Patent Application
20070188568
The present invention relates to an ink-cartridge attaching and detaching device for sliding an ink cartridge and mounting the ink cartridge on a main body of a recording apparatus, a recording apparatus including the attaching and detaching device, and a liquid ejecting apparatus including the attaching and detaching device.
A liquid ejecting apparatus used herein indicates an apparatus that is not limited to a recording apparatus, such as an ink jet recording apparatus, a copier, and a facsimile machine, that performs recording to a recording medium, such as recording paper, by ejecting ink to the recording medium, from a recording head as a liquid ejecting head, and another example of the liquid ejecting apparatus includes an apparatus that attaching liquid to an ejecting target medium by ejecting liquid for a specific application, instead of ink, to an ejecting target medium corresponding to a recording medium from a liquid ejecting head corresponding to the recording head. Examples of the liquid ejecting head include, in addition to the above-described recording head, a color-material ejecting head used in production of a color filter for a liquid crystal display or other apparatus, an electrode-material (conductive paste) ejecting head used in formation of an electrode for an organic electroluminescent (EL) display, a surface emitting display (FED), or other apparatus, a bioorganic-substance ejecting head used in production of a biochip, and a sample ejecting head as a precision pipette.
An ink jet printer is described below as one example of an ink jet recording apparatus or a liquid ejecting apparatus. For mounting an ink cartridge on an ink jet printer, a relatively great pressing force is required. For this reason, in a known technique, before the ink cartridge is mounted, both sides of the ink cartridge are held by a pair of cartridge holding units provided on the ink jet recording apparatus. The pair of cartridge holding units is then moved in a mounting direction by turning of a lever arm, and the ink cartridge is thus mounted (for example, Patent Document 1).
FIGS. 34(A), 34(B), and 34(C) show an example of a cartridge holding unit 501 in a known ink-cartridge attaching and detaching device 500.
In a state of the cartridge holding unit 501 shown in
At this time, the slider 506 is provided with an engagement portion 504 slidable in a direction perpendicular to the insertion direction and toward the ink-cartridge side. A projection 505 on the engagement portion 504 is guided to a groove 503 of the casing 502. Therefore, when the ink cartridge 510 is pushed in by more than a fixed stroke, the engagement portion 504 is slit with respect to the slider 506 and engages with a depression 511 of the ink cartridge 510. When the ink cartridge 510 is pushed in further, a slider nail portion (not shown) on the slider 506 engages with the casing 502, and the ink cartridge 510 is held by the cartridge holding unit 501. Then, when a lever arm (not shown) is turned, as shown in
The operation during dismounting will now be described below.
When the lever arm is turned in a direction that is opposite to that for mounting, the ink cartridge 510 and the cartridge holding unit 501 integrally move from a state shown in
As described above, the known ink-cartridge attaching and detaching device 500 moves the ink cartridge 510 by using the urging force of the slider spring 508 in the dismounting direction with respect to the cartridge holding unit 501.
[Patent Document 1] Japanese Unexamined Patent Application Publication No. 2005-254794
Unfortunately, during dismounting of the ink cartridge 510, since frictional resistance arises between the ink cartridge 510 and the main body of the recording apparatus, it is necessary to set the urging force of the slider spring 508 so as to be larger than frictional force (frictional resistance) all the time. If the urging force of the projection 505 is increased, there is a possibility that, when a user pushes in the ink cartridge 510 with hand to cause the ink cartridge 510 to be held by the cartridge holding unit 501, the force to be applied by the user will be increased. In addition, the possibility arises that the frictional resistance will be increased by variations in members of the main body of the recording apparatus, deformation of the members caused by temperature and humidity, or deformation of the ink cartridge 510 and the relationship between the magnitude of the urging force of the slider spring 508 as a dismounting spring and the magnitude of the frictional force will vary. In such a case, the possibility arises that the urging force of the dismounting spring (508) cannot move the ink cartridge 510 in the dismounting direction and the cartridge holding unit 501 will continue holding the ink cartridge 510, i.e., the ink cartridge 510 will not be removed.
In light of the above-mentioned circumstances, an object of the present invention is to provide an ink-cartridge attaching and detaching device that, during dismounting of an ink cartridge, can force the ink cartridge from a cartridge holding unit in a dismounting direction and also provide a recording apparatus including the attaching and detaching device and a liquid ejecting apparatus including the attaching and detaching device.
To attain the object, a first aspect of the present invention provides an ink-cartridge attaching and detaching device for sliding an ink cartridge and mounting the ink cartridge on a main body of a recording apparatus. The ink-cartridge attaching and detaching device includes a cartridge holding unit configured to hold the ink cartridge by inserting the ink cartridge by a first predetermined stroke, a power transmitting and converting unit configured to ensure a pressing force required for mounting the ink cartridge by leverage by turning of a lever arm and to convert the turning of the lever arm into a second predetermined stroke required for mounting the ink cartridge while held by the cartridge holding unit, and a cartridge forcing unit configured to, only when the cartridge holding unit holding the ink cartridge is moved in a dismounting direction of the ink cartridge in association with the turning of the lever arm, force the ink cartridge by leverage in the dismounting direction with respect to the cartridge holding unit.
The term “insertion of an ink cartridge” as used herein refers to a state in which the ink cartridge is inserted from the outside of a recording apparatus to the inside thereof and then the ink cartridge is held by a cartridge holding unit. The term “mounting of an ink cartridge” as used herein refers to a state in which the ink cartridge held by the cartridge holding unit is pressed together with the cartridge holding unit by turning of a lever and then a needle is embedded in the ink cartridge.
According to the first aspect of the present invention, the ink-cartridge attaching and detaching device includes the cartridge forcing unit configured to, only when the cartridge holding unit holding the ink cartridge is moved in the dismounting direction of the ink cartridge in association with the turning of the lever arm, force the ink cartridge in the dismounting direction with respect to the cartridge holding unit. That is, a mechanism that does not use a spring force but uses the principle of the lever can force the ink cartridge. Therefore, even if frictional resistance that prevents dismounting of the ink cartridge occurs, the ink cartridge can be reliably moved with respect to the cartridge holding unit against the frictional resistance. Hence, there is no possibility that the cartridge holding unit will hold the ink cartridge again. As a result, the ink cartridge can be released from a state of being held by the cartridge holding unit and can be reliably removed.
