The present invention relates to an apparatus for carrying a load, in particular an apparatus for carrying a container.
More specifically, it relates to a so-called “gantry” type carry apparatus.
Apparatuses for carrying containers are known which have a supporting framework supported on wheels and a gantry shape consisting of four columns connected to one another at the top, by cross-members, which are suitable for supporting not just the cab and apparatus drive means, but also suitable load pick up means.
In particular, these load pick up means are mobile relative to the upper transversal supporting structure and are driven by four cables, controlled—in pairs—by a winch which has a drum for winding and unwinding a corresponding pair of cables for lifting and lowering the pick up means.
As well as allowing the container to be carried from one zone to another at the railway yard or port where they are used, these known types of apparatuses for carrying a load allow the container to be positioned on top of at least one other container.
For this purpose, these apparatuses have a fixed supporting structure, with very tall and heavy columns, which means that the transfer speed is low and power consumption for movement is high.
In practice, considering the great mass and height of the center of gravity of these known apparatuses, the carry speed is reduced to the detriment of the productivity of these apparatuses at work terminals where loads are handled.
Moreover, according to another disadvantage, the known means allowing the lifting and lowering of the pick up means, which consist of winches and cables, are too structurally complicated, making their production and maintenance expensive.
According to another disadvantage, these prior art gantry apparatuses, which carry the container between their sides, once they release the container, operate with their sides positioned between rows of adjacent containers, and during movements—normally while moving away from the container just released—often strike a container, resulting in damage to the sides or columns of the apparatus.
According to another disadvantage of prior art apparatuses, when maintenance or repairs to machine drive means must be carried out, the apparatus has to be stopped for long periods, meaning loss of operating hours and economic losses for user companies.
This invention provides an apparatus, particularly of the gantry type, for carrying a load, in particular for carrying a container, the apparatus comprising a framework supported on suitable means for moving the apparatus along a desired path, and supporting means for picking up the load, which are mobile at least between a load pick up or release position and a load carry position; characterised in that the supporting framework comprises a part supported by the movement means, and a part which supports the load pick up means, which is mobile relative to the part supported by the movement means.
In this way, it is possible to obtain an apparatus for carrying a load, in which the supporting framework may be configured as required and, in particular, in such a way that it has a low center of gravity and is, therefore, capable of advantageous operating speeds.
These and other technical characteristics of the present apparatus are clearly described in the claims below and its advantages are more apparent from the detailed description which follows, with reference to the accompanying drawings which illustrate preferred embodiments of the invention provided merely by way of example without restricting the scope of the inventive concept, and in which:
A preferred embodiment 10 of an apparatus for carrying a load, in particular for carrying a container, is schematically illustrated in
The apparatus 10, of the gantry type, comprises a supporting framework, labelled 12 as a whole, which forms a first and a second side 10a, lob of the apparatus, between which the load 11 is carried, the framework being supported by suitable means 16a, 16b, 16c, 16d, which allow the apparatus to move along a desired path.
As illustrated, said movement means consist of a plurality of wheels resting on the ground. In particular, they consist of four wheels 16a, 16b, 16c, 16d, comprising a rim 16′a, 16′b, 16′c, 16′d, and an outer tread element 16″a, 16″b, 16″c, 16″d.
Said wheels 16a, 16b, 16c, 16d are suitably driven to rotate and move the apparatus, respectively, forward and backward, so that the load, in the case in question a container, labelled 11 in the accompanying drawings, can be carried from one zone to another at the work terminal, for example a port or railway yard, where the present apparatus is used.
As illustrated, the apparatus also comprises means 18 for picking up the load 11, the means 18 being vertically mobile between a lowered position for picking up or releasing the load, illustrated in
As is also illustrated in
Advantageously, the present supporting framework comprises, overall, a part 12a, 12b, 12c, 12d, supported by the movement means, or wheels, 16a, 16b, 16c, 16d, and a part 14, supporting the load pick up means 18.
Advantageously, this part 14 of the framework is mobile relative to the part 12a, 12b, 12c, 12d of the framework, supported by the movement means.
In this way, it is possible to obtain an apparatus for carrying a load in which the supporting framework can be prepared according to a desired configuration.
