Information
-
Patent Grant
-
6618931
-
Patent Number
6,618,931
-
Date Filed
Monday, August 20, 200123 years ago
-
Date Issued
Tuesday, September 16, 200321 years ago
-
Inventors
-
Original Assignees
-
Examiners
Agents
-
CPC
-
US Classifications
Field of Search
US
- 029 888022
- 029 467
- 029 468
- 029 464
- 029 705
- 029 707
- 029 720
- 418 551
- 418 552
-
International Classifications
-
Abstract
There are provided a fixed-scroll moveable device which is capable of moving a fixed-scroll of a scroll compressor in the directions of an X axis and a Y axis, and an orbiting-scroll revolution compensation device which is capable of revolving an orbiting-scroll in a θ direction by way of a main frame. An optimum angle of the fixed-scroll relative to the orbiting-scroll and an optimum wrap clearance are determined at the same time while orbitally moving the orbiting-scroll. Thereby, alignment of a scroll compression section is performed in a short time with a high precision including positioning of a rotating direction of the fixed-scroll relative to the orbiting-scroll.
Description
TECHNICAL FIELD
The present invention relates to an apparatus for aligning a scroll compressor, and more detailedly a technique configured to be capable of aligning a fixed-scroll and an orbiting-scroll in a short time and with a high precision.
BACKGROUND ART
Japanese Patent Laid-Open No. 62-203901 (prior art 1) discloses a method for aligning a scroll compressor by bringing a fixed-scroll and an orbiting-scroll into mesh with each other for temporal positioning, performing an orbital motion of the orbiting-scroll relative to the fixed-scroll at a temporal position by orbiting-scroll orbiting means, slightly moving the fixed-scroll in X and Y directions by a fixed-scroll movable means, detecting positions on + and − sides at which a scrolled wrap side surface of the orbiting-scroll is in contact with a scrolled-wrap side surface of the fixed-scroll in X and Y directions respectively by orbiting-scroll displacement detecting means, inputting detection date into calculation control means, calculating an intermediate value of contact positions data on each of the + and − sides and positioning the fixed-scroll by correcting positions of the fixed-scroll in the X and Y directions respectively on the basis of a calculation result.
Furthermore, Japanese Patent No. 2811715 (prior art 2) proposes a method for aligning a scroll compressor by bringing a fixed-scroll and an orbiting-scroll into mesh with each other, revolving the orbiting-scroll consecutively at 0°, 90°, 180° and 270° with a bearing of the orbiting-scroll fixed in a condition where an assembling contact surfaces of the fixed-scroll and the orbiting-scroll are in contact with each other, moving the fixed-scroll toward a revolving center until the fixed-scroll comes into contact with the orbiting-scroll at each revolving position of the orbiting-scroll, determining X and Y ordinates when the fixed-scroll comes into contact with the orbiting-scroll, determining a center of an ordinate from X and Y ordinates detected at each revolving position, and adopting the center as a center to position the fixed-scroll and the orbiting-scroll.
However, the above described prior art 1 is configured to align the scroll compressor in the condition where the fixed-scroll is a little raised from the orbiting-scroll, whereby the prior art 1 may allow an error to be involved when the fixed-scroll is lowered and assembled with the orbiting-scroll after alignment.
Furthermore, the prior art 1 requires a time for the alignment since the prior art 1 is configured to perform fine adjustment after the fixed-scroll is slightly moved in the directions of the X axis and the Y axis for the temporal positioning. Furthermore, the prior art 1 may distribute ununiform gaps on left and right sides of wraps since this art does not consider the positioning of the fixed-scroll and the orbiting-scroll relative to each other in a revolving direction.
The above described prior art 2 also requires a time for alignment since the prior art 2 measures coordinate axes with the fixed-scroll and the orbiting-scroll stopped at orbital angle intervals of 90°. Furthermore, the prior art 2 may distribute ununiform gaps on left and right sides of wraps since the prior art 2 does not consider the positioning of the fixed-scroll and the orbiting-scroll relative to each other in a revolving direction like the prior art 1.
SUMMARY OF THE INVENTION
According to the present invention, it is possible to align a scroll compressing section in a short time and with a high precision including positioning of a fixed-scroll and an orbiting-scroll relative to each other in a revolving direction. Accordingly, the present invention have several characteristics which are described below.