A force for moving the ink cartridge in the dismounting direction with respect to the cartridge holding unit is generated without the use of a spring. Therefore, compared with a case in which the spring is used, a force required for insertion can be reduced by the amount saved by not using the spring. As a result, the user can easily insert the ink cartridge.
Here, in order to facilitate removing of the ink cartridge, an urging force of a spring for urging the ink cartridge in the dismounting direction may be used in an auxiliary manner. Even in this case, the user can easily insert the ink cartridge by a reduced amount of an urging force of a spring, compared with a case in which a spring for urging the ink cartridge in the dismounting direction is mainly used.
In accordance with a second aspect of the present invention, in the first aspect of the present invention, a force for forcing the ink cartridge applied by the cartridge forcing unit is generated by a force generated by moving of the cartridge holding unit.
According to the second aspect of the present invention, in addition to the operational advantages similar to those in the first aspect, the force for forcing the ink cartridge applied by the cartridge forcing unit is generated by the force generated by moving of the cartridge holding unit. That is, the cartridge forcing unit uses a power of turning of the lever arm. Therefore, it is not necessary to provide an additional urging unit.
In accordance with a third aspect of the present invention, in the first or second aspect of the present invention, the cartridge holding unit includes a cartridge unlocking unit configured to release a state in which the ink cartridge is held by the cartridge holding unit. A force for forcing the ink cartridge applied by the cartridge forcing unit is generated after the cartridge unlocking unit releases the state in which the ink cartridge is held.
According to the third aspect of the present invention, in addition to the operational advantages similar to those in the first or second aspect, the force for forcing the ink cartridge applied by the cartridge forcing unit is generated after the cartridge unlocking unit releases the state in which the ink cartridge is held. Therefore, there is no possibility that the force for forcing the ink cartridge applied by the cartridge forcing unit will prevent releasing operation performed by the cartridge unlocking unit.
On the contrary, there is no possibility that the cartridge holding unit will prevent the operation of the cartridge forcing unit.
In accordance with a fourth aspect of the present invention, in any one of the first to third aspects of the present invention, the cartridge forcing unit includes a projection provided at a base of the ink-cartridge attaching and detaching device and an extrusion lever configured to turn toward the cartridge holding unit side. The extrusion lever has a first end configured to turn while engaging with the projection and a second end configured to move the ink cartridge by coming into contact with and pressing the ink cartridge by the turning.
According to the fourth aspect of the present invention, in addition to the operational advantages similar to those in any one of the first to third aspects, the cartridge forcing unit can be constructed by a simple structure. In addition, by changing leverage of the extrusion lever, a desired stroke and force for moving the ink cartridge can be easily obtained.
In accordance with a fifth aspect of the present invention, in any one of the first to fourth aspects of the present invention, the cartridge forcing unit is configured to work after the cartridge holding unit moves integrally with the ink cartridge in the dismounting direction and an ink supply needle provided at the ink-cartridge attaching and detaching device and passing through the ink cartridge is withdrawn from the ink cartridge.
According to the fifth aspect of the present invention, in addition to the operational advantages similar to those in any one of the first to fourth aspects, the cartridge forcing unit is configured to work after the cartridge holding unit moves integrally with the ink cartridge in the dismounting direction and an ink supply needle provided at the ink-cartridge attaching and detaching device and passing through the ink cartridge is withdrawn from the ink cartridge. That is, during moving of the ink cartridge in the dismounting direction with respect to the base of the main body of the attaching and detaching device, when frictional resistance before the ink supply needle is withdrawn from the ink cartridge is relatively large, the ink cartridge is moved together with the cartridge holding unit, and when frictional resistance after the ink supply needle 411 is withdrawn is relatively small, the cartridge forcing unit works.
Therefore, when the frictional resistance is relatively large, the cartridge holding unit can reliably move the ink cartridge integrally therewith in the dismounting direction with respect to the base of the main body of the attaching and detaching device. After the frictional resistance becomes relatively small, the ink cartridge can be moved in the dismounting direction with respect to the cartridge holding unit by leverage.
At this time, since the principle of the lever is used, a load is imposed on turning of the lever arm correspondingly. The above-described frictional resistance is also a load on the turning of the lever arm. That is, since a load of the cartridge forcing unit by leverage is imposed on the turning of the lever arm after the frictional resistance becomes relatively small, the timing of imposing a load on the turning of the lever arm can be distributed. As a result, the user can smoothly operate the lever arm.
In accordance with a sixth aspect of the present invention, in any one of the third to fifth aspects of the present invention, the ink-cartridge attaching and detaching device further includes a contact device for an electrical-connection terminal portion provided at the ink cartridge and a connector provided at the recording apparatus, the connector being capable of being in contact with the connection terminal portion. The cartridge forcing unit is configured to work at least until the connector and the ink cartridge are separated from each other.
According to the sixth aspect of the present invention, in addition to the operational advantages similar to those in any one of the third to fifth aspects, the cartridge forcing unit is configured to work at least until the connector and the ink cartridge are separated from each other. Therefore, even when the contact device is provided and the frictional resistance occurs between the connector and the ink cartridge, since the cartridge forcing unit works at least until the connector and the ink cartridge are separated from each other, the ink cartridge can be reliably removed.
A seventh aspect of the present invention provides a recording apparatus including an ink-cartridge attaching and detaching device for sliding an ink cartridge and mounting the ink cartridge on a main body of the recording apparatus. The ink-cartridge attaching and detaching device is an ink-cartridge attaching and detaching device according to any one of the first to sixth aspects.
According to the seventh aspect of the present invention, since the recording apparatus includes the attaching and detaching device according to any one of the first to sixth aspects, in the recording apparatus, the operational advantages similar to those in any one of the first to sixth aspects can be obtained.
A eighth aspect of the present invention provides a liquid ejecting apparatus including a liquid-cartridge attaching and detaching device for sliding a liquid cartridge and mounting the liquid cartridge on a main body of the liquid ejecting apparatus. The liquid ejecting apparatus includes a cartridge holding unit configured to hold the liquid cartridge by inserting the liquid cartridge by a first predetermined stroke, a power transmitting and converting unit configured to ensure a pressing force required for mounting the liquid cartridge by leverage by turning of a lever arm and to convert the turning of the lever arm into a second predetermined stroke required for mounting the liquid cartridge while held by the cartridge holding unit, and a cartridge forcing unit configured to, only when the cartridge holding unit holding the liquid cartridge is moved in a dismounting direction of the liquid cartridge in association with the turning of the lever arm, force the liquid cartridge in the dismounting direction with respect to the cartridge holding unit.
