TECHNICAL FIELD
The present invention relates to an apparatus for controlling motive power transmission in a vehicle (hereinafter referred to as a “power transmission control apparatus for a vehicle”).
BACKGROUND ART
Conventionally, there has been a power transmission control apparatus for a vehicle which includes a transmission having a plurality of gear stages and controls shifting among the gear stages of the transmission through use of actuators (see, for example, Patent Document 1).
In the transmission of such an apparatus, a plurality of fork shafts are provided. Each fork shaft is movable in the axial direction between its neutral position and a meshing position, independently of the remaining fork shafts. In a state in which one fork shaft is located in its meshing position and all the remaining fork shafts are located in their neutral positions, a sleeve coupled with the one fork shaft comes into engagement with a free-rotating gear for a gear stage corresponding to the meshing position. As a result, the free-rotating gear is unrotatably fixed to a shaft on which the free-rotating gear is provided, whereby the gear stage corresponding to the meshing position is realized. The position of each fork shaft in the axial direction is controlled by an actuator.
In this transmission, when a gear shift from the current gear stage to an adjacent gear stage (so-called “sequential shift”) is performed, first, a fork shaft corresponding to the current gear stage is moved by the actuator to its neutral position from its meshing position for that gear stage. Namely, there is a attained a state in which all the fork shafts are located in their neutral positions. Thus, the state of the transmission changes from a “state in which the current gear stage has been realized” to neutral (a state in which no gear stage is realized). Subsequently, a fork shaft corresponding to the adjacent gear stage is moved by the actuator from its neutral position to is meshing position for that gear stage. As a result, the state of the transmission changes from neutral to a “state in which the adjacent gear stage has been realized.” As described above, in the case of sequential shift, a gear stage to be used after the shift operation (hereinafter simply referred to as the “gear stage after the shift operation”) is “realized” after the “cancellation” of the gear stage used before the shift operation (hereinafter simply referred to as the “gear stage before the shift operation”).
In addition, in this transmission, a gear shift (so-called “skip shift”) from the current gear stage to a gear stage (hereinafter, referred to as a “nonadjacent gear stage”) which is two or more gear stages apart from the current gear stage can be performed. In the skip shift, after the state of the transmission has changed to neutral from the “state in which the current gear stage has been realized,” a fork shaft corresponding to the nonadjacert gear stage is moved from its neutral posltion to its meshing position for that nonadjacent gear stage.
PRIOR ART DOCUMENT
Patent Document
Patent Document 1: Japanese Patent Application Laid-Open (kokai) No. 2006-97740
SUMMARY OF THE INVENTION
In the case of a power transmission control apparatus including the above-described transmission, a vehicle cannot be accelerated over a neutral period in the shift operation between the “operator of cancelling the gear stage before the shift operation” and the “operation of realizing the gear stage after the shift operation.” Accordingly, there has been demand for shortening the neutral period to the extent possible.
The present invention has been accomplished in view of the above-described point, and its object is to provide a power transmission control apparatus for a vehicle which controls shift operation of a transmission among gear stages through use of actuators and which can shorten the neutral period in the shift operation and can perform skip shift.
The feature of the power transmission control apparatus for a vehicle according io the present invention resides in provision of a coupling mechanism which can couple first and second fork shafts among a plurality effort shafts in the axial direction. The coupling mechanism is configured such that when both the first and second fork shafts are located in their neutral positions, the coupling mechanism does not couple the first and second fork shafts in the axial direction so that, white one of the first and second fork shafts is maintained in its neutral position, the other of the first and second fork shafts can be moved, through drive of the actuator, from its neutral position to the corresponding meshing position. Further, the coupling mechanism is configured such that when the one fork shaft is located in its neutral position and the other fork shaft is located in the corresponding meshing position, the coupling mechanism couples the first and second fork shafts in the axial direction so that, when the one fork shaft is moved from its neutral position to the corresponding meshing position through drive of the actuator, the other fork shaft is simultaneously moved from the corresponding meshing position to its neutral position.
Accordingly, in the case where a gear shift from “a gear stage corresponding to the meshing position of the other fork shaft” to “a gear stage corresponding to the meshing position of the one fork shaft” is performed, the operation of cancelling the gear stage before the shift operation and the operation of realizing the gear stage after the shift operation are performed simultaneously. Accordingly, the neutral period becomes shorter as compared with the case of a conventional apparatus in which the “operation of realizing the gear stage after the shift operation” is performed after the “operation of cancelling the gear stage before the shift operation.”
In addition, the above-described apparatus according to the present invention can move each fork shaft between its neutral position and a corresponding meshing position while maintaining all the remaining fork shafts in their neutral positions. Accordingly, after the fork shaft corresponding to the currently realized gear stage has moved to its neutral position from the meshing position corresponding to that gear stage, any fork shaft can be moved from its neutral position to a meshing position. Namely, by performing the “operation of realizing the gear stage after the shift operation” after the “operation of cancelling the gear stage before the shift operation” as in the case of the conventional apparatus, the “skip shift” can be performed as in the case of the conventional apparatus. In summary, the present apparatus can shorten the neutral period in the shift operation and can perform the skip shift.
In the above-described apparatus according to the present invention, each of the fort shafts may have two heads which are separated from each other in the axial direction and which correspond to two of a plurality of the gear stages, and the transmission may include a shift and selection shaft which is provided to be movable in the axial direction and rotatabfe about its axis and which has an inner lever protruding from a circumferential surface of the shift and selection shaft. This shift and selection shaft is driven by the above-mentioned actuator.
In this case, a distance obtained by subtracting, from a distance between the two heads provided on the fork shaft, a moving distance of the fork shaft from the neutral position to the meshing position, is preferably greater than a width of the inner lever as measured in the axial direction of the fork shaft.
By virtue of the above-described configuration, in the case where the gear shift from “the gear stage corresponding to the meshing position of the other fork shaft” to “the gear stage corresponding to the meshing position of the one fork shaft” is performed, it is possible to move the inner lever from a position between the two heads provided on the other fork shaft to a position between the two heads provided on the one fork shaft while maintaining the other fork shaft in the meshing position (namely, without performing the “operation of cancelling the gear stage before the shift operation”). Thereafter, by pressing either one of the two heads of the one fork shaft in the axial direction by the inner lever, the one fork shaft is moved from its neutral position to its meshing position, whereby the “operation of cancelling the fear stage before the shift operation” and the “operation of realizing the gear stage after the shift operation” are performed simultaneously as described above.
