Not applicable.
Not applicable.
A portion of the disclosure of this patent document contains material that is subject to copyright protection. The copyright owner has no objection to the facsimile reproduction by anyone of the patent document or patent disclosure as it appears in the Patent and Trademark Office, patent file or records, but otherwise reserves all copyright rights whatsoever.
The present invention relates generally to shower fixtures. More particularly, the invention relates to a shower water volume control device.
Most shower installations do not provide the ability to control the water volume once the water temperature has been set or during the taking of a shower. In other words, there is no ability to turn down the flow of water during the shower. In most applications, a user must turn the water off if he wishes to soap up or shave without the flow of water. Then, the user must readjust the temperature as he turns the shower valve back on. Even though it is becoming a common practice to replace high flow showerheads with low flow showerheads, the taking of a shower still uses a significant amount of water. It is therefore an objective of the present invention to provide means for controlling the volume of water coming from a showerhead during the taking of a shower.
It is possible to install volume control valves when building or remodeling a bathroom. However, very few installations include this option. Also, there are some showerheads that have an integrated shut off valve. However, these showerheads typically require the user to reach high above his head and to push the valve closed. These valves are not easy to operate and do not easily enable the user to control of the water volume. There are also other types of devices that do give users some ability to moderate the flow of water during the taking of a shower One is a simple inline valve that operates by rotating a lever attached directly to the valve. This valve is primarily intended to turn the water flow off and on and not to moderate the flow of the water. Another is a shower head with a temperature sensing mechanism that shuts the water down when it reaches the appropriate temperature. This was designed so that when the shower is turned on you are not wasting water while waiting for the water to get warm enough. It does not moderate the flow of water during the shower. However, these devices also require the user to reach above his head in order to perform this operation. Therefore, users that are unable to reach up high such as, but not limited to children, short individuals, older individuals, or disabled individuals are unable to make use of these devices.
There have been some retrofit solutions for controlling the volume of water through the showerhead. There are only two or three such devices that are actively sold in the marketplace. The first is a simple shut off valve that is placed between the shower neck and the showerhead. This device operates by sliding a rod from one side of the showerhead to the other. This device enables a user to turn off the water or even moderate the flow, although moderating the flow with this device is not easy. The second device is intended to give more control of water volume. Once again, this device is placed between the shower neck and the showerhead. This device has a lever that enables a user to adjust the volume by rotating the lever forward or back. The third device is similar to the second device except that it has a knob which turns the valve in a clockwise or counterclockwise direction to control the volume of water instead of a lever. The rotation of this valve is small and not as easy to adjust as a lever.
These solutions do not solve the ease of use issue as all of the above devices require the user to reach high above his head in order to reach the valve to make the adjustment. Also, it is not easy to adjust the water volume in small increments while using these devices near the showerhead. Furthermore, none of the devices provide means for giving the user instantaneous water usage feedback on temperature, gallons per minute and total gallons used to enable the user to make accommodations to adjust water usage accordingly.
In view of the foregoing, there is a need for improved techniques for providing a shower water volume control device that enables a user to easily control the volume of water and receive feedback on volume usage and water temperature during the taking of a shower.
The present invention is illustrated by way of example, and not by way of limitation, in the figures of the accompanying drawings and in which like reference numerals refer to similar elements and in which:
Unless otherwise indicated illustrations in the figures are not necessarily drawn to scale.
To achieve the forgoing and other objects and in accordance with the purpose of the invention, an apparatus for controlling volume of water to a shower head is presented. In one embodiment an apparatus includes means for controlling a flow of water to a shower head, means for operating the controlling means and means for enabling an adjustment of the flow of water thereby operating the controlling means. Another embodiment further includes means for monitoring a volume of the flow of water, means for monitoring a temperature of the flow of water and means for displaying the volume and the temperature.
