The present disclosure relates generally to turbomachines, and more particularly, to increasing a circumferential separation between two blades circumferentially adjacent to a dovetail slot positioned therebetween, which may include a targeted turbine blade therein.
Rotors for turbomachines such as turbines are often machined from large forgings. Rotor wheels cut from the forgings are typically slotted to accept the roots of turbine blades for mounting. As the demand for greater turbine output and more efficient turbine performance continues to increase, larger and more articulated turbine blades are being installed in turbomachines. Latter stage turbine blades are one example in a turbine where blades are exposed to a wide range of flows, loads and strong dynamic forces. Consequently, optimizing the performance of these latter stage turbine blades in order to reduce aerodynamic losses and to improve the thermodynamic performance of the turbine can be a technical challenge.
Dynamic properties that affect the design of these latter stage turbine blades include the contour and exterior surface profile of the various blades used in a turbomachine assembly, which may affect the fluid velocity profile and/or other characteristics of operative fluids in a system. In addition to the contour of the blades, other properties such as the active length of the blades, the pitch diameter of the blades and the high operating speed of the blades in both supersonic and subsonic flow regions can significantly affect performance of a system. Damping and blade fatigue are other properties that have a role in the mechanical design of the blades and their profiles. These mechanical and dynamic response properties of the blades, as well as others, such as aero-thermodynamic properties or material selection, all influence the relationship between performance and surface profile of the turbine blades. Consequently, the profile of the latter stage turbine blades often includes a complex blade geometry for improving performance while minimizing losses over a wide range of operating conditions.
The application of complex blade geometries to turbine blades, particularly latter stage turbine blades, presents certain challenges in assembling these blades on a rotor wheel. For example, adjacent turbine blades on a rotor wheel are typically connected together by cover bands or shroud bands positioned around the outer periphery of the blades to confine a working fluid within a well-defined path and to increase the rigidity of the blades. These interlocking shrouds may impede the direct assembly and disassembly of blades positioned on the rotor wheel. In addition, inner platforms of these blades may include tied-in edges, which also can impede their assembly on the rotor wheel.
A first aspect of the present disclosure provides an apparatus for circumferentially separating turbine blades, the apparatus including: a length-adjustable elongate member having opposing first and second ends; a first clasp coupled to the first end of the length-adjustable elongate member, the first clasp shaped to at least partially engage an airfoil profile of a first turbine blade positioned circumferentially adjacent to a dovetail slot, relative to a centerline axis of the turbomachine; and a second clasp coupled to the second end of the length-adjustable elongate member, the second clasp shaped to at least partially engage an airfoil profile of a second turbine blade circumferentially positioned adjacent to the dovetail slot, the first and second turbine blades being circumferentially adjacent to the dovetail slot at opposing circumferential ends thereof.
A second aspect of the present disclosure provides an apparatus for expanding a circumferential separation between a first turbine blade and a second turbine blade each positioned within a rotor wheel of a turbomachine, the apparatus including: a length-adjustable elongate member having opposing first and second ends, and configured to impart a separating force against the first and second turbine blades circumferentially outward from a targeted turbine blade of the rotor wheel, thereby increasing the circumferential separation between the targeted turbine blade and shroud portions of the first and second turbine blades; a first clasp coupled to the first end of the length-adjustable elongate member, the first clasp shaped to at least partially engage an airfoil profile of the first turbine blade proximal to the shroud portion of the first turbine blade; and a second clasp coupled to the second end of the length-adjustable elongate member, the second clasp shaped to at least partially engage an airfoil profile of the second turbine blade proximal to the shroud portion of the second turbine blade, the first and second turbine blades being separated by the targeted turbine blade positioned circumferentially therebetween.
A third aspect of the present disclosure provides an apparatus for expanding a circumferential separation between a first turbine blade and a second turbine blade each positioned within a rotor wheel of a turbomachine, wherein the first and second turbine blades are separated by a targeted turbine blade positioned circumferentially therebetween, the apparatus including: a length-adjustable elongate member having opposing first and second ends; a first clasp rotatably coupled to the first end of the length-adjustable elongate member, the first clasp shaped to at least partially engage an airfoil profile of the first turbine blade proximal to a shroud portion of the first turbine blade; and a second clasp rotatably coupled to the second end of the length-adjustable elongate member, the second clasp shaped to at least partially engage an airfoil profile of the second turbine blade proximal to a shroud portion of the second turbine blade; wherein each of the first and second clasps impart a separating force against the first and second turbine blades circumferentially outward, to expand the circumferential separation between targeted turbine blade and the shroud portions of the first and second turbine blades.