BRIEF DESCRIPTION OF THE DRAWINGS
FIG. 1 is a schematic diagram of a vehicular power transmission control apparatus according to an embodiment of the present invention.
FIG. 2 is a schematic view showing the positional relation between an S&S shaft and a plurality of fork shafts in neutral in the transmission shown in FIG. 1.
FIG. 3 is a pair of schematic views showing the state of engagement between a “sleeve and a fork shaft” and the S&S shaft in the transmission shown in FIG. 1.
FIG. 4 is a set of schematic views showing the states of the plurality of fork shaft in a state in which each gear stage is realized in the transmission shown in FIG. 1.
FIG. 5 is a pair of views used for describing the relation between the distance between a pair of heads and the width of an inner lever.
FIG. 8 is a set of views used for describing an operation for a sequential shift from a second gear stage to a third gear stage in the transmission shown in FIG. 1.
FIG. 7 is a set of views used for describing an operation for a sequential shift from the second gear stage to a first gear stage in the transmission shown in FIG. 1.
FIG. 8 is a set of views used for describing an operation for a skip shift from the third gear stage to the first gear stage in the transmission shown in FIG. 1.
FIG. 9 is a set of views corresponding to those of FIG. 4 and relating to a transmission according to a modification of the transmission shown in FIG. 1.
FIG. 10 is a first set of views corresponding to those of FIG. 4 and relating to a transmission according to a second modification of the transmission shown in FIG. 1.
FIG. 11 is a second set of views corresponding to those of FIG. 4 and relating to a transmission according to the second modification of the transmission shown in FIG. 1.
FIG. 12 is a view corresponding to FIG. 2 and relating to a transmission according to a third modification of the transmission shown in FIG. 1.
FIG. 13 is a set of views corresponding to those of FIG. 4 and relating to the transmission shown in FIG. 12.
FIG. 14 is a set of views corresponding to those of FIG. 6 and relating to the transmission shown in FIG. 12.
FIG. 15 is a set of views corresponding to those of FIG. 7 and relating to the transmission shown in FIG. 12.
FIG. 16 is a set of views corresponding to those of FIG. 8 and relating to the transmission shown in FIG. 12.
FIG. 17 is a set of views corresponding to those of FIG. 13 and relating to a transmission according to a modification of the transmission shown in FIG. 12.
MODE FOR CARRYING OUT THE INVENTION
(Overall Configuration)
A vehicular power transmission control apparatus according to an embodiment of the present invention (hereinafter referred to as the “present apparatus”) will now be described with reference to the drawings. As shown in FIG. 1, the present apparatus includes a transmission T/M, a friction clutch C/T, a clutch actuator ACT1, a shift actuator ACT2, and an electronic control unit (ECU). The present apparatus is also called an automated manual transmission (AMT).
The transmission T/M is a transmission which does not include a torque converter (a so-called manual transmission). The transmission T/M has an input shaft A2 to which power is input from a drive output shaft A1 of an engine E/G which is a well-known internal combustion engine, and an output shaft A3 from which power is output to drive wheels of the vehicle. The drive output shaft A1 and the input shaft A2 are disposed coaxially with each other, and the input shaft A2 and the output shaft A3 are disposed in parallel with each another. The input shaft A2 and the output shaft A3 are supported by a housing (not shown) of the transmission T/M such that they cannot move in the axial direction and can rotate about their axes. The transmission T/M has sk gear stages (a first gear stage (1st) to a sixth gear stage (6th)) for advancing the vehicle. The state of the transmission T/M is controlled by the shift actuator ACT2. The details of the structure of the transmission T/M will be described later.
The friction clutch C/T is a well known flat plate clutch disposed between the drive output shaft A1 of the engine E/G and the inptil shaft A2 of the transmission T/M. The friction clutch C/T is configured such that it can selectively realize an “engaged state” in which a power transmission system is formed between the drive output shaft A1 and the input shaft A2 and a “disengaged state” in which the power transmission system is not formed. The state of the friction clutch C/T is controlled by the clutch actuator ACT1. Therefore, the friction clutch C/T does not have a clutch pedal operated by a driver.
The ECU controls the clutch actuator ACT1 (accordingly, the state of the friction clutch C/T) and the shift actuator ACT2 (accordingly, the state of the transmission T/M) on the basis of information from various sensors, such as a sensor for detecting the amount of operation of an accelerator pedal (accelerator opening) of the vehicle, a sensor for detecting the position of a shift lever of the vehicle, and a sensor for defecting the speed of the vehicle, all of which are not shown.
(Structure of the Transmission T/M)
The structure of the transmission T/M will be described specifically with reference to FIGS. 1 to 8. As shown in FIG. 1, the transmission T/M includes a plurality of fixed gears (also referred to as “drive gears”) G1i, G2i, G3i, G4i, G5i, and G6i; and a plurality of free-rotating gears (also referred to “driven gears”) G1o, G2o, G3o, G4o, G5o, and G6o. The feed gears G1i, G2i, G3i, G4i, G5i, and G6i correspond to the first, second, third, fourth, fifth, and sixth gear stages for forward movement, and are unrotatably fixed to the input shaft A2 to be coaxially with the input shaft A2 and be unmovabie in the axial direction in relation to the input shaft A2.
The free-rotating gears G1o, G2o, G3o, G4o, G5o, and G6o correspond to the first, second, third, fourth, fourth, and sixth gear stages for forward movement, and are rotatably provided on the output shaft A3 to be coaxial with the output shaft A3 and be unmovable in the axial direction in relation to the output shaft A3. The free-rotating gears G1o, G2o, G3o, G4o, G5o, and G6o are always in meshing engagement with the fixed gears G1i, G2i, G3i, G4i, G5i, and G6i, respectively.