In another embodiment an apparatus includes a volume control valve for controlling a flow of water to a shower head. The volume control valve is configured for joining to a shower neck. A shaft is joined to the volume control valve for operating the volume control valve. The shaft is configured for extending vertically downward from the volume control valve along a shower wall. A control mechanism is joined to a distal end of the shaft for enabling an adjustment of the flow of water. The control mechanism is configured for joining to the shower wall where a controlled motion of the control mechanism is translated by the shaft to the volume control valve thereby operating the control valve. In another embodiment the control mechanism further includes a lever for imparting the controlled motion. In yet another embodiment the lever operates vertically and the controlled motion is linear. Still another embodiment further includes a water volume sensor for monitoring a volume of the flow of water, a temperature sensor for monitoring a temperature of the flow of water, and a gauge assembly in communication with the water volume sensor and the temperature sensor for displaying the volume and the temperature. In another embodiment at least part of the shaft is flexible. Yet another embodiment further includes at least one support for supporting the shaft. In still another embodiment the shaft is hollow and includes a cable for translating the controlled motion. In another embodiment the volume control valve is joined between the shower neck and the shower head. In yet another embodiment the volume control valve further includes a shower head. In still another embodiment the gauge assembly includes electronic displays. In another embodiment the gauge assembly further displays time and time related data. In yet another embodiment the gauge assembly is programmable. In still another embodiment the gauge assembly is joined to the control mechanism. In another embodiment the gauge assembly is configurable for imparting the controlled motion.
In another embodiment an apparatus includes a volume control valve for controlling a flow of water to a shower head. The volume control valve is configured for joining between a shower neck and the shower head. A guide tube includes a cable joined to the volume control valve for operating the volume control valve by motion of the cable. The guide tube is configured for extending vertically downward from the volume control valve along a shower wall. A control mechanism including a lever and joined to a distal end of the guide tube enables an adjustment of the flow of water. The control mechanism is configured for joining to the shower wall where a controlled motion of the lever is translated by the cable as a linear motion to the volume control valve thereby operating the control valve. Another embodiment further includes a water volume sensor for monitoring a volume of the flow of water, a temperature sensor for monitoring a temperature of the flow of water, and a programmable gauge assembly in communication with the water volume sensor and the temperature sensor for displaying the volume, the temperature, time and time related data. In yet another embodiment the gauge assembly is joined to the control mechanism. In still another embodiment the gauge assembly is configurable for imparting the controlled motion.
Other features, advantages, and objects of the present invention will become more apparent and be more readily understood from the following detailed description, which should be read in conjunction with the accompanying drawings.
The present invention is best understood by reference to the detailed figures and description set forth herein.
Embodiments of the invention are discussed below with reference to the Figures. However, those skilled in the art will readily appreciate that the detailed description given herein with respect to these figures is for explanatory purposes as the invention extends beyond these limited embodiments. For example, it should be appreciated that those skilled in the art will, in light of the teachings of the present invention, recognize a multiplicity of alternate and suitable approaches, depending upon the needs of the particular application, to implement the functionality of any given detail described herein, beyond the particular implementation choices in the following embodiments described and shown. That is, there are numerous modifications and variations of the invention that are too numerous to be listed but that all fit within the scope of the invention. Also, singular words should be read as plural and vice versa and masculine as feminine and vice versa, where appropriate, and alternative embodiments do not necessarily imply that the two are mutually exclusive.
The present invention will now be described in detail with reference to embodiments thereof as illustrated in the accompanying drawings.
Detailed descriptions of the preferred embodiments are provided herein. It is to be understood, however, that the present invention may be embodied in various forms. Therefore, specific details disclosed herein are not to be interpreted as limiting, but rather as a basis for the claims and as a representative basis for teaching one skilled in the art to employ the present invention in virtually any appropriately detailed system, structure or manner.
It is to be understood that any exact measurements/dimensions or particular construction materials indicated herein are solely provided as examples of suitable configurations and are not intended to be limiting in any way. Depending on the needs of the particular application, those skilled in the art will readily recognize, in light of the following teachings, a multiplicity of suitable alternative implementation details.