Embodiments of the present invention will now be described with reference to the drawings.
A hopper 101 for accommodating stacked sheets of paper as recording media is disposed at the rear of a main body of a recording apparatus 100 so as to be swingable about an upper section as a fulcrum. A top sheet stacked on the hopper 101 is fed to a recording-portion side, which is a downstream side of the transport direction, by a feeding portion 144. Specifically, one of stacked sheets is picked up by a feeding roller (not shown) driven by a feeding motor 104, guided by a paper guide 103, and fed to a transport roller (not shown), which is disposed downstream in the transport direction. The sheet fed to the transport roller is further transported to a recording portion 143, which is disposed downstream in the transport direction, by the transport roller driven by a transport motor (not shown). The recording portion 143 includes a platen 105 for supporting paper from below and a carriage 107 disposed above the platen 105 so as to face the platen 105. The carriage 107 is driven by a carriage motor 102 while being guided by a carriage guide shaft (not shown) extending along the direction of main scan. A recording head 106 for ejecting ink toward paper is disposed on a bottom of the carriage 107. The sheet recorded by the recording portion 143 is further transported downstream and output by an output roller (not shown) from the front side of the recording apparatus 100.
An ink cartridge 211 (see
As shown in
A frame member 190 for arranging a transport portion configured to transport paper and the recording portion configured to record information on paper is disposed above the attaching and detaching device 201. The frame member 190 is formed of a metal plate. The frame member 190 is disposed so as to engage with a position that does not face the ink cartridge 211, i.e., a position on a sidewall surface adjacent to a side end of the attaching and detaching device 201 in a state where the ink cartridge 211 is mounted in the attaching and detaching device 201. This can avoid deformation of the attaching and detaching device 201 caused by the weight pressed and imposed on the frame member 190 and avoid an increase in friction between the attaching and detaching device 201 and the ink cartridge 211 when the ink cartridge 211 is inserted, mounted, or dismounted.
The engagement of the frame member 190 with other structures disposed above the frame member 190 can be removed from the side. The frame member 190 and the attaching and detaching device 201 disposed below the frame member 190 can be singly removed. In other words, only the attaching and detaching device 201 can be readily removed from the entire recording apparatus.
As illustrated in FIGS. 4 to 7, the attaching and detaching device 201 for the ink cartridge 211 includes the power transmitting and converting mechanism 230, the cartridge holding unit 210, the cartridge unlocking unit 220, and the cartridge forcing unit 400 configured to, during dismounting, force the ink cartridge 211 in the dismounting direction with respect to the cartridge holding unit 210.
The power transmitting and converting mechanism 230 includes the lever arm 363, a first gear 231 formed in the lever arm 363, a second gear 232 being in contact with the first gear 231 so as to be capable of transmitting a power, a third gear 233 formed integrally with the second gear 232, a fourth gear 234 being in contact with the third gear 233 so as to be capable of transmitting a power, a cam portion 235 formed integrally with the fourth gear 234, and a slider 240 functioning as a cam follower being in contact with the cam portion 235. The slider 240 has a first slider opening portion 246. The slider 240 is movable in mounting and dismounting directions by causing the cam portion 235 to come into contact with and press a first surface 246a or a second surface 246b. The cam portion 235 has an eccentric cam portion 235a and a concentric cam portion 235b, which will be described below (see FIGS. 25(A) and 25(B)).
The direction of movement of the slider 240 is regulated by passing of shafts 262a and 262b through two guide slits 241a and 241b provided in the slider 240 along the movement direction.
In this embodiment, the lever arm 363 is provided so as to turn about a lever shaft 364 as a fulcrum. A position of the lever arm 363 shown in FIGS. 4 to 10 is referred to as the “reset position” of the lever arm. A position of the lever arm 363 shown in FIGS. 13 to 16 is referred to as the “set position” of the lever arm. The range of turning of the lever arm 363 is regulated by a lever turn regulation projection 369 provided on a base 387 of the main body of the attaching and detaching device 201 and two lever turn regulation portions 366 provided on the lever arm 363. Therefore, the lever arm 363 can turn only a range of from the “set position” to the “reset position”.
The cartridge holding unit 210 is composed of the slider 240 disposed at the attaching and detaching device 201 and two depressions 211a disposed at the ink cartridge. The slider 240 is provided with a latch plate 250 having two nail portions 251. The depressions 211a can engage with the nail portions 251. The latch plate 250 is constructed such that the nail-portion side can swing in vertical directions shown in
The slider 240 has the slider engagement portions 245 formed by bending at its central part in the mounting direction. The slider engagement portions 245 can engage with the respective latch-plate engagement portions 254 of the latch plate 250 disposed upstream in the mounting direction. In the present invention, each of the slider engagement portions 245 and each of the latch-plate engagement portions 254 constitute a first engagement unit. The latch plate 250 can swing about a position, as a fulcrum, of engagement of the first engagement unit.
In the present invention, the “engagement of the first engagement unit” refers to a state in which the slider engagement portion 245 and the latch-plate engagement portion 254 are in surface contact with each other.
The slider 240 has slider projections 242. The slider projections 242 are formed by bending in a direction perpendicular to the mounting direction so as to extend along the mounting direction and the direction of swinging of the latch plate 250. Each of the slider projections 242 can engage with a latch-plate slit 255 provided in the latch plate 250 and extending in the mounting direction. In the present invention, the slider projection 242 and the latch-plate slit 255 constitute a second engagement unit. When no external force is exerted on the latch plate 250, a latch-plate spring 256 urges the latch plate 250 such that the latch plate 250 and the slider 240 engage with each other and downwardly urges the nail portions 251 of the latch plate 250.