The transmission T/M includes sleeves S1, S2, and S3. The sleeves S1, S2, and S3 are unrotatably provided on the output shaft A3 to be coaxial with the output shaft A3 and be movable in the axial direction in relation to the output shaft A3. The sleeve S1 is engageable with the free-rotating gears G1o and G4o for the first and fourth gear stages. The sleeve S2 is engageable with the free-rotating gears G5o and G2o for the fifth and second gear stages. The sleeve S3 is engageable with the free-rotating gears G3o and G6o for the third and sixth gear stages.
As shown in FIGS. 2 and 3, the transmission T/M includes fork shafts FS1, FS2, and FS3. The fork shafts FS1, FS2, and FS3 are supported by the housing (not shown) of the transmission T/M such that they can move in the axial direction, they cannot rotate about their axes, and are parallel to one another. As show in FIG. 3, the fork shafts FS1, FS2, and FS3 are coupled with the sleeves S1, S2, and S3, respectively, such that each of them cannot move in the axial direction in relation to the corresponding sleeve.
When all the fork shafts FS1, FS2, and FS3 are located in their neutral positions in the axial direction (positions shown in FIG. 2), none of the sleeves S1, S2, and S3 are in engagement with the corresponding free-rotating gears. As a result, a neutral state (a state in which a power transmission system is not formed between the input shaft A2 and the output shaft A3) is realized.
When the fork shaft FS1 moves from the neutral position (the position shown in FIG. 2) to the meshing position for the first gear stage (the fourth gear stage) (leftward (rightward) in FIG. 2), the sleeve S1 comes into engagement with the free-rotating gear G1o (G4o), so that the free-rotating gear G1o (G4o) is fixed to the output shaft A3 so as to be unrotatable relative to the output shaft A3. As a result, the first gear stage (the fourth gear stage) is realized. A state in which a gear stage is “realized” means a “state in which only the free-rotating gear for that gear stage is unrotatablly fixed to the output shaft A3 and the free-rotating gears for all the remaining gear stages are maintained rotatable in relation to the output shaft A3.” In other words, the state in which a gear stage is “realized” refers to a “state in which a power transmission system having a reduction ratio (the ratio of the rotational speed of the input shaft A2 to the rotational speed of the output shaft A3) of that gear stage is formed between the input shaft A2 and the output shalt A3.”
Similarly, when the fork shaft FS2 moves from the neutral position (the position shown in FIG. 2) to the meshing position for the fifth gear stage (the second gear stage) (leftward (rightward) in FIG. 2), the sleeve S2 comes into engagement with the free-rotating gear G5o (G2o), whereby the fifth gear stage (the second gear stage) is realized. When the fork shaft FS3 moves from the neutral position (the position shown in FIG. 2) to the meshing position for the third gear stage (the sixth gear stage) (leftward (rightward) in FIG. 2), the sleeve S3 comes into engagement with the free-rotating gear G3o (G6o), whereby the third gear stage (the sixth gear stage) is realized.
A head H1 is fixed to the fork shaft FS1 and has a head portion for the first gear stage (hereinafter referred as the “1st head”) and a head portion for the fourth gear stage (hereinafter referred as the “4th head”) which are spaced from each other in the axial direction. A head H2 is fixed to the fork shaft FS2 and has a head portion for the fifth gear stage (hereinafter referred as the “5th head”) and a head portion for the second gear stage (hereinafter referred as the “2nd head”) which are spaced from each other in the axial direction. A head H3 is fixed to the fork shaft FS3 and has a head portion for the third gear stage (hereinafter referred as the “3rd head”) and a head portion for the sixth gear stage (hereinafter referred as the “6th head”) which are spaced from each other in the axial direction. The heads for the respective gear stages project radially from the circumferential surfaces of the corresponding fork shafts.
As shown in FIGS. 2 and 3, the transmission T/M has a shift and selection shaft (hereinafter referred to as the “S&S shaft”). The S&S shaft is supported by the housing (not shown) of the transmission T/M such that if is relatively movable in the axial direction and be rotafable about its axis. An inner lever IL radially projects from the circumferential surface of the S&S shaft.
As a result of rotation of the S&S shaft about its axis, one of the fork shafts FS1, FS2, and FS3 is selected, and the inner lever IL enters the space between the two heads provided on the selected fork shaft (see FIGS. 2 and 3). When the S&S shaft is moved in the axial direction in this state, the inner lever IL presses either one of the two heads of the selected fork shaft in the axial direction. As a result, the selected fork shaft moves in the axial direction from the neutral position to the meshing position for the gear stage corresponding to the pressed head. As a result, the gear stage corresponding to the pressed head is realized.
Specifically, the shift actuator ACT2 (see FIG. 1) includes a shift motor and a selection motor (see FIG. 3). The selection motor rotates the S&S shaft about its axis (selection operation). The shift motor drives the S&S shaft in the axial direction (shift operation). Accordingly, the neutral and the first through sixth gear stages can be selectively realized by controlling the selection motor and the shift motor (namely, performing the selection operation and the shift operation).
As shown in FIG. 2, the fork shafts FS1, FS2, and FS3 have respective grooves g1, g2, and g3 which are formed on their circumferential surfaces and extend in the axial direction. In addition, pins P1, P2, and P3 are fixed to the fork shafts FS1, FS2, and FS3, respectively, such that they protrude radially outward from their circumferential surfaces. The distal ends of the pins P1, P2, and P3 are fitted into the grooves g3, g1, and g2, respectively. Each of the combination of “the pin P1 and the groove g3,” the combination of “the pin P2 and the groove g1,” and the combination of “the pin P3 and the groove g2,” constitutes the above-mentioned “coupling mechanism.”
When both the fork shafts FS1 and FS3 are located in their neutral positions, the distal end of the pin P1 is located in the center of the groove g3 in the axial direction (see FIG. 2). In this state, the distances in the axial direction between the pin P1 and the ends g3a and g3b of the groove g3 in the axial direction are each equal to a moving distance in the axial direction of each fork shaft from its neutral position to the meshing position for the corresponding gear stage (hereinafter, the moving distance will be referred to as the “FS moving distance C”). Accordingly, when one of the fork shafts FS1 and FS3 is located in the neutral position and the other of the fork shafts FS1 and FS3 is located in the meshing position for a certain gear stage, the distal end of the pin P1 butts against either one of the ends g3a and g3b. In other words, the fork shafts FS1 and FS3 are coupled with each other in the axial direction.