First of all, a first invention provides an apparatus for aligning a scroll compressor comprising a fixed-scroll and an orbiting-scroll which are composed of erect spiral scroll-wraps formed on base plates respectively and internally form a compressing chamber by bringing the scroll-wraps into mesh with each other, and a main frame having a driving shaft for the orbiting-scroll: the orbiting-scroll being accommodated in the main frame so as to be capable of performing an orbital motion by way of an oldham coupling, characterized in that apparatus comprises X-Y optionally movable means which is restricted to rotate in a θ direction around a Z axis and supports the fixed-scroll so as to be optionally movable in directions of an X axis and a Y axis, fixed-scroll movable means for moving the fixed-scroll at least in the directions of the X axis and the Y axis by way of the X-Y optionally movable means, orbiting-scroll revolution compensation means which is restricted to rotate the directions of the X axis and the Y axis, and supports the orbiting-scroll in the θ direction around the Z axis by way of the main frame, orbiting-scroll driving means which is coupled with the driving shaft and drives the orbiting-scroll, fixed-scroll displacement detecting means for detecting moving displacements of the fixed-scroll in the directions of the X axis and the Y axis caused due to an orbital motion of the orbiting-scroll and control means which performs predetermined calculations on the basis of a detection signal from the fixed-scroll displacement detecting means, and controls the orbiting-scroll revolution compensation means and the fixed-scroll movable means, and that the above described control means controls orbiting-scroll revolution compensation means so as to minimize a moving displacement of the fixed-scroll with a detection signal obtained from the displacement detecting means when the orbiting-scroll is revolved in the θ direction by the orbiting-scroll revolution compensation means in a condition where the orbiting-scroll is subjected to a continuous orbital motion by the orbiting-scroll driving means, moves the fixed-scroll in the directions of the X axis and the Y axis respectively by the fixed-scroll movable means by way of the X-Y optionally movable means, and determines an intermediate value of a wrap clearance with a detection signal obtainable from the displacement detecting means when the fixed-scroll is pushed back by the orbiting-scroll, thereby compensating a position of the fixed-scroll.
The apparatus according to the present invention is capable of managing both alignment in directions of the X axis and the Y axis (an XY compensation) and alignment of the orbiting-scroll and the fixed-scroll relative to each other in a revolving direction (a revolution compensation) at the same time and with a high precision.
When the apparatus according to the present invention further comprises fixed-scroll raising-lowering means for moving the fixed-scroll in the direction of the Z axis, the apparatus is capable of compensating a load of the fixed-scroll on the orbiting-scroll at an assembling time of a scroll compressor in addition to the XY compensation and revolution compensation.
In a preferable aspect of the present invention, the X-Y optionally movable means comprises a first support plate disposed on a side of the fixed-scroll movable means, a second support plate for supporting the fixed-scroll and an intermediate plate disposed between the first and second support plates, the first support plate is coupled with the intermediate plate using a pair of first leaf springs which are elastically deformable only in either direction of the X axis or the Y axis and arranged in parallel with each other, and the second support plate is coupled with the intermediate plate using a pair of second leaf springs which are elastically deformable only in other direction of the X axis or the Y axis and arranged in parallel with each other.
The apparatus having this configuration is capable of optionally moving the fixed-scroll in the directions' of the X axis and the Y axis while restricting the fixed-scroll to revolve in the θ direction, and pushing back the fixed-scroll to an initial condition even when the fixed-scroll is moved.
In another aspect of the present invention, the apparatus may have a configuration wherein the X-Y optionally movable means comprises the first support plate disposed on the side of the fixed-scroll movable means, the second support plate for supporting the fixed-scroll and the intermediate plate disposed between the first and second support plates, the first support plate is coupled with the intermediate plate using a first linear guider which can slide in the direction of either one of the X axis and Y axis, and the second support plate is coupled with the intermediate plate using a second linear guider which can slide only in the direction of the other of the X axis and the Y axis. As a representative example of the linear guider, there can be mentioned a combination of a key groove and a guide rail which engages with the key groove.
As detecting means for detecting a displacement of the fixed-scroll, there are various kinds of sensors such as contact type, contactless type or the like, and it is preferable in particular that the displacement detecting means consists of the contactless type displacement sensor. A distance sensor using a laser beam can be mentioned as the contactless type displacement sensor.