In the present invention, “engagement of the second engagement unit” refers to a state in which the slider projection 242 is in surface contact with a mounting-direction surface 255a of the latch-plate slit 255 (see
Moreover, the cartridge unlocking unit 220 is constituted of each of oblique portions 253 and each of cancelling arms 260a and 260b. The cancelling arms 260a and 260b are disposed on both sides of the latch plate 250 in a width direction with respect to the mounting direction. The cancelling arms 260a and 260b come into contact with the oblique portions 253 and upwardly push the latch plate 250 only when the ink cartridge 211 is dismounted.
The cancelling arms 260a and 260b can turn about the shaft 262a and a shaft 262c as a fulcrum, against an urging force of cancelling-arm springs 261, respectively.
The cartridge forcing unit 400 includes an extrusion lever 401 provided at the slider 240, a projection 387b provided at an extrusion-lever opening portion 387d of the base 387, and an extrusion-lever spring 402 (see FIGS. 29 to 32), as will be described below.
The structure is described in greater detail below with reference to the operation of the attaching and detaching device 201.
In this embodiment, since each of the slider 240 and the latch plate 250 is formed of a metal plate, the latch plate 250 can be positioned accurately. Additionally, even if the device is left under high temperatures, there is no possibility of deformation.
[Insertion of Ink Cartridge]
The operation is described below for each state of insertion, mounting, and dismounting of the ink cartridge 211.
First, the ink cartridge 211 shown in
The term “mounting direction” as used herein refers to a direction in which the ink cartridge 211 enters the insertion opening 271 and heads for the ink supply needle 411, which is disposed at the back. Specifically, it is a direction from the lower side to the upper side in
When a leading end of the ink cartridge 211 is inserted into the insertion opening 271, the leading end of the ink cartridge 211 abuts a dismounting lever 385 disposed in the back of the insertion opening 271. The dismounting lever 385 is provided so as to urge the ink cartridge 211 in a dismounting direction by turning about a dismounting lever shaft 386 as a fulcrum by a spring (not shown).
The term “dismounting direction” as used herein refers to a direction opposite to the mounting direction.
A state in which the ink cartridge 211 stops after abutting the dismounting lever 385 is illustrated in FIGS. 5 to 7. In this state, since the course of the lever projection 363c is blocked by the side of the ink cartridge 211, it is impossible to turn the lever arm 363 in the “reset position” toward the “set position” side. This can avoid a user from performing an operation of pushing the ink cartridge 211 in the mounting direction by means of the lever projection 363c, a so-called erroneous operation (abnormal operation).
When, from a state shown in FIGS. 5 to 7, the ink cartridge 211 is further pushed against an urging force of the dismounting lever 385 and inserted by a first predetermined stroke S1, the insertion of the ink cartridge 211 is completed, as shown in FIGS. 8 to 10.
Specifically, when, from a state shown in FIGS. 5 to 8, the ink cartridge 211 is further pushed, the leading end of the ink cartridge 211 comes into contact with the nail portions 251, which project downward through the second slider opening portions 247 of the slider 240. Then, the leading end of the ink cartridge 211 upwardly pushes the nail portions 251 against the urging force of the latch-plate spring 256, and the two nail portions 251 engage with the respective depressions 211a of the ink cartridge 211. That is, the slider 240 integrally holds the ink cartridge 211 via the latch plate 250. This is a state of completion of insertion of the ink cartridge 211.
The two nail portions 251 of the latch plate 250 are formed integrally with the latch plate 250. The two nail portions 251 of the latch plate 250 are configured to engage with the respective depressions 211a, which are disposed adjacent to the center of the ink cartridge 211 in the width direction with respect to the mounting direction. Therefore, even if the orientation of the ink cartridge 211 is inclined with respect to the mounting direction to some extent, the two nail portions 251 can engage with the two depressions 211a, respectively. In addition, since the two nail portions 251 are formed integrally and thus are synchronized, there is no possibility of a state in which only one of the nail portions 251 engages with one of the depressions 211a and the other one of the nail portions 251 does not engage with the other one of the depressions 211a, a so-called one-side latch state.
If a user attempts to further insert the ink cartridge 211 with hand toward the back side from a location of the ink cartridge 211 shown in FIGS. 8 to 10, the leading end of the ink cartridge 211 is regulated by abutment portions 243 provided at the slider 240. At this time, the slider 240 does not move due to the shape of the cam portion 235 (see FIGS. 25(A) and 25(B)) unless the lever arm 363 is turned.
[Mounting of Ink Cartridge]
As shown in
The cam portion 235 is configured to press the central portion of the slider 240 in the width direction with respect to the mounting direction. As for the positional relationship to the latch plate 250, in the width direction, a position where the cam portion 235 presses the slider 240 is approximately on the center line of the nail portions 251 of the latch plate 250. In addition, as shown in
When the slider 240 is moved in the mounting direction, the ink cartridge 211 held by the nail portions 251 of the latch plate 250 is also moved integrally therewith. At this time, the weight of the ink cartridge 211 loosens engagement of the slider engagement portion 245 and the latch-plate engagement portion 254, and, in the second engagement unit, the slider projection 242 engaging with the corresponding latch-plate slit 255 presses a surface that faces the mounting direction (see
At this time, a large pressing force is necessary for causing the ink supply needle 411 to pierce the ink cartridge 211. Since the slider projection 242 is provided by bending in a direction perpendicular to the mounting direction, as described above, even if a large pressing force is exerted, there is no possibility of flection or deformation. That is, the slider projection 242 can be in surface contact with a surface that faces the mounting direction (see
A reason why the first engagement unit and the second engagement unit can engage the latch plate 250 and the slider 240 is that, if a shaft was provided to allow the latch plate 250 to swing, a large pressing force required for mounting the ink cartridge 211 would be focused on the shaft, the shaft would be deformed, and the possibility of being unable to obtain sufficient pressing force and accuracy of a pressing distance for pressing the ink cartridge 211 would arise. Therefore, without the provision of the shaft, by changing the location of engagement by the operation of the latch plate 250, the pressing force and the pressing distance (second predetermined stroke S2) can be ensured while a function of swinging in the latch plate 250 is maintained.