When both the fork shafts FS1 and FS2 are located in their neutral positions, the distal end of the pin P2 is located in the center of the groove g1 in the axial direction (see FIG. 2). In this state, the distances in the axial direction between the pin P2 and the ends g1a and g1b of the groove g1 in the axial direction are each equal to the FS moving distance C. Accordingly, when one of the fork shafts FS1 and FS2 is located in the neutral position and the other of the fork shafts FS1 and FS2 is located in the meshing position for a certain gear stage, the distal end of the pin P2 butts against either one of the ends g1a and g1b. In other words, the fork shafts FS1 and FS2 are coupled with each other in the axial direction.
When both the fork shafts FS2 and FS3 are located in their neutral positions, the distal end of the pin P3 is located in the center of the groove g2 in the axial direction (see FIG. 2). In this state, the distances in the axial direction between the pin P3 and the ends g2a and g2b of the groove g2 in the axial direction ane each egual to the FS moving distance C. Accordingly when one of the fork shafts FS2 and FS3 is located in the neutral position and the other of the fork shafts FS2 and FS3 is located in the meshing position for a certain gear stage, the distal end of the pin P3 butts against either one of the ends g2a and g2b. In other words, the fork shafts FS2 and FS3 are coupled with each other in the axial direction.
Specifically, as shown in FIG. 4, in a state in which the first gear stage has been realised, the pin P1 butts against the end g3a, and the pin P2 butts against the end g1b. In a state in which the second gear stage has been realized, the pin P2 butts against the end g1b, and the pin P3 butts against the end g2a. In a state in which the third gear stage has been realized, the pin P3 butts against the end g2a, and the pin P1 butts against the end g3b. In a state in which the fourth gear stage has been realized, the pin P1 butts against the end g3b, and the pin P2 butts against the end g1a. In a state in which the fifth gear stage has been realized, the pin P2 butts against the end g1a, and the pin P3 butts against the end g2b. In a state in which the sixth gear stage has been realized, the pin P3 butts against the end g2b, and the pin P1 butts against the end g3a.
When the axial distance between the two heads provided on each fork shaft is denoted by “A” and the width of the inner lever IL in the axial direction is denoted by “B” as shown in FIG. 5(a), a relation of (A-C)>B holds as can be understood from FIG. 5(b). Since this relation holds, in the present apparatus, for the sequential shift (shift from the current gear stage to an adjacent gear stage), the “operation of cancelling the current gear stage” and the “operation of realizing the adjacent gear stage” can be performed simultaneously. This point will now be described with reference to FIGS. 6 and 7.
FIG. 6 shows an operation for the sequential upshift from the second gear stage to the third gear stage. As shown in FIG. 6(a), in a state in which the second gear stage has been realized, the inner lever IL butts against the 2nd head. In this state, since the relation of “(A-C)>B” holds as described above, the inner lever IL can move in the space between the 5th head and the 6th head upon the selection operation. As a result, as indicated by a thin arrow in FIG. 6(b), by combining the shift operation and the selection operation, it is possible to move the inner lever IL from a “position for butting against the 2nd head” to a “position for butting against the 3rd head” while maintaining the fork shaft FS2 in the meshing position for the second gear stage (namely, without performing an operation of returning the fork shaft FS2 to its neutral position (an operation of canoeing the second gear stage).
As shown in FIG. 6(c), the shift operation is performed in a state in which the inner lever IL butts against the 3rd head. As a result, the inner lever IL presses the 3rd head, so that the fork shaft FS3 moves from its neutral position to the meshing position for the third gear stage. At that time, as described above, in the state shown in FIG. 6(b) (namely, the state in which the second gear stage has been realized), the pin P3 butts against the end g2a (see FIG. 4). Namely, the fork shafts FS2 and FS3 are coupled with each other in the axial direction. Accordingly, simultaneously with the above-described movement of the fork shaft FS3 from its neutral position to the meshing position for the third gear stage, the fork shaft FS2 moves in the same direction as the fork shaft FS3 from the meshing position for the second gear stage to its neutral position. As described above, the “operation of cancelling the second gear stage” and the “operation of realizing the third gear stage” can be performed simultaneously.
FIG. 7 shows an operation for the sequential downshift from the second gear stage to the first gear stage. As in the above-described case of FIG. 6, as shown in FIG. 7(b), the inner lever IL can move in the space between the 4th head and the 5th head upon the selection operation. As a result, as indicated by a thin arrow in FIG. 7(b), by combining the shift operation and the selection operation, it is possible to move the inner lever IL from a “position for butting against the 2nd head” to a “position for butting against the 1st head” while maintaining the fork shaft FS2 in the meshing position for the second gear stage (namely, without performing an operation of returning the fork shaft FS2 to its neutral position (an operation of cancelling the second gear stage).
As shown in FIG. 7(c), the shift operation is performed in a state in which the inner lever IL butts against the 1st head. As a result, the inner lever IL presses the 1st head, so that the fort shaft FS1 moves from its neutral position to the meshing position for the first gear stage. At that time, as described above, in the state shown in FIG. 7(b) (namely, the state in which the second gear stage has been realized), the pin P2 buts against the end g1b (see FIG. 4). Namely, the fork shafts FS1 and FS2 are coupled with each other in the axial direction. Accordingly, simultaneously with the above-described movement of the fork shaft FS1 from its neutral position to the meshing position for the first gear stage, the fork shaft FS2 moves in the same direction as the fork shaft FS1 from the meshing position for the second gear stage to its neutral position. As described above, the “operation of cancelling the second gear stage” and the “operation of realizing the first gear stage” can be performed simultaneously.
In the present apparatus, as for all of sequential upshifts and sequential downshifts, in addition to the sequential upshift from the second gear stage to the third gear stage and the sequential downshift from the second gear stage to the first gear stage, the “operation of cancelling the current gear stage” and the “operation of realizing an adjacent gear stage” can be perfonned simultaneously.