The distance sensor is capable of accurately measuring a displacement of the fixed-scroll without applying an external force to the fixed-scroll. The displacement detecting means may be a strain sensor attached to each leaf spring described above.
Then, a second invention in the present invention provides a method for aligning a scroll compressor comprising a fixed-scroll and an orbiting-scroll which are composed of erect spiral scrolled-wraps formed on base plates respectively and internally form a driving chamber by bringing the scrolled-wraps with each other, and a main frame having a driving shaft for the orbiting-scroll: the orbiting-scroll being accommodated in the main frame so as to be capable of performing an orbital movement, characterized in that a side of the main frame is set in a condition in which the main frame is rotatable only in a θ direction around a Z axis while being restricted to rotate in directions of an X axis and a Y axis, and a side of the fixed-scroll is set in a condition where the fixed-scroll is optionally rotatable in the directions of the X axis and the Y axis while being restricted to rotate in the θ direction around the Z axis first for aligning for the revolution compensation in alignment for aligning the fixed-scroll and the orbiting-scroll relative to each other in a revolving direction (a revolution compensation), that the main frame is rotated in the θ direction while revolving the orbiting-scroll by way of the driving shaft and that a rotating angle of the main frame in the θ direction is adjusted so as to minimize a moving displacement of the fixed-scroll at that time.
In order to determine a compensation position at this revolution compensation time, when a rotating angle which minimizes a moving displacement amount of the fixed-scroll at a rotation time of the main frame in a positive direction is denoted by θ1 and a rotating angle which minimizes a moving displacement of the fixed-scroll at a rotation time in a negative direction is denoted by θ2 by setting a rotating angle of the main frame at (θ1+θ2)/2, it is possible to determine a rotating position of the fixed-scroll relative to that of the orbiting-scroll at which a highest compression efficiency is obtained.
As another method, it is possible to denote an initial displacement of the fixed-scroll caused by revolving the orbiting-scroll by W, denote a radius of a basic circle of the orbiting-scroll by a, calculate a revolution compensation angle θb by an equation
[{
W/
2
a}/π]×
180°
and adjust a rotating angle of the main frame in the θ direction to the revolution compensation angle θ.
After having adjusted the rotating angle of the main frame in the θ direction (revolution compensation), it is possible to obtain maximum displacements (wrap clearances) of the fixed scroll in the directions of the X axis and the Y axis respectively at the time when the fixed-scroll is pushed back by the orbiting-scroll by moving the fixed-scroll to the directions of the X axis and the Y axis, and it is also possible to execute the XY compensation in X and Y directions in addition to the revolution compensation by moving the fixed-scroll to an intermediate position between the maximum displacements.
In addition to the revolution compensation and the XY compensation, an error can be prevented from being involved at an assembling stage of the scroll compressor by moving the fixed-scroll in the direction of the Z axis and further adjusting a position of the fixed-scroll in the direction of the Z axis so as to make a load of the fixed-scroll on the orbiting-scroll to be substantially zero.
BRIEF DESCRIPTION OF DRAWINGS
FIG. 1
is a front view showing an embodiment of an apparatus for aligning a scroll compressor according to the present invention;
FIG. 2
is a perspective view showing X-Y optionally movable means applied to the above described embodiment;
FIG. 3
is a perspective view exemplifying a modification of the X-Y optionally movable means;
FIG. 4
is a schematic diagram descriptive of a wrap clearance between a fixed-scroll and an orbiting-scroll;
FIG. 5
is a schematic diagram showing an optimum relative angle of the fixed-scroll relative to the orbiting-scroll;
FIGS. 6A and 6B
are schematic diagrams descriptive of a reason for a necessity of a revolution compensation;
FIG. 7
is a schematic diagram showing a condition where the orbiting-scroll is revolved in the θ direction at a revolution compensation time;
FIG. 8
is a schematic diagram descriptive of the optimum relative angle;
FIGS. 9A and 9B
are schematic diagrams descriptive of a relative relation between a driving shaft and an orbiting shaft of the orbiting-scroll;
FIGS. 10A and 10B
are schematic diagrams showing a condition where the fixed-scroll is moved in a −Δ direction to determine the wrap clearances in the directions of an X axis and a Y axis;
FIGS. 11A and 11B
are schematic diagrams showing a condition where the fixed-scroll is moved in a +Δ direction in the directions of the X axis and the Y axis from the condition shown in FIG.
