This invention relates to farm equipment, and in particular to an improved apparatus for applying liquids or liquid-solid dispersions, such as liquid manure, to soil.
Liquid manure is a valuable source of nutrients for agricultural crops. Other nutrient streams, typically liquid or liquid-solid dispersions, may include effluent from food processing plants, municipal bio-solids from sewage treatment plants, or commercially-available liquid fertilizers.
In the case of prior art implements and methods for applying such liquid-solid dispersions to tracts of land, a dragline system is typically used to provide the liquid-solid slurry to the implement for subsequent delivery to the soil. In this regard, a slurry in the form of a liquid-solid dispersion is pumped from a lagoon or storage tank to the field by a piping system, where it is delivered to an application implement via a flexible dragline. In the field the flexible dragline is coupled to the application implement, and the implement while coupled to the flexible dragline is pulled across the field by a tractor, typically in a serpentine fashion, and the dragline supplies the liquid-solid dispersion to the implement for delivery to the soil.
The implement may spread the slurry in a broadcast manner on the surface of the soil, or more preferably apply the slurry in along the cultivation path of the implement or rows of live crop. Alternatively the implement may blend or bury the slurry in furrows or mix it with the soil during aeration or tillage of the soil.
The tractor, which tows the application implement, due to flexibility of the dragline, can follow a serpentine path in the field to give uniform coverage of the land while being operatively connected to the flexible dragline.
Typically, with respect to prior art devices which are used in this manner and which have capability of being operatively coupled to a flexible dragline, a swing pipe (invariably a horizontal conduit extending rearwardly of the towed implement) is provided on the towed implement which assists when the tractor reverses direction at the end of a field being fertilized. One end of such swing pipe pivotally is connected to the implement; the other connects to the dragline, which is in turn operatively connected to the liquid-solid dispersion distribution system. The swing pipe, by being pivotable, better transmits the forces required to pull the dragline in a tensile manner to the dragline. The function of the swing pipe is further to conduct the slurry to the implement for delivery to the soil, and further to provide clearance with the structure of the implement when the tractor makes turns in the field during its following of a serpentine path in the field.
A number of soil tillage or soil aeration devices of the above type towed by a tractor are currently commercially available. Such devices, in addition to applying liquid-solid dispersions to the soil, may further till or aerated the soil at the same time as a liquid or liquid-solid dispersion, such as liquid fertilizer or liquid manure, is applied to the soil.
One such prior art apparatus is a soil tillage and liquid manure applicator 8 of the type shown in
Disadvantageously, however, with apparatus 8 of the prior art, pivoting of vertical manifold 26 during pivotable movement of swing pipe 8 causes wear and friction in the many flexible supply tubes 36, resulting in necessary and frequent replacement thereof. As typically many individual supply tubes 36 are incorporated in such prior art apparatus 8 shown in
Another prior art soil aerating and manure applicator apparatus is the prior art apparatus 9 shown in
As shown in
Swing pipe 50 is coupled to and in fluid communication with a flexible conduit member 54 at one end of conduit member 54. The opposite end of flexible conduit member 54 is in fluid communication with manifold 26, which serves to distribute the supply of liquid manure to various points along frame 13 via numerous supply tubes 36 extending therefrom. Such supply tubes 36 further extend in proximity to tines 16 on gangs of tined rollers 14, to allow liquid manure to be mixed in with soil during the passage of the gangs of tined rollers 14 over the soil.
Disadvantageously with the prior art apparatus 9 of
Accordingly, a real need exists for an improved apparatus capable of applying liquid-solid dispersions to soil, having a horizontal supply conduit which pivots in at least the horizontal plane, and preferably also in the vertical plane, yet be durable and require little or more simplified maintenance.
The present invention thus relates to an improved apparatus adapted for providing liquids or liquid solid dispersions, typically a liquid manure dispersion that is supplied to the apparatus via a flexible supply hose, to soil.