Specifically, as can be understood from FIG. 4, in the sequential upshift from the first gear stage to the second gear stage, the “operation of cancelling the first gear stage” and the “operation of realizing the second gear stage” can be performed simultaneously through utilization of the coupling of the fork shafts FS1 and FS2 realized as a result of butting between the pin P2 and the end g1b. In the sequential downshift from the third gear stage to the second gear stage, the “operation of cancelling the third gear stage” and the “operation of realizing the second gear stage” can be performed simultaneously through utilization of the coupling of the fork shafts FS2 and FS3 realized as a result of butting between the pin P3 and the end g2a.
In the sequential upshift and the sequential downshift between the third gear stage and the fourth gear stage, the “operation of cancelling the third gear stage” and the “operation of realizing the fourth gear stage” can be performed simultaneously and the “operation of cancelling the fourth gear stage” and the “operation of realizing the third gear stage” can be performed simultaneously through utilization of the coupling of the fork shafts FS2 and FS3 realized as a result of butting between the pin P1 and the end g3b.
In the sequential upshift and the sequential downshift between the fourth gear stage and the fifth gear stage, the “operation of cancelling the fourth gear stage” and the “operation of realising the fifth gear stage” can be performed simultaneously and the “operation of cancelling the fifth gear stage” and the “operation of realizing the fourth gear stage” can be performed simultaneously through utilization of the coupling of the fork shafts FS1 and FS2 realized as a result of hutting between the pin P2 and the end g1a.
In the sequential upshift and the sequential downshift between the fifth gear stage and the sixth gear stage, the “operation of cancelling the fifth gear stage” and the “operation of realizing the sixth gear stage” can be performed simultaneously and the “operation of cancelling the sixth gear stage” and the “operation of realizing the fifth gear stage” can be performed simultaneously through utilization of the coupling of the fork shafts FS2 and FS3 realized as a result of butting between the pin P3 and the end g2b.
As described above, in the present apparatus, for all of the shift patterns; i.e., the sequential upshifts and sequential downshifts befeveen gear stages among the first gear stage through the sixth gear stage, the “operation of cancelling the current gear stage” and the “operation of realizing an adjacent gear stage” can be performed simultaneously. Accordingly, the neutral period becomes shorter as compared with the conventional apparatus in which the “operation of realizing an adjacent gear stage” is performed after the “operation of canceling the current gear stage.”
In addition, in the present apparatus, skip shift (gear shift from the current gear stage to a nonadjacent gear stage) can be performed. Specifically, for example, FIG. 8 shows an operation for a skip shift from the third gear stage to the first gear stage. As shown in FIG. 8(a), in a state in which the third gear stage has been realized, the inner lever IL butts against the 3rd head. In this state, the shift operation is firstly performed as shown in FIG. 8(b). As a result, the inner lever IL presses the 6th head, whereby the fork shaft FS3 moves to its neutral position from the meshing position for the third gear stage. Namely, the neutral state is obtained.
Next, as indicated by a thin arrow in FIG. 8(c), while the neutral state is maintained, by combining the shift operation and the selection operation, the inner lever IL is moved from the “position for butting against the 6th head” to the “position for butting against the 1st head.”
Subsequently, as a result of performance of the shift operation in the state in which the inner lever IL butts against the 1st head as shown in FIG. 8(d), the inner lever IL presses the 1st head, whereby the fork shaft FS1 moves from its neutral position to the meshing position for the first gear stage. As a result the skip shift from the third gear stage to the first gear stage is completed.
As described above, in the present apparatus, after the fork shaft corresponding to the currently realized gear stage has moved to its neutral position from the meshing position corresponding to that gear stage, any fork shaft can be moved from its neutral position to a meshing position. Namely, by performing the “operation of realizing the gear stage after the shift operation” after the “operation of cancelling the gear stage before the shift operation” as in the case of the conventional apparatus, the “skip shift” can be performed as in the case of the conventional apparatus. In summary, the present apparatus can shorten the neutral period in the sequential shift and can perform the skip shift.
FIG. 9 shows movement patterns of the fork shafts FS1, FS2, and FS3 of a transmission which is a modification of the above-described apparatus and has six gear stages. In the example shown in FIG. 9, the fork shaft FS1 coupled with the “sleeve S1 engageable with the free-rotating gears G1o and G2o” has a 1st head and a 2nd head. The fork shaft FS2 coupled with the “sleeve S2 engageable with the free-rotating gears G3o and G4o” has a 3rd head and a 4th head. The fork shaft FS3 coupled with the “sleeve S3 engageable with the free-rotating gears G5o and G5o” has a 5th head and a 6th head.
In the above-described apparatus, as for all of the shift patterns; i.e., the sequential upshifts and sequential downshifts between gear stages among the first gear stage through the sixth gear stage, the “operation of cancelling the curnant gear stage” and the “operation of realizing an adjacent gear stage” can be performed simultaneously. In contrast, in the example shown in FIG. 9, only as for some of the shift patterns (the sequential upshifts and sequential downshifts between gear stages among the first gear stage through the sixth gear stage), the “operation of cancelling the current gear stage” and the “operation of realizing an adjacent gear stage” can be performed simultaneously, and as for the remaining shift patterns, the “operation of realizing an adjacent gear stage” can be performed after the “operation of cancelling the current gear stage” like the conventional apparatus.
Specifically, as for the sequential upshift and the sequential downshift between the first gear stage and the second gear stage, the sequential upshift and the sequential downshift between the third gear stage and the fourth gear stage, and the sequential upshift and the sequential downshift between the fifth gear stage and the sixth gear stage, the “operation of realizing an adjacent gear stage” is performed after the “operation of cancelling the current gear stage” as in the case of the conventional apparatus.
In the sequential upshift and the sequential downshift between the second gear stage and the third gear stage, the “operation of cancelling the second gear stage” and the “operation of realizing the third gear stage” can be performed simultaneously and the “operation of cancelling the third gear stage” and the “operation of realizing the second gear stage” can be performed simultaneously through utilization of the coupling of the fork shafts FS1 and FS2 realized as a result of butting between the pin P2 and the end g1a.
