The present invention generally relates to an apparatus for coating a cylinder, (particularly but not exclusively a wiping cylinder of an intaglio printing press) with a plastic composition.
In intaglio printing presses, it is commonly known to use a wiping cylinder contacting the plate cylinder carrying the intaglio printing plate or plates as a wiping device for wiping and cleaning the surface of the intaglio printing plate or plates. The purpose of such a wiping cylinder is to simultaneously press the ink deposited onto the printing plates into the engravings and clean the excess ink from the plenum of the printing plates, i.e. the unengraved area of the printing plates outside the engravings.
In order to achieve good printing quality, the wiping cylinder is commonly designed in such a way that its outer surface contacting the printing plates is both physically and chemically resistant, i.e. is adapted to sustain the high contact pressure and friction with the printing plates and can withstand the physical and chemical contact with the ink components and pigments, as well as with the cleaning solutions which are used to clean the surface of the wiping cylinder.
It has already been proposed to provide such a wiping cylinder with an outer layer of resilient synthetic composition, namely a heat-hardenable plastic composition such as PVC. U.S. Pat. No. 3,785,286, U.S. Pat. No. 3,900,595 and U.S. Pat. No. 4,054,685 for instance disclose methods for making such wiping cylinders as well as apparatuses for implementing the said methods. These publications are incorporated by reference in the present application, especially in respect to the material used for forming such cylinders and to the machines and methods used for building such wiping cylinders. Referring for instance to the coating apparatus described in U.S. Pat. No. 4,054,685, means are provided for horizontally mounting a cylinder to be coated for rotation about its axis of rotation. Coating is performed by rotating the cylinder past a straight-edged scraper blade mechanism disposed at one side of the cylinder and which extends parallel to the cylinder axis, this blade mechanism being adapted to be moved towards and away from the cylinder. The blade mechanism consists of two blades mechanically coupled to each other, namely a lower blade and an upper blade which are jointly designed to ensure a proper supply of heat-hardenable plastic material to the surface of the cylinder to be coated and allow adjustment of the thickness of the material to be deposited. The blade mechanism is adapted to be moved towards and away from the cylinder while maintaining the straight edge of the lower blade (i.e. the edge which extends along the length of the cylinder) parallel to the axis of rotation of the cylinder. The plastic material is supplied to the blade mechanism on top of the upper blade which is disposed, during coating of the cylinder, in an inclined relationship with respect to the cylinder so as to form a reservoir between the upper side of the upper blade and the periphery of the cylinder to be coated. Means are provided for restraining flow of the plastic material sideways from the reservoir. The blade mechanism can be translated towards and away from the cylinder in order to maintain a desired uniform spacing (a couple of millimetres or less) between the straight edge of the lower blade and the periphery of the cylinder along the full length of the cylinder. The cylinder is rotated in a direction to cause its periphery to move downwardly past the blade mechanism to thereby apply to the periphery of the cylinder a thin uniform layer of plastic composition having a thickness determined by the spacing between the straight edge of the lower blade and the periphery of the cylinder. This layer of plastic material is heat-cured by applying radiant heat to the cylinder throughout its length as the cylinder is rotated so as to cause hardening of the deposited layer of plastic material and produce a hardened layer of the desired hardness. Several layers with different hardnesses and thicknesses are preferably formed in this way onto the cylinder surface.
According to the solutions described in U.S. Pat. No. 4,054,685, supply of the plastic material to the surface of the cylinder is either interrupted by removing the upper blade of the blade mechanism or by retracting the upper blade away from the cylinder, the upper blade sliding on top of the lower blade.
U.S. Pat. No. 5,180,612 discloses another type of apparatus for coating a wiping cylinder with a layer of plastic material which, in contrast to the previous apparatuses, makes use of a twin-roller coating unit for the application of the plastic material onto the surface of the cylinder. Such a solution has a number of disadvantages including in particular the higher complexity of the coating unit as well as it greater size which affects the ability of the operator to efficiently monitor the coating process and take corrective measures during the coating process. Further, this solution requires an additional cooling unit to regulate the temperature of the rotating coating rollers and prevent undesired hardening of the plastic composition before it reaches the surface of the cylinder. Lastly, cleaning of the coating unit at the end of the coating process is made much more complicated due to the inherently complex nature of the coating unit with its two rotating rollers.
An aim of the invention is to improve the known devices and methods.
It is an aim of the present invention to provide an apparatus for coating a cylinder with a plastic composition of the type comprising a scraper blade mechanism for applying the plastic composition which is of simpler construction that the known apparatuses.
Another aim of the present invention is to provide a coating apparatus which allows simplification of the required coating operations and enables the operator to focus to a greater extent on the coating process itself, rather than on the operation of the coating apparatus.
Still another aim of the present invention is to provide a coating apparatus allowing the manufacture of cylinders exhibiting an increased coating quality.
These aims are achieved thanks to the apparatus and the blade mechanism defined in the claims.
According to the invention, the blade mechanism used to apply the plastic composition includes a single substantially planar blade mounted rotatably about an axis parallel to the axis of rotation of the cylinder to be coated. This blade comprises, at its terminal end proximate to the cylinder, an inclined end portion having an inverted-V shape rising from the upper side of the blade, the top edge of the inclined end portion forming the straight edge of the blade which extends along the full length of the cylinder and which is used to apply the appropriate layer of coating material.
During coating of the cylinder, the blade is disposed in an inclined relationship with respect to the cylinder so as to from a reservoir between the upper side of the blade and the periphery of the cylinder for receiving the supply of heat-hardenable plastic composition in a similar way as the upper blade of the prior art solutions. In contrast to the prior art solutions, discontinuation of the application of the plastic composition to the periphery of the cylinder is performed by rotating the blade so that the straight edge of the blade undergoes an upward movement tangential to the periphery of the cylinder.