10
A and
FIG. 10B
; and
FIG. 12
is a schematic diagram descriptive of wrap clearance positions in the directions of the X and Y axes.
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
Now, an embodiment of the present invention will be described with reference to the accompanying drawings. In the present invention, an axial center of a driving shaft of an orbiting-scroll is taken as an origin of an XYZ coordinate system, an axial direction of the driving shaft is taken as a Z axis, XY is taken as an optional orthogonal coordinate system perpendicular to the Z axis, and a rotating direction around the Z axis is taken as θ.
As shown in
FIG. 1
, an aligning apparatus
1
according to the present invention comprises a base stand
11
which consists of a solid plate body made of a metal or the like and an L-shaped support frame
12
which is erected perpendicularly from the base stand
11
. Disposed on a portion protruding from an upper section of the inverted-L shaped frame
12
is fixed-scroll movable means
2
which supports a fixed-scroll
31
of a scroll compressor
3
so as to be movable in directions of the X axis and the Y axis.
Disposed on an intermediate stage
13
of the support frame
12
is orbiting-scroll revolution compensation means
4
which supports a side of a main frame
33
of the scroll compressor
3
so as to be rotatable in the θ direction. Furthermore, disposed on the base stand
11
is a motor
6
which is to be coupled selectively with a driving shaft
5
of an orbiting-scroll
32
by way of a chuck
61
.
Disposed on a side wall surface of the support frame
12
is calculating means
8
which measures, calculates and outputs detection data sent from each detecting means. An operation panel or the like (not shown) is assembled in the calculating means
8
so that a precision, an aligning time and the like can be controlled by optionally inputting setting values and the like.
In this embodiment, the fixed-scroll movable means
2
comprises, Z axis movable means
21
, X-Y movable means
22
and X-Y optionally movable means
23
in order from upside, and a fixed section
24
of a fixed-scroll
31
is disposed on a side of a lower end of the X-Y optionally movable means
23
.
In the fixed-scroll movable means
2
, the θ direction around the Z axis is restricted, and the fixed-scroll
31
can be optionally moved in directions of an X axis, a Y axis and the θ direction around the z axis, and is capable of moving the fixed-scroll optionally in directions of an X axis, a Y axis and the Z axis.
The Z axis movable means
21
is, so called, raising-lowering means for moving the fixed-scroll
31
in an up-down direction and load detecting means such as a load cell (not shown) is disposed inside or outside the Z axis movable means
21
. This Z axis movable means
21
is connected to the calculating means
8
by way of a signal line
81
and driven by a command from the calculating means
8
.
The X-Y movable means
22
is movable means which is restricted to rotate in the θ direction around the Z axis, and moves the fixed-scroll
31
only in the directions of the X and Y axes. A driving mechanism (not shown) is built in the X-Y movable means
22
and driven with a control signal provided from the calculating means
8
by way of a signal line
82
.
As shown in
FIG. 2
, the X-Y optionally movable means
23
comprises a first support plate
231
, a second support plate (fixed member)
24
for supporting the fixed-scroll
31
, and an intermediate plate
233
disposed between the first support plate
231
and the second support plate
24
which are disposed on a side of the fixed-scroll movable means
2
.
The first support plate
231
is coupled with the intermediate plate
233
using a pair of first leaf springs
232
and
232
which are elastically deformable only in the direction of the X axis and disposed in parallel with each other, and the intermediate plate
233
is coupled with the second support plate
24
using a pair of second leaf springs
234
and
234
which are elastically deformable only in the direction of the Y axis and disposed in parallel with each other.
As a modification example of the X-Y optionally movable means
23
, linear guiders which can slide in the directions of the X axis and the Y axis may be disposed as shown in
FIG. 3
for coupling the first support plate
231
with the intermediate plate
233
and coupling the intermediate plate
233
with the second support plate
24
.
In other words, the first support plate
231
is coupled with the intermediate plate
233
by forming a key groove
236
on a side of the first support plate
231
and forming a guide rail
237
matched in a form with the key groove
236
on a side of the intermediate plate
233
.