One of the major improvements in the apparatus of the present invention relates to providing means of permitting coupling of a conduit on the apparatus to the flexible supply hose which allows pivotable movement of the point of connection to such flexible supply hose, thereby allowing more direct transmittal of tensile pulling forces to the flexible supply hose and thus reducing the incidence of non-axial applied forces to such supply hose which may otherwise cause or contribute to kinking of such supply hose, while at the same time ensuring a reliable and durable fluid connection of the flexible supply hose to the apparatus and ultimate trouble-free supply of the liquid dispersion to the soil.
Accordingly, in a broad aspect thereof, the present invention provides for an apparatus for application of liquid and liquid solid solutions to soil, comprising a boom member which is pivotably coupled to a frame, and which supports and which is secured to a portion of a fluid conduit. A further portion of the fluid conduit is flexible and bendable to allow the boom member to which the fluid conduit is fixedly attached for a portion of its length to pivot about its point of pivotable coupling to the frame. A distal end of the conduit is adapted to be attached to a flexible supply hose, which does not form a part of the invention, which supply hose supplies liquid and liquid-solid dispersions to the apparatus.
As a result of possessing a flexible coupling and a further flexible conduit portion, the apparatus, when connected to the flexible supply hose, may more directly transmit axial pulling force to the flexible supply hose via the boom member, due to the boom member being able to pivot and more direct transfer of axial pulling forces to the flexible supply hose and thereby reduce the tendency of the flexible supply hose to kink and thereby restrict or block the supply of liquid or liquid solid dispersions to the apparatus.
Thus, in a broad aspect of the present invention, the improved apparatus of the present invention for applying a liquid or a liquid-solid dispersion to soil comprises:
Advantageously, using such configuration there is no necessity that the manifold for distribution of the liquid slurry to the soil be pivotable, nor that the accompanying individual distribution hoses which supply the liquid dispersion to the soil be required to be flexible in either the vertical or horizontal planes
Likewise, the problems of the prior art apparatus which required twisting (torsion) of a flexible conduit in order to permit movement of the flexible supply hose when coupled to the apparatus , and the resultant frequent kinking of such flexible conduit due to such torsion, is thereby advantageously avoided with the design of the present invention.
In a preferred embodiment of the apparatus of the present invention the means for pivotably coupling the boom member at its proximal end to the frame means further comprises means to permit pivotable movement of said boom member in a vertical plane. Such means to permit pivotable movement of the boom in the vertical plane may comprise a universal joint to permit pivotable movement in both a vertical plane and in a horizontal plane, or similar joint means permitting a range of pivotal motion of the boom member in both a vertical plane and in a horizontal plane. Such means may alternatively comprise a pair of pivotable joint connections of the boom member to the frame, a first pivotable connection permitting pivotable movement in a vertical plane, and a second pivotable connection permitting pivotable movement in a horizontal plane.
In a further refinement of the apparatus of the present invention, means is further incorporated into the pivotable connection of the boom member to the frame which serves to limit the degree of pivotal movement in the horizontal and/or vertical plane. In a preferred embodiment such means for limiting the degree of pivotable movement comprises a pin member.
In yet a further refinement of the apparatus of the present invention, a hydraulic cylinder may be mounted at one end thereof to the frame means at another end thereof to said boom member, adapted upon actuation to cause pivotable rotation of said boom member in said vertical plane about said means to permit pivotable movement so as to thereby cause said boom member to pivot in said vertical plane and thereby raise said distal end of said boom member.
Further advantages and permutations will appear from the following detailed description of various non-limiting embodiments of the invention, taken together with the accompanying drawings, in which:
In all figures, for consistency, identical components are identified with identical reference numerals.
Apparatus 10 of the present invention comprises a frame 13, adapted to support gangs 14 of tines 16, such tines individually penetrating the soil when apparatus 10 is towed over the soil, for aeration of the soil during application of liquid or liquid-solid dispersions, fertilizers, or slurries to the soil.