In particular, the part 12a, 12b, 12c, 12d of the framework supported by the movement means 12a, 12b, 12c, 12d is connected to the movement means 16a, 16b, 16c, 16d in a vertically fixed way.
Advantageously, this mobile part 14 of the framework is vertically mobile relative to the part 12a, 12b, 12c, 12d supported by the wheels, that is to say, it can be lifted and lowered relative to the fixed part 12a, 12b, 12c, 12d.
This lifting and lowering of the mobile part of the framework allows the lifting and respectively lowering of the load, between corresponding vertical positions.
In particular, the mobile part of the framework 14 can be moved between a lowered position, illustrated in
In this way, it is possible to obtain an apparatus which, in the carry condition, may have a low center of gravity, as illustrated in
Moreover, the part 14 of the framework supporting the load pick up means 18 can move to an upper lifted position, illustrated in
With this apparatus configuration, it is possible to avoid the use of tall and heavy apparatus fixed supporting columns seen in the prior art, and so to obtain a lighter apparatus, which is an advantage in terms of the speed at which the various load carrying operations can be carried out.
Advantageously, the load 11 pick up means 18 are integral with the mobile part 14 of the framework, as described more clearly below.
There are also advantageous means, labelled 20a, 20b, 20c and 20d, for lifting and lowering the load pick up means.
Advantageously, these lifting and lowering means 20a, 20b, 20c, 20d for the load pick up means 18 are part of the apparatus supporting framework.
In particular, as illustrated, these load lifting and lowering means 20a, 20b, 20c, 20d are located between the fixed part 12a, 12b, 12c, 12d of the framework and the mobile part 14, supporting the load pick up means 18.
Advantageously, the wheels 16a, 16b, 16c, 16d are supported by supporting heads 12a, 12b, 12c, 12d.
As illustrated, the heads 12a and 12b, supporting the wheels 16a and 16b of the side 10a of the apparatus, like the heads 12c, 12b, on the other side of the apparatus which support the other wheels 16c, 16d of the side lob of the apparatus, are longitudinally spaced from one another.
As illustrated, below the supporting head of the respective wheel there extends an extension shaft 15a, 15b, 15c, 15d, connecting the head block to a fork 13a, 13b, 13c, 13d below, which has a hub for securing the wheel rim.
In particular, the wheels which move the apparatus can be driven both by transmissions driven by an internal combustion engine, or by electric motors.
There are advantageous connecting means (20a, 20b, 20c, 20d, 24a, 24b, 24c, 24d, 26a, 26b, 26c, 26d) between the part 12a, 12b, 12c, 12d, supported by the movement means 16a, 16b, 16c, 16d, and the part 14, supporting the load pick up means 18, the connecting means forming part of the apparatus supporting framework, in particular part of the respective side 10a, 10b of the supporting framework.
According to another advantageous aspect, the load lifting means are hydraulic actuators 20a, 20b, 20c, 20d, extending, vertically and longitudinally, between corresponding heads 12a, 12b, 12c, 12d of the vertically fixed part of the framework, and the vertically mobile part 14 of the framework.
In this way, rapid load lifting and lowering are possible, advantageously increasing apparatus productivity.
In practice, the hydraulic actuators, or cylinders 20a, 20b, 20c, 20d are part of the supporting framework of the machine, in particular part of the sides 10a, 10b of the supporting framework, and allow a relatively light and simplified apparatus supporting structure to be obtained.
As illustrated, the lifting and lowering actuators 20a, 20b, 20c, 20d extend from the upper surface 112a, 112b, 112c, 112d of the corresponding supporting head 12a, 12b, 12c, 12d.
For this purpose, as illustrated particularly in
As illustrated, the actuator means are linear actuators, in particular hydraulic cylinders, each having a cylinder from which a rod extends.
The linear actuators 20a, 20b, 20c, 20d are mobile between an extended position, corresponding to the apparatus fully lifted condition, illustrated in
Moreover, with the actuator elements 20a, 20b, 20c, 20d in an intermediate extension condition, a lifting means 18 lifted configuration is obtained which corresponds to a load carry condition, as illustrated in
As illustrated, the load pick up means 18 comprise a main portion 18a and a first and a second projecting extension beam 18b, 18c, supporting corresponding cross-members 18d, 18e with coupling elements 19, suitable for operating in conjunction with corresponding coupling portions at the top substantially at the edges of the container 11.
