Claims
- 1. Apparatus for processing certain species of shrimp comprising:
- means for moving raw shell-on shrimp out of a feeder tank;
- a perforated conveyor belt for further moving said raw shrimp, said perforated conveyor belt having a selected width and including a substantially horizontal or level portion extending between a start and finish position;
- means for driving said perforated conveyor at a selected speed;
- a steam manifold located below said perforated conveyor, said steam manifold having a multiplicity of apertures for providing steam over a selected area, said selected area extending the width of said perforated conveyor between said start and finish position;
- a source of steam for providing steam to said manifold at a selected rate;
- a steam enclosure, said enclosure open on the bottom side and having one dimension greater than the width of said perforated conveyor, and a second dimension greater than the distance between said start and finish positions such that said horizontal portion of said perforated conveyor is fully contained and covered by said enclosure, and said enclosure further having sufficient depth such that steam discharged from said steam manifold rises through said horizontal portion of said perforated conveyor carrying shrimp, and is contained by said enclosure such that said horizontal portion of said perforated conveyor is continuously subjected to steam so that shrimp moving on said perforated conveyor are cooked at substantially the same rate and for substantially the same time regardless of their position on said perforated conveyor; and
- an automatic shrimp peeler for receiving shrimp from said perforated conveyor subsequent to said shrimp passing said finish position for machine peeling said cooked shrimp.
- 2. The apparatus of claim 1, and further including a second steam manifold located above said perforated conveyor.
- 3. The apparatus of claims 1 or 2, wherein said multiplicity of apertures for providing steam extends substantially the full width of said perforated conveyor and substantially between said start and finish position.
- 4. The apparatus of claims 1 or 2, and further including a means for collecting hot condensate from said steam to reduce the amount of hot water entering said feeder tank so as to avoid an increase in temperature of said feeder tank.
- 5. The apparatus of claim 1 or 2 wherein said steam enclosure has double walls for insulation purposes.
- 6. The apparatus of claims 1 or 2, wherein an exhaust means is attached to said steam enclosure for exhausting steam at a selected rate from said enclosure.
- 7. The apparatus of .[.claims 1 or 2.]. .Iadd.claim 6 .Iaddend.and further including means connected to said exhaust means for condensing said steam for subsequent disposal.
- 8. The apparatus of claims 1 or 2, wherein said means for moving and said perforated conveyor are the same conveyor. .Iadd.
- 9. Apparatus for cooking food products, comprising in combination,
- a perforated conveyor belt of predetermined width movable over a substantially horizontal cooking region for moving said products,
- means for driving said perforated conveyor belt at a selected speed,
- an unsealed enclosure chamber open to atmosphere, closed on the top and having an opening near the bottom, and disposed over the belt in said region to encompass in said horizontal region the food products carried by the belt for cooking within downwardly extending sidewalls of the enclosure chamber,
- a saturated steam source,
- steam manifold means for receiving and dispensing saturated steam from said source positioned such that saturated steam discharged from said steam manifold means directly enters said enclosure chamber to replace air and to envelop the horizontal portion of the belt carrying the food products thereby to envelop and cook said products in saturated steam at substantially atmospheric pressure as they pass through said horizontal region,
- the downwardly extending sidewalls of said enclosure chamber further having sufficient depth that the saturated steam discharged from said steam manifold rises through said horizontal region of said perforated conveyor belt and is contained by said enclosure, and
- means for dispensing saturated steam at a rate substantially to exclude air in the horizontal region and to provide cooking energy for subjecting said food products as they move on the belt to a constant cooking temperature at atmospheric pressure in a substantially pure steam environment. .Iaddend. .Iadd.
- 10. Apparatus for cooking food products, comprising in combination,
- a perforated conveyor belt of predetermined width movable over a substantially horizontal region for moving said products,
- an unsealed enclosure chamber open to atmosphere, closed on the top, having an opening near the bottom, and disposed over the belt in said region to encompass in said horizontal region the food products carried by the belt for cooking within downwardly extending sidewalls of the enclosure chamber,
- a saturable steam source,
- steam manifold means for receiving and dispensing saturated steam from said source positioned such that saturated steam discharged from said steam manifold means directly enters said enclosure chamber to replace air and to envelop the horizontal portion of the belt carrying the food products thereby to envelop and cook said products in saturated steam at substantially atmospheric pressure as they pass through said horizontal region,
- means for dispensing steam at a rate substantially to exclude air in the horizontal region and to provide cooking energy for subjecting said food products as they move on the belt to a constant cooking temperature at atmospheric pressure in a substantially pure steam environment, and
- means for collecting and draining substantially all water resulting from steam condensed in cooking the product. .Iaddend. .Iadd.