In the sequential upshift and the sequential downshift between the fourth gear stage and the fifth gear stage, the “operation of cancelling the fourth gear stage” and the “operation of realizing the fifth gear stage” can be performed simultaneously and the “operation of cancelling the fifth gear stage” and the “operation of realizing the fourth gear stage” can be performed simultaneously through utilization of the coupling of the fork shafts FS2 and FS3 realized as a result of butting between the pin P3 and the end g2a.
FIGS. 10 and 11 show movement patterns of the fork shafts FS1, FS2, FS3, and FS4 of a transmission having eight gear stages which is obtained by adding fixed gears G7i and G8i, free-rotating gears G7o and G8o, a sleeve S4, and the fort shaft FS4 to the modification shown in FIG. 9. In the example shown in FIGS. 10 and 11, the fork shafts FS1, FS2, and FS3 are the same as those in the example shown in FIG. 9. The fork shaft FS4 coupled with the “sleeve S4 engageable with the free-rotating gears G7o and G8o” has a 7th head and an 8th head.
In FIGS. 10 and 11, the sequential upshifts and the sequential downshifts between the first gear stage and the second gear stage, between the second gear stage and the third gear stage, between the third gear stage and the fourth gear stage, between the fourth gear stage and the fifth gear stage, and between the fifth gear stage and the sixth gear stage are performed in the same manner as in the example shown in FIG. 9. In the sequential upshift and the sequential downshift between the sixth gear stage and the seventh gear stage, the “operation of cancelling the sixth gear stage” and the “operation of realizing the seventh gear stage” can be performed simultaneously and the “operation of cancelling the seventh gear stage” and the “operation of realizing the sixth gear stage” can be performed simultaneously through utilization of the coupling of the fork shafts FS3 and FS4 realized as a result, of butting between the pin P4 and the end g3a. As for the sequential upshift and the seg uential downshift between the seventh gear stage and the eighth gear stage, the “operation of realizing an adjacent gear stage” is performed after the “operation of canceling the current gear stage” as in the case of the conventional apparatus.
FIG. 12 shows movement patterns of the fork shafts FS1, FS2, and FS3 of a transmission which is a modification of the above-described apparatus and has six gear stages. In the above-described apparatus, three combinations of “pins and grooves” each constitute the above-mentioned “coupling mechanism.” In contrast, in the example shown in FIG. 12, not only the combination of “a pin and a groove” but also combinations of “links and grooves” each constitute the above-mentioned “coupling mechanism.”
Specifically, in the example shown in FIG. 12, instead of the pins P2 and P3 (see FIG. 2), links L2 and L3 are employed. The link L2 has a rod-like shape, and its fulcrum L2c located in a longitudinal central portion thereof is connected to the housing (not shown) in a position between the fork shafts FS1 and FS2 such that the link L2 is immovable and rotatable in relation to the housing. Accordingly, the link L2 can rotate about the fulcrum L2c in relation to the housing.
A first portion L2a of the link L2 separated from the fulcrum L2c is connected to an engagement portion of the fork shaft FS2 such that the first portion L2a is unmovable and rotatable in relation to the engagement portion. A second portion L2b of the link L2 separated from the fulcrum L2c in a direction opposite the first portion L2a is fitted into the groove g1. Notably, in actuality, the distances of the first and second portions L2a and L2b from the fulcrum L2c change with the angle of the link L2 in relation to the housing.
When both the fork shafts FS1 and FS2 are located in their neutral positions, the longitudinal direction of the link L2 is a direction perpendicular to the axial direction of the fork shafts FS1 and FS2 (hereinafter simply referred to as the “perpendicular direction”), and the portion L2b is located in the center of the groove g1 in the axial direction (see FIG. 12). When one of the fork shafts FS1 and FS2 is located in its neutral position and the other of the fork shafts FS1 and FS2 is located in the meshing position for a certain gear stage, the longitudinal direction of the link L2 inclines from the “perpendicular direction,” and the portion L2b butts against either one of the ends g1a and g1b. In other words, the fork shafts FS1 and FS2 are coupled with each other in the axial direction.
The link L3 has the same shape as the link L2, and its fulcrum L3c located in a longitudinal central portion thereof is connected to the housing (not shown) in a position between the fork shafts FS2 and FS3 such that the link L3 is unmovable and rotatable in relation to the housing. Accordingly, the link L3 can rotate about the fulcrum L3c in relation to the housing.
A first portion L3a of the link L3 separated from the fulcrum L3c is connected to an engagement portion of the fork shaft FS3 such that the first portion L3a is unmovable and rotatable in relation to the engagement portion. A second portion L3b of the link L3 separated from the fulcrum L3c in a direction opposite the first portion L3a is fitted into the groove g2. Notably, in actuality, the distances of the first and second portions L3a and L3b from the fulcrum L3c change with the angle of the link L3 in relation to the housing. Each of the combination of “the pin P1 and the groove g3”, the combination of “the link L2 and the groove g1,” and the combination of “the link L3 and the groove g2,” constitutes the above-mentioned “coupling mechanism.”
When both the fork shafts FS2 and FS3 are located in their neutral positions, the longitudinal direction of the link L3 coincides with the “perpendicular direction”, and the portion L3b is located in the center of the groove g2 in the axial direction (see FIG. 12). When one of the fork shafts FS2 and FS3 is located in its neutral position and the other of the fork shafts FS2 and FS3 is located in the meshing position for a certain gear stage, the longitudinal direction of the link L3 inclines from the “perpendicular direction,” and the portion L3b butts against either one of the ends g2a and g2b. In other words, the fork shafts FS2 and FS3 are coupled with each other in the axial direction.
Specifically, as shown in FIG. 13, in a state in which the first gear stage has been realized, the pin P1 butts against the end g3a, and the portion L2b butts against the end g1b. In a state in which the second gear stage has been realized, the portion L2b butts against the end g1b, and the portion L3b butts against the end g2b. In a state in which the second gear stage has been realized, the portion L2b butts against the end g1b, and the portion L3b butts against the end g2b. In a state in which the third gear stage has been realized, the portion L3b butts against the end g2b, and the pin P1 butts against the end g3b. In a state in which the fourth gear stage has been realized, the pin P1 butts against the end g3b, and the portion L2b butts against the end g1a. In a state in which the fifth gear stage has been realized, the portion L2b butts against the end g1a, and the portion L3b butts against the end g2a. In a state in which the sixth gear stage has been realized, the portion L3b butts against the end g2a, and the pin P1 butts against the end g3a.