In other words, according to the invention, the proposed single-blade mechanism with its specifically designed blade profile achieves the same function as that of the two-blade mechanism of the prior art, this however at the cost of a simpler construction and easier manipulations.
The result is a greater ability for the operator to focus on the coating process itself because the proposed single-blade mechanism necessitates fewer manipulations in order to be operated. This further leads to a better control of the evolution of the coating process and, as a consequence, an increased coating quality of the cylinders.
Advantageous embodiments of the invention are the subject-matter of the dependent claims.
Other features and advantages of the present invention will appear more clearly from reading the following detailed description of embodiments of the invention which are presented solely by way of non-restrictive examples and illustrated by the attached drawings in which:
Not shown is the centralized computer interface, known per se in the art, that is coupled to the functional parts of the machine and enables the operator to operate and interact with the machine. This computer interface preferably included a touch screen mounted on a pivotable supporting arm coupled at the frontal side of the machine body 2 (preferably on the right-hand corner of the frontal side of the machine 2) so that the operator can adjust and monitor the various parameters of the machine while facing the cylinder from the frontal part of the machine.
In this embodiment, the heating means 6 are located in a movable hood part 7 which can be pivoted onto or away from the cylinder location by an actuation mechanism 70 (such as a pneumatically-actuated arm coupled at one extremity to the main machine body 2 and at the other extremity to the hood part 7). The hood part 7 is advantageously provided with a window panel 72 comprising a transparent heat-resistant glass window 73. In this example, the window panel 72 is mounted rotatably at its upper part onto the hood part 7, the window panel 72 being shown in an open position in
The heating means 6 include a plurality of individual heating elements 60 (preferably ceramic heating elements) mounted on a curved supporting frame 62 located inside the hood part 7. In this illustrative example, the heating elements 60 are arranged so as to form an array of eight columns of six heating elements each that are mounted on the curved supporting frame 62 so as to follow the curvature of the cylinder to be coated and extend along the full length of the cylinder.
Aspiration means, not shown in detail but known per se in the art, are further provided in the hood part 7 so as to suitably aspirate the fumes that are generated during the coating and heating processes. These fumes are preferably evacuated to a condensation and/or filter unit (not shown) before disposal.
The means 3 for horizontally mounting the cylinder to be coated for rotation about its axis of rotation include a pair of bearings 3a, 3b that resemble the head-stock and tail-stock, respectively, of a lathe. The head-stock 3a holds a revolving spindle driven by the driving means 5 for coupling with one extremity of the cylinder to be coated and for driving the cylinder into rotation. The tail-stock 3b can be moved axially along the axis of rotation of the cylinder to be coated to be secured to the other extremity of the cylinder and to accommodate different lengths of cylinder. If necessary, shaft extensions can be secured to one or both of the head-stock 3a and tail-stock 3b in order to mount short cylinders.
As mentioned hereinabove, the blade mechanism 4 is shown in
The blade mechanism 4 is adapted to be moved towards and away from the cylinder to be coated. To this end, the blade mechanism 4 is coupled to translation means comprising a pair of guide members 8a, 8b located on each side of the blade mechanism 4. Translation of the blade mechanism 4 onto the guide members 8a, 8b is induced by suitable driving means, preferably electrical motors. The translation means ensure appropriate displacement of the blade mechanism 4 between the cleaning position, shown in
Rotation of the blade 40 between the cleaning position shown in
The plastic composition to be applied onto the cylinder surface is supplied in the reservoir formed between the upper side of the blade 40 and the periphery of the cylinder C. Means 9 for restraining the flow of plastic composition sideways from the reservoir are further provided. These means 9 preferably include a pair of cheek members 90 mounted on the upper side of the blade 40 and each comprising a sidewall member 95 directed perpendicularly to the axis of rotation of the cylinder C for contacting each end thereof. The cheek members 90 are preferably mounted on the blade 40 so as to slide along a direction parallel to the axis of rotation of the cylinder and be adapted to the actual length of the cylinder C. To this end, each cheek member 90 comprises an end piece 91 which is guided into a longitudinal dove-tailed groove 41 provided on the underside of the blade 40 and which extends parallel to the straight edge 40a of the blade 40. Each cheek member 90 is further provided with a locking member 92 (such as a screw member or any similar locking means) for locking the cheek member 9 in place once the adequate position on the blade 40 is found.
In
The coating process occurs with the blade 40 oriented as shown in
The position of the blade 40 following an interruption of the coating process is illustrated in
Preferably, the position of the blade 40 in the coating position is selected in such a manner that the straight edge 40a of the blade lies substantially in a horizontal plane passing by the axis of rotation of the cylinder C (which horizontal plane is designated by reference P in
As shown schematically in the example of
In operation, when the blade mechanism 4 is brought forward towards the circumference of the cylinder C, the optical distance measurement device 100 continuously monitors the distance between the blade mechanism and the circumference of the cylinder C. If the optical distance measurement device 100 detects that the distance has fallen below the threshold distance d, translation of the blade mechanism 4 is stopped in order to prevent damage, the operator being informed of this status through the provision of an appropriate warning message from the centralized computer interface.
It will be understood that various modifications and/or improvements obvious to the person skilled in the art can be made to the embodiments described hereinabove without departing from the scope of the invention defined by the annexed claims.
Number | Date | Country | Kind |
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05108565.2 | Sep 2005 | EP | regional |
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/IB2006/053198 | 9/11/2006 | WO | 00 | 4/22/2008 |