Spatially relative terms, such as “inner,” “outer,” “beneath,” “below,” “lower,” “above,” “upper,” “inlet,” “outlet,” and the like, may be used herein for ease of description to describe one element or feature's relationship to another element(s) or feature(s) as illustrated in the figures. Spatially relative terms may be intended to encompass different orientations of the device in use or operation in addition to the orientation depicted in the figures. For example, if the device in the figures is turned over, elements described as “below” or “beneath” other elements or features would then be oriented “above” the other elements or features. Thus, the example term “below” can encompass both an orientation of above and below. The device may be otherwise oriented (rotated 90 degrees or at other orientations) and the spatially relative descriptors used herein interpreted accordingly.
In
Each blade 20 can be mechanically coupled to and mounted on rotor wheel 12 at a dovetail slot 22 of rotor wheel 12 through a turbine blade root 30. Turbine blade root 30 may include, e.g., a dovetail profile designed to fit within and engage a complementary slot within rotor wheel 12. As shown in
Shroud portion 32 of each blade 20 can be shaped to include, e.g., an interlocking profile 34 for circumferential engagement with shroud portions 32 of adjacent blades 20. Interlocking profile 34 can include multiple regions of contact between directly adjacent blades 20, and such regions of contact may be oriented in an at least partially radial and/or circumferential direction relative to axial axis A. In some examples, interlocking profile 34 may include a Z-shape, a V-shape, a zig-zag path with multiple transition points, a curvilinear surface, a complex geometry including straight-faced and curved surfaces, etc. However embodied, interlocking profile 34 can inhibit axial sliding of each blade 20 relative to rotor wheel 12 after each blade 20 has been installed. These aspects of interlocking profile 34 can be advantageous during operation of turbomachine 10, e.g., by maintaining the relative position of each blade 20 relative to each other and to rotor wheel 12. However, interlocking profile 34 may also reduce the ability for one or more blades 20 to be installed or removed from a location directly between two other blades 20 during manufacture or servicing. Embodiments of the present disclosure can mitigate these properties of interlocking profile 34, e.g., by increasing the circumferential separation between two blades 20 to allow one blade 20 to be installed or removed at a portion of rotor wheel 12 positioned therebetween. Various embodiments for at least temporarily increasing a circumferential separation distance between two blade(s) 20 are discussed herein. Embodiments of the present disclosure can include an apparatus which may be operated manually and/or automatically by a user or other machine used for servicing turbomachine 10.
Turning to
Apparatus 100 can include a first clasp 104 and a second clasp 106 each respectively coupled to opposing ends E1, E2, of elongate member 102. According to one example, first and second clasps 104, 106 may each be rotatably coupled to ends E1, E2, of elongate member 102 through a first rotatable coupler 108 and a second rotatable coupler 110. Rotatable couplers 108, 110 can allow movement of first and second clasps 104, 106 relative to elongate member 102, e.g., along the direction of arrow M. As discussed in further detail elsewhere herein, each clasp 104 can be shaped to at least partially engage an airfoil profile of blade(s) 20 (
First clasp 104 can optionally include a coupling component 112 configured to secure first clasp 104 of apparatus 100 to one blade 20. Second clasp 106 may similarly include a coupling component 114 for securing second clasp 106 of apparatus 100 to another blade 20. Each coupling component 112, 114 may be embodied as, e.g., an additional member fixedly or adjustably coupled to first or second clasp 104, 106 to increase the contact area between clasp 104, 106 and blade 20. Coupling component 112, 114 may be shaped to engage or receive therein an edge, surface, and/or distinct portion of blade 20 therein. Coupling component 112, 114 can allow a user to secure apparatus 100 to respective blades 20 during operation. In addition, a user of apparatus 100 can apply mechanical work against blades 20 through coupling components 112, 114 when operated.