As shown in
The apparatus supporting framework comprises a transversal structural frame element 14, forming the mobile part of the framework. The structural frame element 14 comprises a transversal beam 14a, positioned at the top, from whose central zone there extend longitudinally corresponding tubular elements 14b, 14c for supporting the main body 18a of the pick up means 18.
As can be seen in
As illustrated, the transversal structural frame element 14 is a portal element, having opposite first and second lateral uprights 14d, 14e, extending downwards from the lateral ends of the transversal beam 14a.
As illustrated, the actuator elements 20a, 20b, 20c, 20d, in particular their cylinders, connect to the transversal structural frame element, at the lateral uprights 14d, 14e. For this purpose, there are joint connection plates 23, between the end of the hydraulic cylinder 20a, 20b, 20c, 20d and the relative upright.
As illustrated, the joint connection plates 23 extend from corresponding front and rear transversal surfaces 14′e and 14″e of the structural frame element 14.
In practice, whilst the transversal element 14 forms the transversal component of the framework supporting structural frame, the actuator elements 20a, 20b, 20c, 20d form the longitudinal structural frame, that is to say, the sides, of the supporting framework.
As illustrated, the portal element 14 has a general “U” shape with an inner surface 114a, 114d, 114e having a profile which follows the outer profile of the load to be handled, in particular of a container 11. In particular, the inner profile of the portal element 14 has a first and a second vertical section 114d (illustrated with a dashed line) and 114e, the vertical sections being transversally spaced from one another and formed by the inner wall of the respective columns 14d, 14e.
The inner surface of the portal element 14 is completed by an upper horizontal section 114a, formed by the lower side of the transversal beam 14a. Extending from the lateral ends of the horizontal section 114a there are the vertical sections 114d, 114e, on the inner side of the columns 14d and 14e, forming an inner profile having a general “U” shape for the present mobile element 14.
In particular, the actuator elements 20a, 20b, 20c, 20d form structural frame struts, at least in the lifted configurations of the present apparatus.
As illustrated, the actuator elements 20a, 20b, 20c, 20d extend longitudinally, at the sides of the pick up and load zone.
The fact that the actuator elements 20a, 20b, 20c, 20d also form part of the apparatus supporting framework allows an apparatus to be obtained which has a small number of components and, therefore, a low weight, advantageous in terms of cost, operating speed and drive power consumption.
Advantageously, there are also means for guiding the vertical movement of the load pick up means 18. In particular, these are guide means for the vertical movement of the mobile part 14 of the framework, supporting the pick up means 18.
In a particularly advantageous way, said vertical movement guide means comprise four-bar linkage means. However, use of any other means for guiding the vertical movement of the mobile element 14, for example a system of levers not constituting a four-bar linkage, could also be imagined.
The present means for guiding the movement of the mobile part 14 also form part of the apparatus framework, forming part of its longitudinal structural frame, that is to say, the sides of the supporting framework. As illustrated, in the preferred embodiment, the means (actuators and levers) forming the longitudinal sides of the supporting framework extend from the front and rear sides of the respective columns 14d, 14e of the portal element 14.
These guide means extend between each wheel supporting head 12a, 12b, 12c, 12d and the corresponding lateral uprights 14d, 14e of the portal element 14.
As illustrated, the linkage means extend, in particular, from linkage projections, extending from the face of the respective head facing inwards or the center of the apparatus, to the corresponding front and rear transversal faces of the portal element 14 uprights, in any event being in a vertical position lower than the actuator means 20a, 20b, 20c, 20d.
In particular, for each side there are opposite first and second linkage means respectively 24a, 26a and 24b, 26b, at the side 10a, and 24c, 26c and 24d and 26d, at the opposite side 10b.
In particular, each four-bar linkage guide element has a first linkage arm 24a, 24b, 24c, 24d with a smaller cross-section, the top of which is connected between an upper end of the corresponding head and a substantially intermediate point of the corresponding portal upright.