Such liquids or liquid-solid dispersions are supplied under pressure to apparatus 10 via a flexible supply hose 20, which is removably fluidly coupled to apparatus 10 via a flange 21 or other commonly-employed fluid coupling, as shown in
Supported on frame 13 of apparatus 10 is manifold 76, to which are attached a plurality of individual supply tubes 36 which supply liquid solid dispersions from manifold 76 to the soil proximate individual tines 16 on gangs of rollers 14, to thereby ensure the liquid solid dispersions are able to penetrate and be absorbed by the soil.
As seen in
For reasons more fully elaborated on below, an elongate boom member 17, having a distal end 27 and a proximal end 28, is provided. Boom member 17 is pivotably coupled, at its distal end 28, to an elongate member 19 [which forms part of frame 13 of apparatus 10] by pivotable coupling 57. The manner of pivotable coupling and operation of pivotable coupling 57 is further described, below.
Conduit means 37 is further provided, for conveying liquid or solid-liquid dispersions from flexible supply hose 20 to manifold 76. Conduit means 37 is comprised of an intermediate flexible portion 39, a rigid distal end 33 adapted for releasable coupling to flexible supply hose 20 via flange 21, and a rigid proximal end 40. Proximal end 40 of conduit 37 is adapted for fluid communication with manifold 76, as shown in
Rigid distal end 33 of conduit means 37 is further rigidly secured to, and adapted to be supported by, distal end 27 of boom member 17.
As best seen from
In the embodiment of the pivotable coupling 57 shown in
Advantageously, with such structural configuration, no tensile loads are applied to flexible intermediate portion 39 of conduit means 37 during pulling of flexible supply hose 20. Rather, all such tensile loads on said flexible supply hose 20 are provided via elongate frame member 19, pivotable coupling 57, and boom member 17.
Also advantageously, although flexible intermediate member 39 due to it being able to bend permits pivotable movement of the distal end 33 of conduit means 37 in a horizontal plane, no twisting or torsion results to intermediate member 39, and thus kinking, blockage, or unacceptable wear of intermediate flexible portion 39 is avoided.
In another variation of the pivotable coupling 57 employed in the present invention, as may be seen from
As seen in
The purpose of such hydraulic cylinder 100 is two-fold.
Firstly, such hydraulic cylinder 100 serves to raise and lower as desired distal end 33 of conduit means 37 to facilitate connection and de-coupling of supply hose 20. In such manner the operator of the apparatus 11, if a kink is seen to develop or have occurred in the flexible supply hose 20 during for example turning of the apparatus 11 in the field, to raise or lower the distal end of conduit 33 to better or more directly apply tensile loads to supply hose 20 and thereby reduce or avoid the incidence of kinking. Advantageously, such configuration permits the operator of the apparatus 11 and the towing tractor (not shown) to make such adjustments from the cab of the tractor by operation of the tractor hydraulics in the cab of the tractor without having to stop the tractor, disembark from the cab, and physically man-handly the distal end 33 of conduit means 37 to attempt to more directly align the distal end 33 of conduit means 37 with flexible supply hose 20 to thereby avoid kinking of the latter.
Secondly, hydraulic cylinder 100 serves to limit the amount of angular pivoting (ie vertical movement) of distal end 33 of conduit means 37 below the horizontal, thereby preventing distal end 33 (and attached flexible supply hose 20) from becoming substantially vertical and thereby subjugating supply hose 20 (which typically lying on the field and thus horizontal) to a substantially right-angle bend and thus a potential kink in supply hose 20.
In the embodiment shown in
In a preferred embodiment as shown in
Although the disclosure described and illustrates preferred embodiments of the invention, it is to be understood that the invention is not limited to these particular embodiments. Many variations and modifications will now occur to those skilled in the art. For definition of the invention, reference is to be made to the appended claims.
Number | Name | Date | Kind |
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20020148396 | Allan et al. | Oct 2002 | A1 |
Number | Date | Country | |
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20070234941 A1 | Oct 2007 | US |