In addition, since each of the slider engagement portions 245 and each of the latch-plate engagement portions 254, which constitute the first engagement unit, and each of the slider projections 242 and each of the latch-plate slits 255, which constitute the second engagement unit, are disposed in series with respect to the nail portions 251 in the mounting direction, the nail portions 251 of the latch plate 250 can be positioned more accurately. Moreover, since the pair of first engagement units and the pair of second engagement units are provided in the width direction with respect to the mounting direction, the attitude of the latch plate 250 can be stabilized. Furthermore, since the second engagement units are disposed in series with respect to the nail portions 251 in the mounting direction, a pressing force can be efficiently transmitted to the nail portions 251.
The slider projection 242 and the latch-plate slit 255, which constitute the second engagement unit, regulate the position of the latch plate 250 with respect to the slider 240 in the width direction. Therefore, at the insertion of the ink cartridge 211, as described above, the depressions 211a of the ink cartridge 211 can reliably face and engage with the nail portions 251 of the latch plate 250.
In a direction of the height of the ink cartridge 211 (the vertical direction in
Subsequently, when the lever arm 363 is tuned toward the “set position” side, together with the slider 240 in the mounting direction, shoulder portions 252 of the slider 240 come into contact with an end contact portion 260c of the cancelling arm 260a and an end contact portion 260c of the cancelling arm 260b, respectively, thus causing the cancelling arms 260a and 260b to turn about the shaft 262c, as a fulcrum, passing through a slit 241c and on the shaft 262a passing through the guide slit 241a, respectively, against an urging force of the cancelling-arm springs 261 (see
When the slider 240 further moves in the mounting direction and the shoulder portions 252 pass through the respective end contact portions 260c of the cancelling arms 260a and 260b, the cancelling arms 260a and 260b return to their original states by the urging force of the cancelling-arm springs 261 (see
When the lever arm 363 is turned counterclockwise up to the “set position”, the mounting of the ink cartridge 211 is completed.
As shown in FIGS. 13 to 16, when the lever arm 363 is further turned from a state shown in
The ink cartridge 211 has an ink remaining information terminal 212 at the right front side. The ink remaining information terminal 212 is configured to be electrically connected to a connector 412 provided at the main body of the attaching and detaching device by a connection device 414 for the ink remaining information terminal 212 and the connector 412 capable of being in contact with the ink remaining information terminal 212 immediately before the mounting of the ink cartridge 211 is completed. The connector 412 is configured to be movable by a fixed distance in the mounting direction and to be capable of following the movement of the ink cartridge 211 by a connector spring 413 and a contact surface of the connector 412, the contact surface being provided at the leading end in the mounting direction and being capable of coming into contact with the leading-end surface of the ink cartridge 211.
When the connector 412 electrically contacts the ink remaining information terminal 212 and when the electrical connection becomes released, friction arises between the connector 412 and the ink cartridge 211.
In addition, immediately before the mounting of the ink cartridge 211 is completed, the leading end of the ink cartridge 211 comes into contact with a valve lever (not shown) for switching opening and closing an ink channel valve (not shown) provided at the main body of the attaching and detaching device. The valve lever is configured to urge the ink cartridge 211 in the dismounting direction by a spring (not shown), as is the case with the dismounting lever 385. When the leading end of the ink cartridge 211 is not in contact with the valve lever, the ink channel valve is blocked. When the leading end of the ink cartridge 211 comes into contact with the valve lever and moves the valve lever against an urging force upon completion of mounting of the ink cartridge, the ink channel valve is made open.
[Dismounting of Ink Cartridge]
During dismounting of the ink cartridge 211, the lever arm 363 is turned clockwise from the “set position”, shown in
As shown in
Since the urging force of the dismounting lever 385 is smaller than the frictional force between the ink cartridge 211 and the ink supply needle 411, the ink cartridge 211 does not move.
As shown in
As the slider 240 moves in the dismounting direction, the pair of oblique portions 253 of the latch plate 250 gradually overlie the respective end contact portions 260c of the cancelling arms 260a and 260b. At this time, the end contact portions 260c urge the latch plate 250 via the oblique portions 253 so as to cause the latch plate 250 to be engaged by the first engagement unit while at the same time upwardly pushing the latch plate 250 via the oblique portions 253. Then, the latch plate 250 starts swinging upwardly about a position, as a fulcrum, where the slider engagement portion 245 and the latch-plate engagement portion 254, which constitute the first engagement unit.
At this time, although the diameter of a path of the lower end of each of the nail portions 251 is greater than that of the other area because the nail portions 251 extend downward, the nail portions 251 can rise without undergoing frictional resistance due to the gap between the nail portions 251 and the depressions 211a, as described above. Here, although the gap is very slight, since the first engagement unit is engaged by surface contact and the position and the path of the nail portions 251 can be accurately set, there is no possibility that, during upward swinging of the latch plate 250, frictional resistance between the nail portions 251 and the depressions 211a will be generated.
As shown in
At this time, since the upward swinging of the latch plate 250 needs a gap between the nail portion 251 and the respective depression 211a, the upward swinging is performed in a period of time during the abutment portions 243 move the ink cartridge 211 in the dismounting direction.
Until the ink supply needle 411 is almost fully removed from the ink cartridge 211 and relatively large frictional resistance between the ink cartridge 211 and the ink supply needle 411 becomes lost, the abutment portions 243 move the ink cartridge 211 in the dismounting direction.
After the frictional resistance between the ink cartridge 211 and the ink supply needle 411 becomes lost, the extrusion lever 401 with which the slider 240 is provided is exerted, so that the ink cartridge 211 is forced in the dismounting direction with respect to the slider 240, which is the cartridge holding unit 210. The extrusion lever 401 is configured to move the ink cartridge 211 against relatively small frictional resistance between the ink cartridge 211 and the connector 412, described above.
Here, the extrusion lever 401 includes an extrusion portion 401b (see
At this time, since the extrusion lever 401 moves the ink cartridge 211 by the third predetermined stroke S3 with respect to the slider 240 in the dismounting direction, even if the latch plate 250 swings downward by an operation of inversely turning the lever arm 363 toward the “set position” side, a so-called erroneous operation (abnormal operation), there is no possibility of re-engagement of the nail portions 251 and the depressions 211a.
The term “third predetermined stroke S3” as used herein refers to the distance that the ink cartridge 211 moves with respect to the slider 240, the distance being the distance of movement for the ink cartridge 211 from a position where the nail portions 251 engage with the respective depressions 211a to a position where the nail portions 251 do not engage with the respective depressions 211a.