In the example shown in FIG. 12 as well, the above-described relation of “(A-C)>B” holds. Since this relation holds, as for the sequential shift, the “operation of cancelling the current gear stage” and the “operation of realizing the adjacent gear stage” can be performed simultaneously in this example as well, as in the case of the above-described present apparatus. This point will now be described with reference to FIGS. 14 and 15.
FIG. 14 shows an operation for the sequential upshift from the second gear stage to the third gear stage. As shown in FIG. 14(d), in a state in which the second gear stage has been realized, the inner lever IL butts against the 2nd head. In this state, since the relation of “(A-C)>B” holds as described above, the inner lever IL can move in the space between the 3rd head and the 5th head upon the selection operation. As a result, as indicated by a thin arrow in FIG. 14(b), by combining the shift operation and the selection operation, it is possible to move the inner lever IL from a “position for butting against the 2nd head” to a “position for butting against the 3rd head” while maintaining the fork shaft FS2 in the meshing position for the second gear stage (namely, without performing an operation of returning the fork shaft FS2 to its neutral position (an operation of cancelling the second gear stage)).
As shown in FIG. 14(c), the shift operation is performed in a state in which the inner lever IL butts against the 3rd head. As a result, the inner lever IL presses the 3rd head, so that the fork shaft FS3 moves from its neutral position to the meshing position for the third gear stage. At that time, as described above, in the state shown in FIG. 14(b) (namely, the state in which the second gear stage has been realized), the portion L3b butts against the end g2b (see FIG. 13). Namely, the fork shafts FS2 and FS3 are coupled with each other in the axial direction. Accordingly, simultaneously with the above-described movement of the fork shaft FS3 from its neutral position to the meshing position for the third gear stage, the fork shaft FS2 moves, in the direction opposite the moving direction of the fork shaft FS3, from the meshing position for the second gear stage to its neutral position. As described above, the “operation of cancelling the second gear stage” and the “operation of realizing the third gear stage” can be performed simultaneously.
FIG. 15 shows an operation for the sequential downshift from the second gear stage to the first gear stage. As in the above-described case of FIG. 14, as shown in FIG. 15(b), the inner lever IL can move in the space between the 1st head and the 5th head upon the selection operation. As a result, as indicated by a thin arrow in FIG. 15(b), by combining the shift operation and the selection operation, it is possible to move the inner lever IL from a “position for butting against the 2nd head” to a “position for butting against the 1st head” while maintaining the fork shaft FS2 in the meshing position for the second gear stage (namely, without performing an operation of returning the fork shaft FS2 to its neutral position (an operation of cancelling the second gear stage)).
As shown in FIG. 15(c), the shift operation is performed in a state in which the inner lever IL butts against the 1st head. As a result, the inner lever IL presses the 1st head, so that the fork shaft FS1 moves from its neutral position to the meshing position for the first gear stage. At that time, as described above, in the state shown in FIG. 15(b) (namely, the state in which the second gear stage has been realized), the portion L2b butts against the end g1b (see FIG. 13). Namely, the fork shafts FS1 and FS2 are coupled with each other in the axial direction. Accordingly, simultaneously with the above-described movement of the fork shaft FS1 from its neutral position to the meshing position for the first gear stage, the fork shaft FS2 moves, in the direction opposite the moving direction of the fork shaft FS1, from the meshing position for the second gear stage to its neutral position. As described above, the “operation of cancelling the second gear stage” and the “operation of realizing the first gear stage” can be performed simultaneously.
In the example shown in FIG. 12, as in the case of the above-described present apparatus, for all of sequential upshifts and sequential downshifts, in addition to the sequential upshift from the second gear stage to the third gear stage and the sequential downshift from the second gear stage to the first gear stage, the “operation of cancelling the current gear stage” and the “operation of realizing an adjacent gear stage” can be performed simultaneously.
Specifically, as is clear from FIG. 13, in the sequential upshift from the first gear stage to the second gear stage, the “operation of cancelling the first gear stage” and the “operation of realizing the second gear stage” can be performed simultaneously through utilization of the coupling of the fork shafts FS1 and FS2 realized as a result of butting between the portion L2b and the end g1b. In the sequential downshift from the third gear stage to the second gear stage, the “operation of canoeing the third gear stage” and the “operation of realizing the second gear stage” can be performed simultaneously through utilization of the coupling of the fork shafts FS2 and FS3 realised as a result of butting between the portion L3b and the end g2b.
In the sequential upshift and the sequential downshift between the third gear stage and the fourth gear stage, the “operation of cancelling the third gear stage” and the “operation of realizing the fourth gear stage” can be performed simultaneously and the “operation of cancelling the fourth gear stage” and the “operation of realizing the third gear stage” can be performed simultaneously through utilization of the coupling of the fork shafts FS1 and FS3 realized as a result of butting between the pin P1 and the end g3b.
In the sequential upshift and the sequential downshift between the fourth gear stage and the fifth gear stage, the “operation of cancelling the fourth gear stage” and the “operation of realizing the fifth gear stage” can be performed simultaneously and the “operation of cancelling the fifth gear stage” and the “operation of realizing the fourth gear stage” can be performed simultaneously through utilization of the coupling of the fork shafts FS1 and FS2 realized as a result of butting between the portion L2b and the end g1a.
In the sequential upshift and the sequential downshift between the fifth gear stage and the sixth gear stage, the “operation of cancelling the fifth gear stage” and the “operation of realizing the sixth gear stage” can be performed simultaneously and the “operation of cancelling the sixth gear stage” and the “operation of realizing the fifth gear stage” can be performed simultaneously through utilization of the coupling of the fork shafts FS2 and FS3 realized as a result of butting between the portion L3b and the end g2a.
As described above, in the example shown in FIG. 12 as well, as in the case of the above-described present apparatus, as for all of the shift patterns; i.e., the sequential upshifts and sequential downshifts between gear stages among the first gear stage through the sixth gear stage, the “operation of cancelling the current gear stage” and the “operation of realizing an adjacent gear stage” can be performed simultaneously. Accordingly the neutral period becomes shorter as compared with the conventional apparatus in which the “operation of realizing an adjacent gear stage” is performed after the “operation of cancelling the current gear stage.”