Similarly, the intermediate plate
233
may be coupled with the second support plate
24
by forming a key
238
on a side of a bottom surface of the intermediate plate
233
and forming a guide rail
239
matched in a form with the key
238
on a side of the second support plate
24
.
Though only one shown in
FIG. 1
, displacement sensors
7
for measuring displacements of the fixed section (second support plate)
24
are disposed on both side surfaces of the fixed section
24
in the X and Y directions respectively. The displacement sensors
7
are connected to the calculating means
8
by way of a signal line
83
for outputting detection data obtained with the displacement sensors
7
to the calculating means
8
.
It is preferable that the displacement sensor
7
is a contactless type sensor and there can be mentioned for example, a distance sensor which measures a distance to the fixed section
24
with a laser.
Usable as other detecting means are strain sensors
235
which are attached to side surfaces of the leaf springs
232
and
234
of the X-Y optionally movable means
23
such as those described with reference to
FIG. 2
for measuring strain applied to the leaf springs
232
and
234
, and this aspect is also included within a scope of the present invention.
The scroll compressor
3
comprises the fixed-scroll
31
and the orbiting-scroll
32
having scrolled-wraps in mesh with each other, and the orbiting-scroll
32
is held in the main frame
33
by way of a rotation-preventive oldham coupling (not shown). A driving shaft
5
runs through the main frame
33
and is held therein for coupling with the orbiting-scroll
32
. A crankshaft
51
which causes an orbital motion of the orbiting-scroll
32
is disposed at an end of the driving shaft
5
.
The orbiting-scroll revolution compensation means
4
comprises a main frame holder
42
for holding the main frame
33
and θ rotation means
41
which is capable of rotating the main frame holder
42
in the θ direction around the Z axis.
The orbiting-scroll revolution compensation means
4
is restricted to move in the directions of the X axis and the Y axis, and capable of rotating in the θ direction. θ rotating means
41
is connected to the calculating means
8
by way of a signal line
84
and driven with a command sent from the calculating means
8
.
When a distance between fixed scrolled-wraps
311
of the fixed-scroll
31
which are adjacent to each other is denoted by Lf, and an orbital moving distance of an orbiting scrolled-warp
321
of the orbiting-scroll
32
is denoted by Lo as shown in
FIG. 4
, a value Lc expressed as Lf−Lo=Lc is a wrap clearance, and aligning apparatus according to the present invention aligns the fixed-scroll
31
and the orbiting-scroll
32
so that the wrap clearance Lc is appropriate.
Alignment is performed at two divided steps for the revolution compensation and the XY compensation. First, the revolution compensation is performed for compensating an angle of fixed-scroll
31
relative to the orbiting-scroll
32
. In a most preferable condition, the fixed-scroll
31
has an angle of 180° relative to the orbiting-scroll
32
as shown in FIG.
5
.
When a relative angle between the scrolls
31
and
32
is deviated from 180° as shown in
FIG. 6A
, however, the scrolls
31
and
32
interfere with each other as shown in
FIG. 6B
as the orbiting-scroll orbitally moves, thereby rotating a center of the fixed-scroll
31
.
In a condition where the X-Y movable means
22
is turned off and the fixed-scroll
31
is free to move in the directions of the X axis and the Y axis by the X-Y optionally movable means
23
, displacements X1 and Y1 of the fixed-scroll
31
in the directions of the X axis and the Y axis respectively are measured while orbitally revolving the orbiting-scroll
32
by the motor
6
. Initial displacements at this time are denoted by X1 and Y1.
Then, a side of the main frame
33
is rotated θ° in the + direction as shown in
FIG. 7
by the θ° rotating means
41
of the orbiting-scroll revolution compensation means
4
, thereby determining a rotating angle θ1 which minimizes the displacements of the fixed-scroll
31
in the directions of the X axis and the Y axis.
Then, the side of the main frame
33
is rotated θ° in the − direction from the position rotated θ° in the + direction, thereby determining a rotating angle θ2 which minimizes displacements of the fixed-scroll
31
in the directions of the X axis and the Y axis at this time.
FIG. 8
is a graph showing a correlation between a rotating angle θ of the main frame
33
and a displacement of the fixed-scroll
31
which are obtained at the time of this revolution compensation. The above described rotating angles θ1 and θ2 are outermost points of a region within which the wraps do not interfere with each other in the X and Y directions, and an intermediate value (θ1+θ2)/2=θc is therefore an optimum revolution compensation angle.
