The present invention relates generally to railroad track maintenance and construction, and more particularly, to an apparatus for applying rail clips onto rail ties, preferably concrete rail ties.
While long accepted in Europe, the use of concrete rail ties to replace wooden ties is becoming more popular in North America. One common installation technique used with concrete ties includes providing the ties with embedded threaded inserts for receiving rail clips and fasteners. The tie, clips and fasteners are provided in an assembled condition. Well-known assemblies of this type are manufactured by Vossloh AG (www.vossloh.com). After placing the rail on the concrete ties, the fasteners are loosened and the rail clips are placed over the rail in a gripping position. The fastener is then tightened until the rail clip and the rail are secured to the concrete tie.
The process of manually installing and removing clips and fasteners to secure rails to ties is tedious and time consuming. These issues led to the development of devices that automatically perform the application of such rail clips. Thus, one design criteria of such an apparatus is to rapidly apply preassembled rail clips. Conventional automated devices require the operator to walk behind the unit.
The present apparatus for applying rail clips onto concrete rail ties features a biasing device urging a paddle towards and engaging the rail tie when a fastener driver reciprocates vertically relative to the rail tie. This engagement reduces the likelihood of the rail clip becoming misaligned and facilitates application of the rail clips. During clip application, the paddle automatically pushes the clip into position prior to the fastener being tightened.
In an alternate embodiment, the apparatus further includes a retention bracket configured to move between a retracted position and a clip engaging position determined by the position of the paddle. The retention bracket includes a track for slidingly engaging a strip on a cylinder mounting bracket mounted to the paddle.
Another feature includes an operator workstation located on a frame of the apparatus, thus providing a convenient location for the operator to operate and monitor the apparatus.
More specifically, an apparatus for applying rail clips to secure a rail onto a rail includes a frame, an operator workstation disposed on the frame, at least one workhead assembly constructed and arranged to move relative to the frame, at least one fastener assembly disposed on the workhead assembly, and at least one paddle assembly disposed o the workhead assembly for working in conjunction with the fastener assembly to push a clip in position for holding the rail to the tie.
In an alternate embodiment, an apparatus for applying or removing rail clips onto rail ties includes a frame, at least one workhead assembly constructed and arranged to move relative to the frame, at least one fastener assembly disposed on the workhead assembly, and at least one paddle assembly disposed on the workhead assembly, and at least one paddle included on the paddle assembly and being biased towards the rail tie.
In yet another alternate embodiment, an apparatus for applying or removing rail clips to secure a rail onto a rail tie includes a frame, an operator workstation disposed on the frame, and at least one workhead assembly constructed and arranged to move relative to the frame, at least one fastener assembly disposed on the workhead assembly. At least one paddle mechanism includes a paddle, disposed on the workhead assembly for working in conjunction with the fastener assembly to push a clip in position for holding the rail to the tie, and a retention bracket associated with the paddle mechanism and configured for moving between a retracted position and a clip engaging position determined by a position of the paddle.
In still another alternate embodiment, a paddle mechanism is provided for use with an apparatus for applying or removing rail clips to secure a rail onto a rail tie including a frame, an operator workstation disposed on the frame, at least one workhead assembly constructed and arranged to move relative to the frame, at least one fastener assembly disposed on the workhead assembly, a cylinder mounting bracket disposed on the fastener assembly, at least one fin disposed on the cylinder mounting bracket and having at least one oval-shaped opening for engagement with a pivot pin, and a latch cylinder affixed to the fin the paddle mechanism includes a paddle bracket having a housing and a pair of spaced ears defining a slot therebetween, each ear being wedge-shaped and having a transverse bore constructed and arranged for accommodating the pivot pin and the latch cylinder being accommodated in the slot, the bores of adjacent ears being in registry with each other. A paddle is secured to a lower end of the bracket and includes a first, horizontal panel and a second, vertical panel joined together along a common edge to form a general right angle.