In addition, in the example shown in FIG. 12, as in the case of the above-described present apparatus, skip shift can also be performed. Specifically, for example, FIG. 16 shows an operation for a skip shift from the third gear stage to the first gear stage. As shown in FIG. 16(a), in a state in which the third gear stage has been realized, the inner lever IL butts against the 3rd head. In this state, the shift operation is firstly performed as shown in FIG. 16(b). As a result, the inner lever IL presses the 6th head, whereby the fork shaft FS3 moves to its neutral position from the meshing position for the third gear stage. Namely, the neutral state is obtained.
Next, as indicated by a thin arrow in FIG. 16(c), while the neutral state is maintained, by combining the shift operation and the selection operation, the inner lever IL is moved from the “position for butting against the 6th head” to the “position for butting against the 1st head.”
Subsequently, as a result of performance of the shift operation in the state in which the inner lever IL byte against the 1st head as shown in FIG. 16(d), the inner lever IL presses the 1st head, whereby the fork shaft FS1 moves from its neutral position to the meshing position for the first gear stage. As a result the skip shift from the third gear stage to the first gear stage is completed.
In summary in the example shown in FIG. 12, as in the case of the above-described present apparatus, the neutral period in the sequential shift is short, and the skip shift can be performed.
FIG. 17 shows movement patterns of the fork shafts FS1 and FS2 of a transmission having four gear stages which is obtained by removing the fixed gears G5i and G5i, the free-rotating gears G5o and G6o, the sleeve S3, and the fork shaft FS3 from the modification shown in FIG. 12.
In the example shown in FIG. 17, in the sequential upshift and the sequential downshift between the first gear stage and the second gear stage, the “operation of cancelling the first gear stage” and the “operation of realizing the second gear stage” can be performed simultaneously and the “operation of cancelling the second gear stage” and the “operation of realizing the first gear stage” can be performed simultaneously through utilization of the coupling of the fork shafts FS1 and FS2 realized as a result of butting between the portion L2b and the end g1b.
In the sequential upshift and the sequential downshift between the second gear stage and the third gear stage, the “operation of cancelling the second gear stage” and the “operation of realizing the third gear stage” can be performed simultaneously and the “operation of cancelling the third gear stage” and the “operation of realizing the second gear stage” can be performed simultaneously through utilization of the coupling of the fork shafts FS1 and FS2 realized as a result of butting between the pin P1 and the end g2b.
In the sequential upshift and the sequential downshift between the third gear stage and the fourth gear stage, the “operation of cancelling the third gear stage” and the “operation of realizing the fourth gear stage” can be performed simultaneously and the “operation of cancelling the fourth gear stage” and the “operation of realizing the third third stage” can be performed simultaneously through utilization of the coupling of the fork shafts FS1 and FS2 realized as a result of butting between the portion L2b and the end g1a.
As described above, in the example shown in FIG. 17 as well, for all of the shift patterns; i.e., the sequential upshifts and sequential downshifts between gear stages among the first gear stage through the fourth gear stage, the “operation of cancelling the current gear stage” and the “operation of realizing an adjacent gear stage” can be performed simultaneously.
The present invention is not limited to the above-described embodiment, and various modifications may be employed without departing from the scope of the present invention. For example, in the above-descried embodiment, etc., a combination of “a pin and a groove” or a combination of “a link and a groove” is used as the above-mentioned “coupling mechanism.” However, a combination of “a pin and a protrusion” or a combination of “a link and a protrusion” may be used. In this case as well, the same action and effects are attained.
The combination of “a pin and a protrusion” refers to a structure in which in place of a “groove,” protrusions are provided on a fork shaft at positions corresponding to the opposite ends of the groove in the axial direction, and a distal end portion of the pin is disposed between the two protrusions. The combination of “a link and a protrusion” refers to a structure in which in place of a “groove,” protrusions are provided on a fork shaft at positions corresponding to the opposite ends of the groove in the axial direction, and the above-mentioned second portion of the link is disposed between the two protrusions. In the case where “protrusions” are provided in place of the groove, the coupling between two fork shafts is not realized by butting between the “pin (link)” and the “ends of the groove in the axial direction” but is realized by butting between the “pin (link)” and the “protrusions.”
In the above-described embodiment etc., the S&S shaft is disposed so as to be parallel to the fork shafts, the movement of the S&S shaft in the axial direction corresponds to the shift operation, and the rotation of the S&S shaft about its axis corresponds to the selection operation. However, the S&S shaft may be disposed perpendicular to the fork shafts. In this case, the movement of the S&S shaft in the axial direction corresponds to the selection operation, and the rotation of the S&S shaft about is axis corresponds to the selection operation.
In the above-described embodiment, etc., the plurality of fork shafts are driven in the axial direction through use of the S&S shaft. However, the plurality of fork shafts may be driven in the axial direction through use of any other drive device without use of the S&S shaft.
In the above-described embodiment, etc., when “skip shift” is performed, it is necessary to perform the “operation of realizing the gear stage after the shift operation” after the “operation of cancelling the gear stage before the shift operation” as in the case of the conventional apparatus. However, in above-described embodiment, etc., the combination of two gear stages for which the “operation of cancelling the gear stage before the shift operation” and the “operation of realizing the gear stage after the shift operation” can be performed simultaneously may be changed from the “combinations of gear stages for sequential shift” to the “combinations of gear stages for skip shift.” In this case, even when “skip shift” is performed, the “operation of cancelling the gear stage before the shift operation” and the “operation of realizing the gear stage after the shift operation” can be performed simultaneously.
In the above-described embodiment, etc., all the sleeves S1, S2, and S3 are provided on the output shaft A3. However, each of the sleeves S1, S2, and S3 may be provided on either one of the input shaft A2 and the output shaft A3. Each of the sleeves S1, S2, and S3 is provided on a shaft which is selected from the input shaft A2 and the output shaft A3 and on wfiich corresponding free-rotating gears are provided.
Patent Application
20170307079