- 11. Apparatus for cooking as defined in claim 9 further comprising,
- means for conveying raw shrimp food products out of a feeder tank on said conveyor belt into said horizontal region in said chamber. .Iaddend. .Iadd.
- 12. Apparatus for cooking food products, comprising in combination,
- a perforated conveyor belt of predetermined width movable over a substantially horizontal region for moving said products,
- an unsealed enclosure chamber open to atmosphere, closed on the top, having an opening near the bottom, and disposed over the belt in said region to encompass in said horizontal region the food products carried by the belt for cooking within downwardly extending sidewalls of the enclosure chamber,
- a saturable steam source,
- steam manifold means for receiving and dispensing saturated steam from said source positioned such that saturated steam discharged from said steam manifold means directly enters said enclosure chamber to replace air and to envelop the horizontal portion of the belt carrying the food products thereby to envelop and cook said products in saturated steam at substantially atmospheric pressure as they pass through said horizontal region,
- means for dispensing steam at a rate substantially to exclude air in the horizontal region and to provide cooking energy for subjecting said food products as they move on the belt to a constant cooking temperature at atmospheric pressure in a substantially pure steam environment, and
- steam collector means disposed to collect said steam as it escapes below said chamber. .Iaddend. .Iadd.
- 13. Apparatus for cooking food products comprising in combination:
- means for introducing saturated steam at a rate into a cooking region for cooking within downwardly extending sidewalls of an unsealed closed top enclosure chamber having an opening at the bottom for removal of steam and to keep the inside pressure of the chamber substantially atmospheric,
- manifold means for supplying the saturated steam at a continuous rate to maintain saturated steam in the cooking region,
- means for introducing food products into said chamber comprising a perforated conveyor belt of predetermined width carrying the food products at a predetermined rate through the cooking region for cooking within said chamber by said saturated steam,
- the downwardly extending sidewalls of said enclosure chamber further having sufficient depth that the saturated steam introduced from said manifold means rises through said perforated conveyor belt and is contained by said enclosure, and
- means for maintaining the rate of the steam introduced into said chamber to subject the food products as they move on the conveyor belt to constant cooking temperature at atmospheric pressure in a substantially saturated steam environment. .Iaddend. .Iadd.
- 14. The apparatus of claim 13 further comprising:
- means for varying the speed of the conveyor belt to vary the cooking time within said chamber,
- means for passing the belt over a substantially horizontal region cooking area in saturated steam under said chamber, and
- wherein said means for introducing saturated steam further comprises steam manifolds on opposite sides of the food products on the conveyor belts. .Iaddend. .Iadd.15. The apparatus of claim 13 further comprising:
- means for conveying raw shrimp out of a feeder tank on said conveyor belt
- at a predetermined rate for cooking in said chamber. .Iaddend. .Iadd.16. Apparatus for cooking food products, comprising in combination,
- a perforated conveyor belt of predetermined width movable over a substantially horizontal region for moving said products,
- an unsealed enclosure chamber open to atmosphere, closed on the top, having an opening near the bottom, and disposed over the belt in said region to encompass in said horizontal region the food products carried by the belt for cooking within downwardly extending sidewalls of the enclosure chamber,
- a saturable steam source,
- steam manifold means for receiving and dispensing saturated steam from said source positioned such that saturated steam discharged from said steam manifold means directly enters said enclosure chamber to replace air and to envelop the horizontal portion of the belt carrying the food products thereby to envelop and cook said products in saturated steam at substantially atmospheric pressure as they pass through said horizontal region,
- means for dispensing steam at a rate substantially to exclude air in the horizontal region and to provide cooking energy for subjecting said food products as they move on the belt to a constant cooking temperature at atmospheric pressure in a substantially pure steam environment,
- wherein the steam manifold means includes a multiplicity of apertures for dispensing steam substantially evenly across the width of the perforated
- conveyor belt. .Iaddend. .Iadd.17. Apparatus for cooking food products comprising in combination:
- means for introducing saturated steam into a cooking region of a closed top chamber having an opening at the bottom to keep the inside pressure substantially atmospheric,
- means for supplying the steam at a continuous rate to maintain saturated steam in the cooking region,
- means for introducing food products into said chamber comprising a conveyor belt of predetermined width carrying the food products at a predetermined rate through the cooking region for cooking within said chamber by said saturated steam, and