In a further alternative embodiment, a retention bracket is provided for use with an apparatus for applying or removing rail clips to secure a rail onto a rail tie including a frame, an operator workstation disposed on the frame, at least one workhead assembly constructed and arranged to move relative to the frame, at least one fastener assembly disposed on the workhead assembly, at least one paddle assembly disposed on the workhead assembly for working in conjunction with the fastener assembly to push a clip in position for holding the rail to the tie, a cylinder mounting bracket forming a common mount of the paddle assembly and the fastener assembly, at least one fin disposed on the cylinder mounting bracket having a protruding strip generally parallel to the rail tie and having at least one oval-shaped opening for engagement with a pivot pin. The retention bracket includes at least one sliding portion having a track constructed and arranged to slidingly engaging the strip, and a depending guide portion having a laterally facing guide opening at a first end of the sliding portion for accommodating the pivot pin when the sliding portion engages the strip.
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The railway maintenance apparatus 10 includes a frame 24 having at least one operator workstation 26 allowing an operator 27 to ride on the apparatus as it moves along the track 12, preferably by employing a motor 25. The frame 24 is provided with other components including wheels for propulsion. Such features are well known in the art and are disclosed in U.S. Pat. No. 5,398,616 to Eidemanis et al. which is incorporated by reference. The operator workstation 26 provides an advantage of comfort and convenience for the operator as opposed to, for example, a conventional apparatus requiring the operator to walk behind and control the apparatus while on foot. At least one control mechanism 28 is positioned near the operator workstation 26, providing the individual with controls such as a hydraulic remote control and hand controller 29 for moving the apparatus 10 and for additional rail maintenance functions, which will be described in further detail below.
The apparatus 10 includes at least one workhead carriage 30 which is constructed and arranged to move at least one workhead assembly 32 parallel and transverse to the rails 14. Workhead carriages of this type are well known in the art (see e.g., U.S. Pat. No. 5,465,667 to Hosking et al, which is incorporated by reference). A first cylinder 34 on the workhead carriage 30 facilitates movement of the workheads 32 in a direction parallel to a longitudinal axis of the rails 14. A second cylinder 36 on the workhead carriage 30 facilitates movement of the workheads 32 in a direction perpendicular to the longitudinal axis of the rails 14.
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A position sensor assembly 57 is attached to the guide block 56 for monitoring the position of the fastener assembly 32. A driving cylinder 58 engages the guide block 56 at an upper end, and a cylinder bracket 60 at the opposite end, the cylinder bracket preferably being integrated with the drive bracket 38. Thus, extension or retraction of the driving cylinder 58 selectively positions the drive brackets 38 along the guide shaft 50.
Each fastener assembly 40 includes a motor 62, preferably hydraulic, being attached to a drive housing 64 enclosing a transmission (not shown) and having a tubular cavity 66. The drive housing 64 is further attached to the top end 44 of the drive bracket 38. At a bottom end 68 of the drive bracket 38 is a drive shaft opening 70. A drive shaft 71 is powered by the motor 62 through the drive housing 64, and extends through a drive extension adapter 72 disposed in the drive bracket 38, and finally a bushing 73 (
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Disposed on the cylinder mounting bracket 90 is at least one, but preferably two fins 98. Each fin 98 has a first, generally circular-shaped opening 100 and a second, generally elongate or oval-shaped opening 102. A first pivot pin 104 passes through the circular-shaped opening 100 in the one fin 98, a bore 110 in a cylinder body 106 included on the paddle assembly 42, and finally through the circular-opening 100 in the other fin 98. A second pivot pin 108 passes through the oval-shaped opening 102 in one fin 98 and through a cylindrical-shaped opening 110 in a paddle bracket 112. A paddle 114 is secured to the bracket 112, as by being welded, but other fastening or fabrication techniques are contemplated. The generally planar paddle 114 is constructed and arranged for engaging the clip 18 as will be described in greater detail below. The first pivot pin 104 and the second pivot pin 108 are connected by at least one, but preferably two extension springs 116. Each extension spring 116 connects an end 118 of the first pivot pin 104 to a corresponding end 120 of the second pivot pin 108. Each end of the pivot pins 104, 108 engages each of the respective pairs of openings 100, 102. At least one spring pin 121 is used to retain the pivot pins 104, 108 in the bracket 90.