This series of calculating processings are performed by the calculating means
8
and the θ revolving means
41
is controlled to a θc revolving position by the calculating means
8
, thereby terminating a relative revolution compensating work between the fixed-scroll
31
and the orbiting-scroll
32
.
In addition, it is possible as another revolution compensation method to determine a revolution compensation angle θb from an initial displacement W of the fixed-scroll
31
per revolution of the orbiting-scroll
32
and a basic circle radius a of the orbiting-scroll
32
.
That is, the revolution compensation angle θb can be determined by an equation [{W/2a}/π]×180° and a moving displacement of the fixed-scroll can be minimized by adjusting a revolving angle of the main frame
33
to this revolution compensation angle θb.
Then, a warp clearance Lc between the fixed-scroll wrap
311
and the orbiting-scroll wrap
321
is determined, and the fixed-scroll
31
is moved to an intermediate point of the wrap clearance Lc for distributing the warp clearance Lc evenly on left and right sides of wraps as the XY compensation.
An orbiting shaft
51
which causes an orbital motion of the orbiting-scroll
32
is disposed so as to be eccentric for a distance Δr from an axial center
5
a
of the driving shaft
5
as shown in FIG.
9
A. Accordingly, the orbiting shaft
51
revolves around the axial center
5
a
of the driving shaft
5
while revolving the orbiting-scroll
32
as shown in FIG.
9
B.
In determining the wrap clearance Lc, the calculating means
8
detects whether the orbiting shaft
51
is located on a positive or negative side on an X-Y coordinate using as an origin the axial center
5
a
of the driving shaft
5
.
Describing a case where the wrap clearance Lc in the direction of the X axis is to be determined, the X-Y movable means
22
is first moved for −ΔX so that the fixed-scroll
31
follows the orbiting-scroll
32
located on a −X side by way of the X-Y optionally movable means
23
when the orbiting shaft
51
is moved on the −X side as seen from the axial center
5
a
of the driving shaft
5
as shown in FIG.
10
A.
In addition, a moving distance ΔX of the X-Y movable means
22
is assumed to have a value larger than the wrap clearance Lc. A motion of the X-Y movable means
22
toward the −X side is allowed by the X-Y optionally movable means
23
.
When the orbiting shaft
51
moves to the +X side as seen from the axial center
5
a
of the driving shaft
5
as shown in
FIG. 10B
, the fixed-scroll wrap
311
comes into contact with the orbiting-scroll wrap
321
, whereby the fixed-scroll
31
is pushed back on the +X side by the orbiting-scroll
32
. A displacement on the +X side is read by the displacement sensor
7
as a maximum displacement X1.
When the orbiting shaft
51
is moved on the +X side as seen from the axial center
5
a
of the driving shaft
5
as shown in
FIG. 11A
, the X-Y movable means
22
is moved for +ΔX so that the fixed-scroll
31
follows the orbiting-scroll
32
located on the +X side by way of the X-Y optionally movable means
23
.
When the orbiting shaft
51
is moved on the −X side as seen from the axial center
5
a
of the driving shaft
5
thereafter as shown in
FIG. 11B
, the fixed-scroll wrap
311
comes into contact with the orbiting-scroll wrap
321
, whereby the fixed-scroll
31
is pushed back on the −X side by the orbiting-scroll
32
. A displacement on the −X side is read by the displacement sensor
7
as a maximum displacement X.
FIG. 12
is a graph showing maximum displacements of the fixed-scroll
31
in the + and − directions taking the direction of the X axis as an abscissa. A distance between X1 and X2 is the wrap clearance Lc on this graph, and the wrap clearance Lc can be distributed evenly between left and right sides of the wraps by positioning the fixed-scroll
31
at an intermediate value (X1+X2)/2=Xc of the wrap clearance Lc. In the direction of the Y axis also, the XY compensation is completed by performing similar operations.
The present invention has been detailedly described with reference to a specific aspect, but a scope of the present invention described as claims is to include modifications, alterations and equivalent techniques which can easily be made by those skilled in the art who have understood contents of the foregoing description.
