advantage of the present invention is that it provides a method for agitating solid debris in confined spaces and lifting the same using a suction hose of a vacuum truck or through a directional discharge chute.
A preferred embodiment of the present invention is described below with reference to the accompanying drawings, in which:
Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which the invention belongs. Although any methods and materials similar or equivalent to those described herein can be used in the practice or testing of the present invention, the preferred methods and materials are now described.
While the description of the preferred embodiments hereinbelow is with reference to an apparatus for agitating solid debris that can be used in confined spaces of a sewer system, it will become evident to those skilled in the art that the embodiments of the invention are not limited thereto, but are also adaptable for agitating solid material in other confined spaces such as, for example, confined spaces of drainage systems, as well as, for example, dugouts, pits, and trenches, on construction sites, or for agitating solid material in other forms of infrastructure that require maintenance such as, for example, transportation drainage systems, wetland drainage systems, conservation drainage systems, and maintenance of Bufferzone or Two Stage Ditch systems.
Referring to
The apparatus 100 further comprises impeller housing 150, a portion of which forms a scroll case 152. Preferably, the impeller housing 150 comprises a front plate 154A and a rear plate 154B with the front plate 154A and the rear plate 154B forming a front wall and a rear wall of the scroll case 152 disposed therebetween. The scroll case 152 comprises, for example, two inlet openings 152A.1 and 152A.2 at a bottom portion thereof which are adapted for enabling passage of solid material disposed in a bottom portion of a structure therethrough, as will be described hereinbelow, and an outlet opening 152B at an upper portion thereof, as illustrated in
Impeller 160 is disposed in the scroll case 152 for agitating the solid material and directing the same towards the outlet opening 152B. The impeller 160 is mounted to impeller shaft 160A with the impeller shaft 160A being rotatably movable mounted to the front plate 154A and the rear plate 154B of impeller housing 150 via, for example, commercially available flange bearings 168 and commercially available seal blocks 166 at a first end portion and a second end portion thereof. The seal blocks 166 provide sealed protection of the flange bearings 168 from water and/or debris. The flange bearing 168 at the second end portion comprises cover plate 170 and is disposed inside front cover 156 mounted to the front plate 154A for protection from impact when the apparatus is operated in confined spaces. The impeller shaft 160A has a second portion 172B of the drive coupling mounted to an end portion thereof with the second portion 172B of the drive coupling being adapted for being coupled with the first portion 172A of the drive coupling for enabling the drive 104 to rotatably drive the impeller 160 about axis 161, as indicated by the block arrows in
Preferably, the impeller housing 150 is removable/re-attachable mounted to the drive housing 102 and the second portion 172B of the drive coupling is removable/re-attachable connected to the first portion 172A of the drive coupling, as illustrated in
Preferably, a distal end portion 174A of the elongated guiding element 174 is tapered in order to facilitate insertion of the elongated guiding element 174 into the aperture 116.
Further preferably, the at least a guiding structure comprises a guiding plate 176 and a respective aperture 118 for accommodating the guiding plate 176 therein. For example, the guiding plate 176 is mounted to the rear plate 154B of the impeller housing 150 such that the rear plate 154B and the guiding plate 176 are oriented substantially parallel. The front wall 114 of the drive housing 102 comprises the aperture 118 for accommodating the guiding plate 176 therein.
The impeller housing 150 is then easily and accurately mounted to the drive housing 102 by first inserting the guiding element 174 into the respective aperture 116 in order to guide further movement of the impeller housing 150 towards the drive housing 102, as indicated by the bock arrows in
As is evident to a person of skill in the art, other types of guiding elements may be employed such as, for example, pins which are accommodated in respective bores.
The removable/re-attachable mounting of the impeller housing 150 to the drive housing 102 enables simple and quick exchange of the impeller housing 150 with a different type impeller housing such as, for example, impeller housing 250 illustrated in
The impeller housing 150, as illustrated in
In an example implementation the apparatus 100 is provided having: a length L of 43 inches; a width W of 21 inches; a height H of 25 inches; an impeller diameter DI of 16 inches; and a drive power of in the range of approximately 40-200 hp, to enable use of the same in confined spaces of structures 10 of a sewer system, while also providing sufficient power to agitate types of solid material sedimented in a bottom portion 10A thereof. Furthermore, the apparatus 100 is designed to be operated under water 12 up to a depth of approximately 85 feet from the water surface 12A. The drive housing 102 and the impeller housing 150 are made of, for example, 0.25 inch thick steel sheet material components which are joined in a conventional manner using welding or screw fasteners.
As illustrated in
Referring to
The scroll case 252 comprises a single inlet opening 252A at a bottom portion thereof which is adapted for enabling passage of solid material 14 towards the impeller when the apparatus 100 is moved in a forward direction or a sideway direction, as indicated by the block arrows in
As is evident to a person of skill in the art various other impeller housings having different scroll cases and impellers may be adapted for being removable/re-attachable mounted to the drive housing 102 depending on design preferences.
Alternatively, the drive housing 102 and the impeller housing may be provided as a single unit.
The present invention has been described herein with regard to preferred embodiments. However, it will be obvious to persons skilled in the art that a number of variations and modifications can be made without departing from the scope of the invention as described herein.
Number | Date | Country | Kind |
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3199632 | May 2023 | CA | national |