Connecting the cylinder body 106 on the paddle assembly 42 to the paddle bracket 112 are several parts arranged in linear fashion forming a latch cylinder 122. Included in the latch cylinder 122 is a piston ring 124 mounted on a hydraulic piston 126 and slidably engaging an inner bore (not shown) of the cylinder body 106. A rod wiper 128 is mounted to a lower end of the piston 126, and a hexnut 130 secures a swivel eyelet 132 to a lower end of the piston 126. Pivot pin 108 pivotally holds the eyelet 132 in at least one bores 133 of the paddle housing 112 in a clevis arrangement. A bolt 134 secures the paddle bracket 112 to the cylinder mounting bracket 90 by passing through a throughbore 136 on the paddle bracket and an opening (now shown) on the cylinder mounting bracket 90. A hex nut 138 secures the bolt 134 in place.
Due to the spaced location of the bore 133 from the opening 110, extension or retraction of the piston 126 causes the paddle 114 to pivot relative to the mounting bracket 90 about the axis formed by the bolt 134. This pivoting action causes the paddle 114 to define an arc of motion (arrow “A” in
As previously described, rail clips 18 include fasteners 20, which pass through an opening 22 in the rail clip and into the tie 16 to secure the rail clip and the rail 14 to the tie. Typically, rail clips 18 are shipped and stored attached to the ties 16 with the fasteners 20 tightened. Therefore, the fastener 20 must first be loosened before the rail clip 18 is used to secure the rail 14. Then, once the rail clip 18 is properly aligned over the rail 14 and the tie 16, the fastener is retightened to secure the rail clip and the rail to the tie.
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Once the fastener 20 has been loosened from the rail clip 18 (
The combined use of the fastener assembly 40 and the paddle assembly 40 reduce the likelihood of the fastener 20 and the rail clip 18 becoming misaligned and therefore provide for a more efficient clip application process. Further, the location of the operator workstation 26 on the frame 24 provides a convenient and comfortable location for the operator 27 to facilitate and monitor operation of the present maintenance apparatus.
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The retention bracket 140 is configured to move between a retracted position (
Preferably, the guide opening 152 is generally oval-shaped allowing the guide rod 158 to move within the guide opening as the paddle moves between the rail clip engaging position and the withdrawn position. When the paddle 114 is in the rail clip engaging position, the guide rod 158 is positioned at a lower end of the guide opening 152. As the paddle 114 moves into the withdrawn position, the guide rod 158 moves into an upper end of the guide opening 152 as the paddle pivots about the bolt 134 (
The retention bracket 140 provides several advantages. First, as a rail clip 18 is applied to the rail tie 16 by driving the fastener 20 through the fastener opening 22, the plate 166 on the retention bracket 140 prevents the clip from rotating about the fastener. Further, as the plate 166 becomes worn over time, it can be easily replaced by removing the fastener 168 and replacing the part.
In addition, the retention bracket 140 aids in the removal of the clip 18 and the fastener 20. The removal process is performed by the apparatus 130 by performing the clip-application steps described in detail above in reverse order. The retention bracket 140 however, provides an additional benefit during the removal process. Specifically, as the paddle 114 moves into the withdrawn position (and the retention bracket 140 moves into the clip engaging position), the plate 166 exerts a force on the clip 18 towards the fastener 20. This force results in a slight lifting of the clip 18 which aids in removal of the clip.
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Attached as by welding to the housing 172 is the generally “L”-shaped paddle 114, thereby securing the paddle to a lower end 179 of the bracket. Included on the paddle 114 is a first, horizontal panel 180 and a second, vertical panel 182 joined together along a common edge 184. The vertical panel 182 performs the work of pushing the clip 18 into position. At least one and preferably two triangular gussets 186 support the paddle and connecting the first and second panels 180, 182. As is known in the art, the configuration and placement of the gussets 186 may vary to suit the situation.
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While particular embodiments of the present apparatus for applying and removing rail clips onto rail ties has been described herein, it will be appreciated by those skilled in the art that changes and modifications may be made thereto without departing from the invention in its broader aspects and as set forth in the following claims.