In
In this embodiment, the extrusion lever 401 is configured to act against relatively small frictional resistance between the ink cartridge 211 and the connector 412. However, of course, the extrusion lever 401 may be configured to act against relatively large between the ink cartridge 211 and the ink supply needle 411.
As shown in
The ink cartridge 211 moved in the dismounting direction by the urging force of the dismounting lever 385 protrudes approximately half thereof out of the insertion opening 271, comes into contact with the lever projection 363c of the lever arm 363, and stops.
When the lever arm 363 is fully turned to the “reset position” (see FIGS. 4 to 6, 8, and 9) and the lever projection 363c is moved out of the approach path A, the ink cartridge 211 can be removed from the insertion opening 271.
FIGS. 25(A) and 25(B) are plan views showing the shape of a cam portion according to the present invention.
As shown in FIGS. 25(A) and 25(B), the cam portion 235 is configured to turn about a cam shaft 235c as a fulcrum. The cam portion 235 includes the eccentric cam portion 235a eccentric with respect to the cam shaft 235c and the concentric cam portion 235b concentric with respect to the cam shaft 235c. As described above, when the lever arm 363 is turned from the “reset position” toward the “set position” side, the cam portion 235 is turned counterclockwise as shown in
When the lever arm 363 is in a position immediately in front of the “set position”, the concentric cam portion 235b is in contact with the first surface 246a of the concentric cam portion 235b. A state in which the lever arm 363 is further turned up to the “set position” is shown in
Therefore, the slider 240 can be configured not to follow the position (phase) of the lever arm 363 in a range. That is, the provision of “play” of about several degrees allows the slider 240 to move by the second predetermined stroke S2 in the mounting direction without full turning of the lever arm 363 to the “set position”. In this case, even if the lever arm 363 is fully turned to the “set position”, the distance that the slider 240 moves remains at the second predetermined stroke S2. As a result, the distance that the slider 240 moves in mounting of the ink cartridge 211 can be easily controlled.
For example, even if, during mounting of the ink cartridge 211, a user stops operation at a position immediately in front of the “set position” without appropriately turning the lever arm 363 up to the “set position”, the slider 240 can be reliably moved by the second predetermined stroke S2. That is, even if the position at which a user stops the operation for the lever arm 363 varies, the slider 240 can be reliably moved by the second predetermined stroke S2 and the ink cartridge 211 can be mounted.
The term “position immediately in front of the ‘set position’” as used herein refers to a position in between the “reset position” and the “set position” and the position is in the proximity of the “set position”. The degree of proximity is preferably set such that, during mounting of the ink cartridge 211, the concentric cam portion 235b and the first surface 246a are in contact with each other at a position where a user tends to stop the lever arm 363.
In a state in which the slider 240 is moved by the second predetermined stroke S2 in the mounting direction, the first surface 246a is always in contact with the concentric cam portion 235b. In this state, an urging force of the dismounting lever 385 and the valve lever for urging the ink cartridge 211 in the dismounting direction is exerted on the ink cartridge 211, as described above. In addition, there is a possibility of generation of a force for causing the ink cartridge 211 to be disconnected from the ink supply needle 411 and to be urged in the dismounting direction. As a result, a force that will urge the slider 240 in the dismounting direction is always exerted on the slider 240. In this embodiment, when the mounting movement is completed, the cam portion 235 is always in contact with the first surface 246a. Therefore, even if the first surface 246a presses the concentric cam portion 235b, there is no possibility of generation of a force that will cause the cam portion 235 to turn about the cam shaft 235c as a fulcrum. As a result, even if an external force is exerted, there is no possibility that the slider 240 will move, unless the lever arm 363 is turned toward the “reset position” side.
In this embodiment, in a case in which the lever arm 363 is turned from the “set position” toward the “reset position” side, when the lever arm 363 is in a position immediately in front of the “reset position”, the concentric cam portion 235b is in contact with the second surface 246b, as in a case in which the lever arm 363 is turned toward the “set position” side. That is, even if the lever arm 363 is not fully turned to the “reset position”, the slider 240 can be moved by the second predetermined stroke S2 in the dismounting direction. In this case, even if the lever arm 363 is then fully turned to the “reset position”, the distance that the slider 240 moves remains at the second predetermined stroke S2.
When the lever arm 363 is in the “reset position”, the concentric cam portion 235b is in contact with the second surface 246b. Therefore, as described above, even if, after the ink cartridge 211 is inserted by the first predetermined stroke S1 from the insertion opening 271 and the ink cartridge 211 is held by the cartridge holding unit 210, an attempt to push the ink cartridge 211 further is made, unless the lever arm 363 is turned toward the “set position” side, it is impossible to move the slider 240 in the mounting direction. That is, even if an attempt to push the ink cartridge 211 by more than the first predetermined stroke S1, the abutment portions 243 of the slider 240 regulate the position of the ink cartridge 211.
The first engagement unit and the second engagement unit, which are described above, will now be described in greater detail below.
FIGS. 26(A) and 26(B) are enlarged views of an essential part of the attaching and detaching device when the latch plate is in a lowered state and an engaged state performed by the first engagement unit.
A state shown in FIGS. 26(A) and 26(B) is the above-described state before completion of insertion of the ink cartridge 211 (see FIGS. 4 to 7), the above-described state during slight turning of the lever arm 363 from the “set position” toward the “reset position” side (see
As shown in FIGS. 26(A) and 26(B), with respect to the latch plate 250, the slider engagement portion 245 and the latch-plate engagement portion 254, which constitute the first engagement unit, are in surface contact with each other at a position R by an urging force of the above-described latch-plate spring 256. At this time, the slider projection 242 of the second engagement unit is separated from the mounting-direction surface 255a of the latch-plate slit 255. The latch-plate engagement portion 254 is in surface contact with the slider engagement portion 245 at the position R via an engagement opening portion 245a provided in the slider engagement portion 245.
FIGS. 27(A) and 27(B) are enlarged views of an essential part of the attaching and detaching device when the latch plate is in a raised state and an engaged state performed by the first engagement unit.
A state shown in FIGS. 27(A) and 27(B) is a state in which, during dismounting of the above-described ink cartridge 211, the end contact portions 260c of the cancelling arms 260a and 260b upwardly pushes the latch plate 250 via the oblique portions 253 (see FIGS. 19 to 21).