Preferred embodiments of the present invention provide easy and accessible means for modifying the flow of water through a showerhead while showering and for providing feedback to a user concerning water volume, temperature, and time so that the user may modify their shower usage. An object of preferred embodiments of the present invention is to provide means for controlling the volume of water passing through the showerhead while showering. Another object of preferred embodiments of the present invention is to control the volume of water passing through the showerhead without the need to reach up to the height of the showerhead. Another object of preferred embodiments of the present invention is to provide means for controlling the volume of water near the middle of the shower wall and approximately waist high for normal adults. Another object of preferred embodiments of the present invention is to provide means for saving water during showering. Another object of preferred embodiments of the present invention is to provide means for reducing hot water heating costs while showering. Another object of preferred embodiments of the present invention is to provide means for controlling the volume of water while soaping the body, shaving in the shower, and other related activities where full water volume is undesirable. Another object of preferred embodiments of the present invention is to provide feedback on water usage via a digital and/or mechanical water volume and temperature gauge. Another object of preferred embodiments of the present invention is to provide ease of use for controlling shower water volume for short people or children. Another object of preferred embodiments of the present invention is to easily moderate, over a full range of control, the water volume exiting a showerhead. Another object of preferred embodiments of the present invention is to enable the device to moderate the flow of water based on pre-programmed settings. Another object of preferred embodiments of the present invention is to provide a timer or alarm integrated into a gauge that signals the user when a desired volume of water has been used. Another object of preferred embodiments of the present invention is to provide pre-programmed automatic control of the water volume.
Preferred embodiments of the present invention provide users with easily accessible means for controlling the volume of water from fully open to a full range of partial water flow levels to completely off without the need to readjust the water temperature. Preferred embodiments comprise a control mechanism that is much more accessible than conventional devices during the taking of a shower, even for children, older individuals or other users that may have trouble reaching the showerhead. Preferred embodiments enable a user to fine-tune the water volume settings easily and quickly. Preferred embodiments also provide means of providing feedback to the user of water volume, gallons used, temperature, time and other related information. Preferred embodiments may be integrated into a new shower installation or may be retrofit into an existing shower installation. The ease of access, the ease of use, the ability to fine-tune the shower volume settings, and the ability to receive immediate feedback on water volume and temperature are advantages of preferred embodiments of the present invention over the prior art.
Preferred embodiments of the present invention are designed with a digital and/or mechanical water volume and temperature gauge that indicate information such as, but not limited to, the gallons of water used per minute, the total gallons used per shower and the water temperature. The gauge preferably has the ability to be pre-programmed for each individual user such that the unit supplies information on water usage and can notify the user when a programmed event such as, but not limited to, a length of time or a number of gallons has been exceeded. The gauge may also comprise sound alarms to notify the user of such events and other information necessary to help the user moderate his shower usage. Alternate embodiments may include automatic adjusting of the water volume based on pre-programmed settings and a mechanical linkage between the gauge and the control mechanism.
Some preferred embodiments of the present invention comprise a lever or knob to control a volume control valve in line with the shower neck rather than between the shower neck and showerhead, as in the prior art. In typical use of preferred embodiments, instead of having to turn the water off, which most people showering do not do, or reach up to actuate a valve connected to the showerhead, a user has easy and accurate control of the water flow positioned at a height that is convenient for all users. The user may wish to turn the volume of water up or down many times during the taking of a shower depending on whether they are washing their hair, soaping up, washing off, etc. In most instances it is found that full volume is never required, and therefore water and heat are saved during the entire shower. Because of the ease of use of preferred embodiments of the present invention, it is expected that users can save significantly not only on the amount of water being used during the shower, but also on the energy necessary to heat this water. Considering the limited water availability in many regions, preferred embodiments are intended to help reduce shower water usage up to 50%, or even more, as well as reduce water heating costs by 50% or more.