Moreover, each four-bar linkage guide element has a second linkage arm 26a, 26b, 26c, 26d with a larger cross-section, which is connected between the lower end of the corresponding head and a lower enlargement of the corresponding portal upright.
In particular, each upper lever 24a, 24b, 24c, 24d extends between corresponding connecting portions 124a, 224a, 124b, 224b, 124c, 224c, 124d, 224d, on the respective head and on the respective upright, whilst each lower lever 26a, 26b, 26c, 26d extends between corresponding connecting portions 126a, 226a, 126b, 226b, 126c, 226c, 126d, 226d, respectively on the relative head and on the relative upright.
As illustrated, inserted in said connecting portions are corresponding swivel pins of the levers 24a, 24b, 24c, 24d, 26a, 26b, 26c, 26d and of the actuators 20a, 20b, 20c, 20d, which allow their free rotation relative to the parts to which the ends of the levers and actuators are connected.
As illustrated, the connecting portions for the lower levers 26a, 26b, 26c, 26d form a fork-shaped portion extending downwards from the respective column 14d, 14e.
According to another advantageous aspect, there is an apparatus driving or control position or cab 30, which, as illustrated, is supported above the framework, and in particular, on the mobile supporting means 14.
Advantageously, in the present apparatus, the control position is vertically mobile together with the load 11.
As illustrated, in particular in
The mobile position 30 allows the operator to remain close to the load 11 to be coupled up or released, so that the operations performed are easier.
Advantageously, there are also means for housing the apparatus drive means, the housing means being supported on the framework mobile supporting means 14.
These housing means consist of a closed case, labelled 32 in the accompanying drawings, supported on the platform or body 34, the top being fixed to the framework, in particular to the transversal structural frame element 14, in a transversally central position relative to the latter.
As illustrated, the driving position or cab 30 is in an extended front position of the longitudinal supporting platform 34. In a balanced way, the housing means, for respective drive means, extend to the rear of the control position 30 on the side of the beam 14 opposite that from which the cab 30 extends.
As illustrated, the lower supporting platform 34 for the cab 30 and the case 32 housing the drive means also rests above the central longitudinal elements 14b, 14c of the transversal structural frame element 14.
Advantageously, the housing means 32, for the respective drive means, are removably connected to the apparatus framework. In this way, when repairs or maintenance are required on the drive means, the entire module 32 can be removed from the apparatus and substituted with another module, so that the apparatus can be rendered operative extremely rapidly. This drastically reduces apparatus down times.
In particular, the removable connecting means comprise bushings, of which only the bushings 31′, 31′—preferably with internal threading—are illustrated in
As illustrated, in particular in
In particular, as illustrated, the housing means for the drive means comprise a plurality of containment sides 32b, 32c, 32d, 32e and an upper containment wall 32f.
Moreover, as illustrated, the housing means for the drive means comprise a plurality of uprights on which the sides rest, of which only a few—labelled 132a, 132b, 132c —are illustrated in
As illustrated, advantageously, the housing means for the drive means comprise a lower base 32h for connection to the apparatus framework.
The housing means for the drive means comprise hoisting points or brackets for lifting means in the maintenance workshop, to facilitate removal from or positioning on the apparatus. However, the case 32 hoisting points or brackets are not illustrated in detail in the accompanying drawings.
The case or module 32 houses an internal combustion engine, as well as any hydraulic or electrical components for transmission of the power, and any electronic components for controlling the apparatus.
Advantageously, the case 32 housing the drive means has walls with suitable acoustic insulation properties to reduce the noise, in particular if an internal combustion engine is used.
As already indicated, there are main drive means for the present apparatus.
As shown in
It may be seen how, advantageously, the engine 41 is supported above the apparatus supporting framework, with the hydraulic pumping means 42 and 42 and the relative connecting means 40. In this way, repair and maintenance operations to be carried out without bringing the drive means down to ground level are still very much facilitated.
In particular, as illustrated, the housing means 32 support and contain the engine 41 and the hydraulic pumping means 42 and 42, as well as the connecting means 44 between them.
As shown in
Similarly to the previous first preferred embodiment of the housing means or module 32, in this second preferred embodiment 132, the engine 41 is supported above the apparatus supporting framework, with the electric generator means 38 and the relative connecting means 40.