As shown in FIGS. 27(A) and 27(B), the latch plate 250 is upwardly pushed by an urging force of the latch-plate spring 256 and the end contact portions 260c while the slider engagement portion 245 and the latch-plate engagement portion 254, which constitute the first engagement unit, are in surface contact with each other. The path of each of the nail portions 251 of the latch plate 250 is an arc shape about the location, as a fulcrum, of engagement of the slider engagement portion 245 and the latch-plate engagement portion 254.
More specifically, as shown in
The distance from the first engagement units to the respective nail portions 251 can be accurately determined by the respective positions R, at each of which the slider engagement portion 245 and the latch-plate engagement portion 254, which serve as a swing-radius regulating unit, are in surface contact with each other. At this time, since the fulcrum position Q always remains unchanged, when the latch plate 250 swings, a point of the latch plate 250 where the upper surface 245b of the engagement opening portion 245a of the slider 240 (a point adjacent to the latch plate in the position Q) slightly slides toward the nail-portion side, which is the leading-end side, and toward a second-end side (in a direction from the nail portion toward the fulcrum) and the position R, where the slider engagement portion 245 and the latch-plate engagement portion 254 are in surface contact with each other, slightly vertically changes and moves.
Here, when each of the nail portions 251 swings upward, the surface-contact position R slightly moves downward, and the distance between the fulcrum Q and the position R is slightly increased. As a result, as each of the nail portions 251 upwardly swings, the distance between the fulcrum Q and the nail portion 251, which is the swing radius, is slightly reduced.
That is, individually providing the swing fulcrum Q and the position R, where the slider engagement portion 245 and the latch-plate engagement portion 254, which serve as the swing-radius regulating unit, are in surface contact with each other, causing the latch plate 250 to swing, and moving the position R close to or away from the fulcrum Q can vary the distance between the fulcrum Q and the nail portion 251 during swinging of the latch plate 250.
In other words, during upward swinging of the latch plate 250, the first engagement unit is configured to move the latch plate 250 such that the nail portions 251, which are provided at the leading end of the latch plate 250, is retracted and moved toward the first engagement unit, which acts as the swing fulcrum Q, and thus releasing of engagement with the depressions 211a is facilitated.
The present invention is an engagement device configured to, during releasing of a state in which the latch plate 250, which is an engaging member in the main body of the device, engages with and holds the ink cartridge 211, which is an engaged member, cause the latch plate 250, which is the engaging member, to swing while moving so as to be retracted in a direction in which releasing of engagement of the depressions 211a, which are an engaged unit in the engaged member, and the nail portions 251, which are an engaging unit in the engaging member, is facilitated. Therefore, by the shape of the nail portion 251 and the depression 211a, during releasing of engagement of the nail portions 251 and the depressions 211a by swinging of the latch plate 250, the latch plate may be moved such that the swing radius of each of the nail portions 251 is gradually increased. The engaged member is not limited to the ink cartridge. The shape of each of the engaging unit and the engaged unit is not limited to the shape of a nail and a depression.
During swinging of the latch plate 250 from an upper state to a lower original position (
In this embodiment, as each of the nail portions 251 upwardly swing, the distance between the fulcrum Q and the nail portion 251 is slightly reduced. This can further reduce a possibility of occurrence of friction generated by contact of the nail portions 251 with the depressions 211a when engagement of the nail portions 251 and the depressions 211a becomes released and the nail portions 251 are extracted from the respective depressions 211a.
In this embodiment, the nail portions 251 are closer to the leading end than an area of the latch plate 250 where the latch-plate spring 256 is provided. Therefore, during insertion of the ink cartridge 211 by the first predetermined stroke S1 and engagement of the nail portions 251 and the depressions 211a, the latch-plate engagement portions 254 swing about the positions R as a fulcrum, at which the latch-plate engagement portions 254 are in surface contact with the respective slider engagement portions 245. At this time, since it is not necessary to consider the above-described clearance, even when the latch plate 250 swings about the positions R as a fulcrum, no problem arises. Here, the positional relationship between an area of the latch plate 250 where the latch-plate spring 256 is provided and the nail portions 251 can be reversed and swinging about the fulcrum Q can be performed in the same way as in releasing of engagement.
In this embodiment, the latch plate 250 is formed of a metal plate, and the thickness of the metal plate is on the order of about 1.0 mm.
In addition, the direction of urging of the latch-plate spring 256 can be changed, the latch-plate engagement portion 254 can come into contact with an area subjected to bending in the slider engagement portion 245, a so-called curved area, and the latch plate 250 can swing about the surface-contact position (R) as a fulcrum.
FIGS. 28(A) and 28(B) are enlarged views of an essential part of the attaching and detaching device when the latch plate is in a lowered state and an engaged state performed by the second engagement unit.
A state shown in FIGS. 28(A) and 28(B) is a state in which, during mounting of the ink cartridge 211, the above-described lever arm 363 is turned from the “reset position” up to the “set position” (see FIGS. 11 to 16).
As shown in FIGS. 28(A) and 28(B), during mounting of the ink cartridge 211, the slider projection 242 and the mounting-direction surface 255a of the latch-plate slit 255 are in surface contact with each other, the slider projection 242 and the latch-plate slit 255 constituting the second engagement unit. At this time, engagement of the slider engagement portion 245 and the latch-plate engagement portion 254, which constitute the first engagement unit, becomes loose, and the slider engagement portion 245 is separated from the latch-plate engagement portion 254 and is not in surface contact therewith. Then, as the lever arm 363 is turned, the slider projection 242 comes into contact with and presses the mounting-direction surface 255a of the latch-plate slit 255. Therefore, the ink cartridge 211 can be accurately moved by the second predetermined stroke S2 via the latch plate 250.
As shown in FIGS. 29(A) and 29(B), the cartridge forcing unit 400 includes the extrusion lever 401 provided at the slider 240, the projection 387b provided at the extrusion-lever opening portion 387c of the base 387, and the extrusion-lever spring 402. Although the extrusion lever 401 has been described above in the description of dismounting of the ink cartridge 211, the extrusion lever 401 will be described below in greater detail.