Volume control valve 180 is the means by which the water flow is modified. When volume control valve 180 is turned by straight shaft 140, the water flow can be moderated from fully open to fully closed and everything in between. Volume control valve 180 is typically, but not necessarily, a ball valve adapted to mate with straight shaft 140 such that volume control valve 180 can be indirectly turned by horizontal a lever 114. Volume control valve 180, as in most ball valves, has a stem extending from it that rotates valve 180 to either restrict or open valve 180 thus regulating the water volume. In an alternate embodiment, as shown by way of example in
In the present embodiment horizontal control mechanism 110 comprises horizontal lever 114; however, alternate embodiments may implement various different types of control means such as, but not limited to, vertical levers, round knobs, disc-shaped dials, etc. In the present embodiment, straight shaft 140 is vertically connected to horizontal lever 114 by sliding into a hole 115 in horizontal lever 114. Connection means 141 hold horizontal lever 114 in place on straight shaft 140 so that horizontal lever 114 does not slide up and down on or rotate about straight shaft 140. Those skilled in the art, in light of the present teachings, will readily recognize that a multiplicity of suitable connection means may be used to secure horizontal lever 114 to straight shaft 140 such as, but not limited to, connection pins, set screws, welding, adhesives, threaded fasteners, etc. Horizontal lever 114 may be any kind of elongated device of any shape that is mounted at a right angle to straight shaft 140. Horizontal lever 114 extends out from straight shaft 140 to a sufficient length so that horizontal lever 114 may be easily gripped. The base of horizontal lever 114 comprises two horizontal aligned plates, a top plate 111 and a bottom plate 112, separated by a vertical back plate 113. In the present embodiment top plate 111 and bottom plate 112 are generally rectangular in shape; however, alternate embodiments may be implemented with plates of various different shapes such as, but not limited to, round discs, square plates, semicircular plates, etc. In the present embodiment, back plate 113 is attached at the rear of both top plate 111 and bottom plate 112 so that there is an open space between top plate 111 and bottom plate 112. Horizontal lever 114 is placed snugly but not tightly between top plate 111 and bottom plate 112. Straight shaft 140 penetrates the lever base through both top plate 111 and bottom plate 112. Horizontal lever 114 is attached directly to straight shaft 140 in the space made by vertical back plate 113 in which horizontal lever 114 can swivel. Straight shaft 140 penetrates holes 116 in top plate 111 and bottom plate 112 with sufficient play to move freely in holes 116. In alternate embodiments the horizontal control mechanisms may be constructed differently. For example, without limitation, alternate embodiments may comprise only a top plate or a bottom plate rather than both. Other alternate embodiments may not comprise plates and instead the straight shaft may be secured to the wall using various different means such as, but not limited to, brackets, clamps, wall anchors, etc.
In the present embodiment, straight shaft 140 runs from horizontal control mechanism 110 directly to volume control valve 180. However, in an alternate embodiment, shown by way of example in
In the present embodiment, horizontal control mechanism 210 is similar to horizontal control mechanism 110 shown by way of example in
In the present embodiment, flexible shaft 250 is utilized as an alternative variation to a straight, rigid shaft. If volume control valve 280 is placed at the end of shower neck 285, one option is to implement flexible shaft 250 in order to extend straight shaft 240 to the end of shower neck 285 Flexible shaft 250 is bent in an arch and follows the bottom side of the curve of shower neck 285 from straight shaft 240 to right angle gearbox 270. In alternate embodiments the configuration of the straight shaft and the flexible shaft may vary. For example, without limitation the straight shaft may end lower on the shower wall so the flexible shaft can extend straight toward the volume control valve without curving. Another alternate embodiment may be implemented that does not include a straight shaft; instead, the flexible shaft extends from the control mechanism to the volume control valve. In the present embodiment, flexible shaft 250 allows for the turning motion of horizontal lever 214 to be transferred through straight shaft 240 then through flexible shaft 250 then through right angle gear box 270 and finally to volume control valve 280. Right angle gear box 270 serves to transfer the motion of straight shaft 240 and flexible shaft 250 to volume control valve 280. Since flexible shaft 250 sits approximately parallel to shower neck 285 and volume control valve 280 in the present embodiment, right angle gearbox 270 transfers the force of the turning shafts to turn or adjust volume control valve 280. Alternate embodiments may be implemented with means other than a right angle gear box to connect the flexible shaft to the volume control valve such as, but not limited to, gears on flexible shaft and control valve, shown by way of example in