As described above, the present invention makes it possible to perform alignment of a scroll compressor in a short time and with a high precision including positioning of a fixed-scroll and an orbiting-scroll relative to each other in a revolving direction.
Claims
- 1. An apparatus for aligning a scroll compressor, including: a fixed-scroll and an orbiting-scroll composed of erect spiral scrolled-wraps formed on base plates respectively and internally forming a driving chamber by bringing the scrolled-wraps in mesh with each other; and a main frame having a driving shaft of said orbiting-scroll, said orbiting-scroll being accommodated in said main frame so as to be capable of performing an orbital motion by way of an oldham coupling,wherein said apparatus comprises: Y X-Y optionally movable means which is restricted to rotate in a θ direction around a Z axis, and supports said fixed-scroll so as to be optionally movable in directions of an X axis and a Y axis; fixed-scroll movable means for moving said fixed-scroll at least in the directions of the X axis and the Y axis by way of said X-Y optionally movable means; orbiting-scroll revolution compensation means which is restricted to move in the directions of the X axis and the Y axis, and supports said orbiting-scroll so as to be revolvable in the θ direction around the Z axis by way of said main frame; orbiting-scroll driving means which is coupled with said driving shaft and drives said orbiting-scroll; fixed-scroll displacement detecting means for detecting moving displacements of said fixed-scroll in the directions of the X axis and the Y axis caused due to the orbital motion of said orbiting-scroll; and control means for performing predetermined calculations on the basis of a detection signal from said fixed-scroll displacement detecting means, thereby controlling said orbiting-scroll revolution compensation means and said fixed-scroll movable means, and said control means controls said orbiting-scroll revolution compensation means so as to minimize a moving displacement of said fixed-scroll with a detection signal obtained from said displacement detecting means when said orbiting-scroll is revolved in the θ direction by said orbiting-scroll revolution compensation means; moves said fixed-scroll in the directions of the X axis and the Y axis respectively by said fixed-scroll movable means by way of said X-Y optionally movable means; determines an intermediate value of a wrap clearance with a detection signal obtained from said displacement detecting means when said fixed-scroll is pushed back by said orbiting-scroll; and compensates a position of said fixed-scroll in a condition where said orbiting-scroll is subjected to a continuous orbital motion by said orbiting-scroll driving means.
- 2. The apparatus for aligning a scroll compressor according to claim 1, further comprising fixed-scroll raising-lowering means for moving said fixed-scroll in a direction of the Z axis.
- 3. The apparatus for aligning a scroll compressor according to claim 1, wherein said X-Y optionally movable means comprises a first support plate disposed on a side of said fixed-scroll movable means, a second support plate for supporting said fixed-scroll and an intermediate plate disposed between the first support plate and the second support plate, said first support plate is coupled with said support intermediate plate using a pair of first leaf springs which are elastically deformable only in either direction of the X axis or the Y axis and arranged in parallel with each other, and said second support plate is coupled with said intermediate plate using a pair of second leaf springs which are elastically deformable only in the other direction of the X axis or the Y axis and arranged in parallel with each other.
- 4. The apparatus for aligning a scroll compressor according to claim 1, wherein said X-Y optionally movable means comprises a first support plate disposed on a side of said fixed-scroll movable means, a second support plate for supporting said fixed-scroll and an intermediate plate disposed between the first support plate and the second support plates, said first support plate is coupled with said intermediate plate using a first linear guider which can slide only in either direction of the X axis or the Y axis, and said second support plate is coupled with said intermediate plate using a second linear guider which can slide only in the other direction of the X axis or the Y axis.
- 5. The apparatus for aligning a scroll compressor according to claim 4, wherein each of said first and second linear guiders includes a key groove and a guide rail engaging with said key groove.
- 6. The apparatus for aligning a scroll compressor according to any one of claim 1, wherein said displacement detecting means is a contactless type displacement sensor.
- 7. The apparatus for aligning a scroll compressor according to claim 6, wherein said contactless type displacement sensor is a distance sensor using a laser beam.
- 8. The apparatus for aligning a scroll compressor according to claim 3, wherein said displacement detecting means is a strain sensor attached to each of said leaf springs.
Priority Claims (1)
Number |
Date |
Country |
Kind |
2000-255366 |
Aug 2000 |
JP |
|
US Referenced Citations (7)