The extrusion lever 401 is configured to be capable of turning about an extrusion-lever shaft 403 provided on the slider 240. The extrusion lever 401 is disposed on the lower surface of the slider 240, and the base 387 adjacent to the extrusion lever 401 is provided with the extrusion-lever opening portion 387c. In the base 387, only the projection 387b provided at the extrusion-lever opening portion 387c can come into contact with the extrusion lever 401. The extrusion lever 401 includes the extrusion portion 401b at its first end and the contact portion 401a at its second end. The extrusion portion 401b extends below the extrusion-lever opening portion 387c and is configured to extrude the ink cartridge 211 in contact therewith. The contact portion 401a is configured to come into contact with and engage with the projection 387b provided at the base 387 of the attaching and detaching device 201. The contact portion 401a extends upward through a C-shaped opening 248 provided at the slider 240. A first end of the extrusion-lever spring 402 is attached to the contact portion 401a. A second end of the extrusion-lever spring 402 is attached to a hook 249 provided at the slider.
The operation of the cartridge forcing unit 400 will now be described below. First, the operation in mounting of the ink cartridge 211 is described.
As shown in
As shown in
As shown in
The operation in dismounting of the ink cartridge will now be described below.
As shown in
When the slider 240 and the extrusion lever 401 move in the dismounting direction further, the projection 387b and the contact portion 401a comes into contact with each other, and the projection 387b turns the extrusion lever 401 clockwise in the drawing against the urging force of the extrusion-lever spring 402. At this time, together with turning of the extrusion lever 401, the extrusion portion 401b of the extrusion lever 401 comes into contact with and presses the leading-end surface in the mounting direction of the ink cartridge 211. That is, by leverage, the contact portion 401a acting as the point of a lever where force is applied receives a force, the extrusion lever 401 is turned about the extrusion-lever shaft 403, and the extrusion portion 401b acting as the point of application presses the ink cartridge 211 and forces the ink cartridge 211 by the third predetermined stroke S3 with respect to the slider 240 in the dismounting direction.
When the slider 240 and the extrusion lever 401 move in the dismounting direction further, engagement of the projection 387b and the contact portion 401a is released. Therefore, the extrusion lever 401 is turned counterclockwise by the urging force of the extrusion-lever spring 402 and returned to an original state shown in
As described above, the extrusion lever 401 is configured to turn during mounting and dismounting of the ink cartridge 211 and to, only during dismounting, come into contact with and presses the ink cartridge 211 and force the ink cartridge 211 in the dismounting direction.
For the time when the extrusion lever 401 acts on the ink cartridge 211, as described above, the extrusion lever 401 acts from when the ink supply needle 411 is disconnected from the ink cartridge 211 to when the frictional resistance is not present between the connector 412 and the ink cartridge 211. That time is provided such that the extrusion lever 401 acts after the nail portions 251 of the latch plate 250 upwardly swing and are disconnected from the depressions 211a of the ink cartridge 211.
The ratio of the distance from the extrusion-lever shaft 403 to the contact portion 401a to that to the extrusion portion 401b is about 1:1. However, either one of the distance to the contact portion 401a and that to the extrusion portion 401b may be increased, and the ration may be increased.
The ink-cartridge attaching and detaching device 201 according to this embodiment slides the ink cartridge 211 and mounts the ink cartridge 211 on the main body of the recording apparatus. The ink-cartridge attaching and detaching device 201 includes the cartridge holding unit 210 configured to hold the ink cartridge 211 by insertion of the ink cartridge 211 by the first predetermined stroke and the power transmitting, the converting mechanism 230 configured to ensure a pressing force required for mounting the ink cartridge 211 by leverage by turning of the lever arm 363 and to convert the turning of the lever arm 363 into the second predetermined stroke required for mounting the ink cartridge 211 while held by the cartridge holding unit 210, and the cartridge forcing unit 400 configured to, only when the cartridge holding unit holding the ink cartridge is moved in the dismounting direction of the ink cartridge 211 in association with the turning of the lever arm 363, force the ink cartridge 211 by leverage in the dismounting direction with respect to the cartridge holding unit 210.
In the ink-cartridge attaching and detaching device, the force for forcing the ink cartridge 211 applied by the cartridge forcing unit 400 according to this embodiment is generated by a force generated by moving of the cartridge holding unit 210.
The cartridge forcing unit 400 is configured to work after the cartridge holding unit 210 moves integrally with the ink cartridge 211 in the dismounting direction and the ink supply needle 411 provided at the ink-cartridge attaching and detaching device and passing through the ink cartridge 211 is withdrawn from the ink cartridge 211.
The ink-cartridge attaching and detaching device further includes the contact device 414 for the ink remaining information terminal 212 as an electrical-connection terminal portion provided at the ink cartridge and the connector 412 provided at the recording apparatus, the connector being capable of being in contact with the ink remaining information terminal 212. The cartridge forcing unit 400 is configured to work at least until the connector 412 and the ink cartridge 211 are separated from each other.
The cartridge holding unit 210 according to this embodiment includes the cartridge unlocking unit 220 configured to release a state in which the ink cartridge 211 is held by the cartridge holding unit 210. The force for forcing the ink cartridge 211 applied by the cartridge forcing unit 400 is generated after the cartridge unlocking unit 220 releases the state in which the ink cartridge 211 is held.
The shape and the type of the cam portion according to the present invention are not limited to the above embodiment. For example, a grooved cam may be used.
In this embodiment, two nail portions are provided. However, a single nail portion extending in the width direction may be provided. Alternatively, three or more nail portions may be provided in the width direction.
In addition, in this embodiment, the swing fulcrum for the latch plate is positioned in the mounting direction upstream from the nail portions. However, it may be positioned downstream.
The present invention is not limited to the above-described embodiment. Various modifications may be made within the invention described in the claims and are included in the scope of the present invention.
FIGS. 25(A) and 25(B) are plan views showing the shape of a cam portion according to the present invention.
FIGS. 29(A) and 29(B) are a top perspective view and a bottom perspective view of a cartridge forcing unit, respectively, according to the present invention.
FIGS. 34(A), 34(B), and 34(C) are plan views of a known ink-cartridge attaching and detaching device.
| Number | Date | Country | Kind |
|---|---|---|---|
| 2006-004006 | Jan 2006 | JP | national |