One or more clasps 104, 106 of apparatus 100 may also include a radially-extending member 116 to further engage blade(s) 20 to be circumferentially separated from at least one targeted blade 20c therebetween. Radially-extending member 116 may be coupled to any desired portion of clasp 104, 106 to effectuate contact between radially-extending member 116 and blade 20. In an example, radially-extending member 116 can be coupled to coupling component 112, 114 of first or second clasp 104, 106. Radially-extending member 116 can, optionally, have a different material composition from its corresponding clasp 104, 106. According to an example, radially-extending member 116 may include a polymerous material, e.g., a thermoelastic polymer such as polyoxymethylene, acrylonitrile butadiene styrene, and/or similar materials. However embodied, radially-extending member 116 may have a material composition which imparts a reduced amount of mechanical stress on contacted blade(s) 20, as compared to the composition of first and second clasp(s) 104, 106. Radially-extending member 116 can further include a radial endwall 117 shaped to engage a portion of blade 20 other than a sidewall thereof. For instance, radial endwall 117 may be shaped to engage shroud portion 32 (
First and/or second clasps 104, 106 can optionally include an axially extendable member 118 for modifying a shape of first or second clasp 104, 106, and or securing apparatus 100 at a desired position relative to blade(s) 20 (
Turning to
Blade 20 can include multiple surfaces and/or points of reference described herein. The separately identified surfaces, locations, regions, etc., of blade 20 discussed herein are provided as examples and not intended to limit possible locations and/or geometries for blades 20 prepared for installation or removal by apparatus 100 according to embodiments of the present disclosure. The placement, arrangement, and orientation of various sub-components can change based on intended use and the type of power generation system in which cooling structures according to the present disclosure are used. The shape, curvatures, lengths, and/or other geometrical features of blade 20 can also vary based on the application of a particular turbomachine 10 (
A leading edge FL of blade 20 can be positioned at an initial point of contact between an operative fluid of turbomachine 10 and blade 20. A trailing edge FT, by contrast, can be positioned at the opposing side of blade 20. In addition, blade 20 can include a pressure side surface FP and/or suction side surface FS distinguished by a transverse line B which substantially bisects leading edge FL and extends to the apex of trailing edge FT. Pressure side surface FP and suction side surface FS can also be distinguished from each other based on whether, during operation, fluids flowing past blade 20 exert positive or negative resultant pressures against respective surfaces against blade 20. In the example embodiment of
For ease of operation with different blades 20, apparatus 100 can include features which geometrically imitate, approximate, or otherwise physically correspond to respective surfaces of blade(s) 20 engaged with clasp(s) 104, 106, e.g., leading edge FL, trailing edge FT, pressure side surface FP, and/or suction side surface FS. Clasp(s) 104, 106 and/or their respective coupling component(s) 112, 114 can include a surface profile PA shaped to complement a corresponding region of blade 20. According to one example, surface profile PA of coupling component(s) 112, 114 may be inwardly concave to complement a convex surface profile of blade 20, e.g., suction side surface FS. Other components of apparatus 100 may also be shaped to complement and/or structurally correspond to other portions of blade 20. For instance, axially-extendable member 118 can extend linearly from clasp 104, 106 along the direction of length-adjustable coupler. When extended, axially-extendable member 118 may contact a portion of blade 20 positioned distally relative to apparatus 100, e.g., leading edge FL and/or a proximal region of pressure side surface FP. It is understood that the edges and/or surfaces of blade 20 contacted with portions of clasp(s) 104, 106 may vary between embodiments, and to accommodate varying implementations.
Turning to
Referring to
Embodiments of the present disclosure can provide several technical and commercial settings, some of which are discussed herein by way of example. Embodiments of the fixtures and methods discussed herein can facilitate installation and removal of one or more blades without necessitating removal of all blades from a respective rotor wheel. Embodiments of the present disclosure can also prevent wear and/or other degradation of individual blades by including radially-extending members and/or other features adapted to contact less-vulnerable surfaces of each blade, and with less abrasive materials. It is also understood that embodiments of the present disclosure can provide advantages and features in other operational and/or servicing contexts not addressed specifically herein.
The terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the disclosure. As used herein, the singular forms “a,” “an,” and “the” are intended to include the plural forms as well, unless the context clearly indicates otherwise. It will be further understood that the terms “comprises” and/or “comprising,” when used in this specification, specify the presence of stated features, integers, steps, operations, elements, and/or components, but do not preclude the presence or addition of one or more other features, integers, steps, operations, elements, components, and/or groups thereof.
This written description uses examples to disclose the invention, including the best mode, and to enable any person skilled in the art to practice the invention, including making and using any devices or systems and performing any incorporated methods. The patentable scope of the invention is defined by the claims, and may include other examples that occur to those skilled in the art. Such other examples are intended to be within the scope of the claims if they have structural elements that do not differ from the literal language of the claims, or if they include equivalent structural elements with insubstantial differences from the literal language of the claims.
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