- means for maintaining the rate of the steam introduced into said chamber to subject the food products as the move on the conveyor belt to a constant cooking temperature at atmospheric pressure in a substantially saturated steam environment
- wherein the means for introducing saturated steam further comprises means for dispensing the steam substantially evenly across the width of the
- conveyor belt. .Iaddend. .Iadd.18. Apparatus for processing certain species of shrimp comprising:
- a perforated conveyor belt for moving said raw shrimp, said perforated conveyor belt having a selected width and including a substantially horizontal or level portion extending between a start and a finish position;
- means for moving raw shell-on shrimp on said belt out of a feeder tank;
- means for driving said perforated conveyor belt at a selected speed;
- a steam manifold located below said perforated conveyor belt adjacent to the shrimp moved on the belt, said steam manifold having a multiplicity of apertures for providing steam over a selected area, said selected area extending the width of said perforated conveyor belt between said start and finish positions;
- a source of steam for providing steam to said manifold at a selected rate; and
- a steam enclosure, said enclosure open on the bottom side for removal of steam and having one dimension greater than the width of said perforated conveyor belt, and a second dimension greater than the distance between said start and finish positions such that said horizontal portion of said perforated conveyor belt is fully contained and covered by said enclosure, and said enclosure further having sufficient depth such that steam discharged from said steam manifold rises through said horizontal portion of said perforated conveyor belt carrying shrimp, and is contained by said enclosure such that said horizontal portion of said perforated conveyor belt is continuously subjected to steam so that shrimp moving on said perforated conveyor belt are cooked at substantially the same rate and for substantially the same time regardless of their orientation on said
- perforated conveyor belt. .Iaddend. .Iadd.19. Apparatus for cooking food products comprising in combination,
- a perforated conveyor belt of predetermined width movable over a substantially horizontal cooking region for moving said products,
- an unsealed enclosure chamber open to atmosphere, closed on the top and having downwardly extending sidewalls, with bottom edges defining an opening near the bottom, and disposed to enclose the cooking region of the belt with the bottom edges extending significantly below said horizontal region to exclude atmospheric air and to encompass in said horizontal region the food products carried by the belt for cooking within the downwardly extending sidewalls of the enclosure chamber,
- a saturable steam source,
- steam manifold means for receiving and dispensing saturated steam from said source positioned within said cooking region such that saturated steam discharged from said steam manifold means directly enters said enclosure chamber to replace air and to envelop the horizontal portion of the belt carrying the food products thereby to envelop and cook said products in saturated steam at substantially atmospheric pressure as they pass through said horizontal region, and
- regulation means for dispensing saturated steam at a rate substantially to exclude air in the horizontal region and to provide constant temperature cooking energy at 212 degrees F. for cooking said food products as they move on the belt at atmospheric pressure in a substantially pure steam
- environment. .Iaddend. .Iadd.20. Apparatus for cooking food products comprising in combination:
- a cooking region with a closed top chamber having downwardly extending sidewalls defining an opening at the bottom exposed to the atmosphere to keep the inside pressure substantially atmospheric,
- means disposed in said chamber for supplying saturated steam at a continuous rate to the chamber to maintain saturated steam in the cooking region to the exclusion of air,
- means for introducing food products into said chamber comprising a conveyor belt of predetermined width carrying the food products at a predetermined rate upwardly into the cooking region for cooking within said chamber by said saturated steam, and
- regulation means for matching the rate of the steam supplied to said chamber to the rate of cooking the food products as they move on the conveyor belt through the cooking region thereby maintaining a constant cooking temperature of 212 degrees F. obtained at said atmospheric pressure from said saturated steam. .Iaddend.
Parent Case Info
.Iadd.This application is a continuation of application Ser. No. 07/947,362, filed Sep. 11, 1992, now abandoned, which is a continuation of application Ser. No. 07/722,521, filed Jun. 27, 1991, now abandoned, which is a reissue of Ser. No. 07/318,343, filed Mar. 3, 1989, U.S. Pat. No. 4,862,794. .Iaddend.
US Referenced Citations (12)
Non-Patent Literature Citations (2)
Entry |
Laitram's New "Model CT" Constant Thermal Steam Cooker for Shellfish Processors brochure, date unknown. |
Garroutte Pure Steam Blanching Systems, date unknown. |
Continuations (2)
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Number |
Date |
Country |
Parent |
947362 |
Sep 1992 |
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Parent |
722521 |
Jun 1991 |
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Reissues (1)
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Number |
Date |
Country |
Parent |
318343 |
Mar 1989 |
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