Similarly to the previous first preferred embodiment of the housing means or module 32, in this second preferred embodiment, the housing means support the engine 36 and the electric generator means 38, as well as the connecting means 40 between them.
According to another aspect, the housing means support hydraulic or electrical transmission or connecting means, not illustrated in detail in the accompanying drawings, which allow power to be transmitted to user devices, such as hydraulic motors or hydraulic actuators, respectively for driving the wheels, the steering wheel and lifting, or alternatively it is transmitted to electric motors and other electrically powered devices.
Operation of the apparatus is briefly described below. Starting from a lowered load pick up condition, illustrated in
Once the apparatus has arrived at a container on which the container carried must be loaded, the hydraulic circuit activates the hydraulic actuators 20a, 20b, 20c, 20d, to obtain an apparatus lifted position, shown in
In this lifted position the container carried can therefore be released on top of another container, as shown in
According to another advantageous aspect, there are steering means for the movement means, that is to say, for the apparatus wheels 16a, 16b, 16c, 16d.
As illustrated, the steering means comprise a vertical shaft 15a, 15b, 15c, 15d for wheel 16a, 16b, 16c, 16d support and rotation, and means for rotationally driving the corresponding shaft (not illustrated in the accompanying drawings), on the supporting head 12a, 12b, 12c, 12d of the respective wheel 16a, 16b, 16c, 16d.
There are also electronic steering wheel control means.
As illustrated, the steering wheel control means are designed to steer the movement means 16a, 16b, 16c, 16d independently of one another.
As shown in
This movement is particularly advantageous when an apparatus which has unloaded a container held between its sides alongside other containers must move away from the latter. If, as often happens, the apparatus is positioned with one of its sides particularly close to a respective container, performing such a movement at an angle or sideways, the apparatus can move away from the container without striking it. In the prior art for example when performing a curved section although the front or rear longitudinal end of the apparatus was moved away from the container, the other longitudinal end struck the container.
Advantageously, as illustrated in
Again advantageously, as illustrated in
Again advantageously, as illustrated in
In practice, with the front wheels and the rear wheels set at a different angle to the longitudinal direction and, in any case, set at different angles to one another, as illustrated in
According to another aspect, there are control means for the movement means which allow the front part 12a, 12c of the apparatus to be moved towards or away from the rear part 12b, 12d.
In particular, there are control means for the rotation or travel of the wheels which allow the front and rear wheels to be rotated in opposite directions to one another, particularly to promote longitudinal movements of the wheels towards or away from one another during lifting and lowering.
In practice, for framework mobile part 14 lifting operations, during which the front wheels 16a, 16c and the rear wheels 16b, 16d move towards one another, the front wheels 16a, 16c are driven in such a way that they rotate backwards, whilst the rear wheels 16b, 16d are driven in such a way that they rotate forwards.
In contrast, for framework mobile part 14 lowering operations, during which the front wheels 16a, 16c and the rear wheels 16b, 16d move away from one another, the front wheels 16a, 16c are driven in such a way that they rotate forward, whilst the rear wheels 16b, 16d are driven in such a way that they rotate backwards.
Basically, a light apparatus for carrying a load is obtained, which is advantageous in terms of transfer speed, and which can advantageously be kept high. More rapid accelerations and decelerations than those of prior art apparatuses are possible.
Moreover, considering the significant structural simplification compared with prior art apparatuses, the present apparatus allows particularly advantageous construction costs.
An apparatus for carrying a load is provided, having a supporting framework with variable positioning, that is to say, able to assume a plurality of different operating configurations.
The apparatus supporting framework has different height configurations, which the operator can select as required. Basically, it is an apparatus with a supporting framework with variable height.
Moreover, the apparatus supporting framework has different length configurations. Basically, it is an apparatus with a supporting framework with variable length.
The invention described has evident industrial applications and can be modified and adapted without thereby departing from the scope of the inventive concept. Moreover, all the details of the invention may be substituted by technically equivalent elements.
Number | Date | Country | Kind |
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BO2005A000487 | Jul 2005 | IT | national |
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/IB06/01960 | 7/17/2006 | WO | 00 | 4/9/2008 |