Stationary guide tube 460 extends vertically from vertical control mechanism 420. Guide tube 460 bends and runs parallel to shower neck 485 and ends near showerhead 486. In alternate embodiments, the guide tube may be bent in various different configurations in order to reach the volume control vale. For example, without limitation, the guide tube may be bent at a right angle to the wall or may angle out from the wall below the showerhead to reach the volume control valve rather than following the curve of the shower neck. In the present embodiment, semi rigid cable 462 is able to slide inside guide tube 460. The raising and lowering of a vertical lever 424 of vertical control mechanism 420 raises and lowers semi rigid cable 462 within guide tube 460. Guide tube 460 is held rigid and unmovable by its connection to vertical control mechanism 420 and by tube supports 461 on the wall and attached to shower neck 485. Alternate embodiments may be implemented without one or both of the tube supports, and other alternate embodiments may comprise more tube supports. In the present embodiment, guide tube 460 ends slightly before volume control valve 480, allowing for semi rigid cable 462 in guide tube 460 to connect with linkage 483 from volume control valve 480. As semi rigid cable 462 is pushed upward or downward in guide tube 460 by the action of vertical lever 424, cable linkage 483, which is attached to volume control valve 480, opens or closes volume control valve 480 to various degrees. In the present embodiment, guide tube 460 preferably comprises a small tube within a larger tube. This enables the larger tube to slide up or down over the small tube in order to adjust the length of guide tube 460 as needed for various different shower installations. In alternate embodiments, the guide tube may be made adjustable by using a flexible guide tube. In other alternate embodiments the guide tube may not be adjustable. In these non-adjustable embodiments, the guide tube is a single rigid tube.
In the present embodiment, guide tube 460 is attached to vertical control mechanism 420; however, in alternate embodiments various different types of control mechanisms may be used such as, but not limited to, a knob with gear, a rotating base for pushing and pulling the cable, or a horizontal lever with a cam that pushes and pulls the cable through the tube. In the present embodiment, vertical control mechanism 420 comprises two parallel vertically aligned plates 421 and 422 separated by a vertical back plate 423. Back plate 423 is attached at the rear of both parallel plates 421 and 422 so that there is an open space between parallel plates 421 and 422. Vertical lever 424 is placed snugly but not tightly between parallel plates 421 and 422 and a pin 425 penetrates from left parallel plate 421, through vertical lever 424 and through right parallel plate 422. This allows for vertical lever 424 to swing freely. In the present embodiment, guide tube 460 penetrates the space between parallel plates 421 and 422 and is secured to back plate 423. Semi rigid cable 462 in guide tube 460 connects to the rear of vertical lever 424 such that the upward and downward motion of vertical lever 424 moves semi rigid cable 462 in guide tube 460 upwards and downwards, which moderates volume control valve 480. Those skilled in the art, in light of the present teachings, will readily recognize a multiplicity of suitable alternative implementations of vertical control mechanisms. For example, without limitation, in one alternate embodiment, the pin may be a U-shaped rod that penetrates the vertical lever and extends back on each side to attach directly to the back plate. This embodiment does not require the vertical parallel plates. In other alternate embodiments, the vertical plates may have various different shapes such as, but not limited to, round discs, square plates, semicircular plates, etc.
In the present embodiment, water volume and temperature gauge 8100 enables the user to view immediate and long-term feedback on water usage. For example, without limitation, gauge 8100 may indicate the length of the shower and how many gallons of water have been used. Gauge 8100 can also give the user instantaneous feedback on the current volume of water being used in gallons per minute in that moment. Gauge 8100 may also be programmed to alert the user after a pre-set length of time or a pre-set volume of water has been reached. Gauge 8100 may also remember the settings and usage of a particular individual. Those skilled in the art, in light of the present teachings, will readily recognize that a multiplicity of suitable gauges with various different functions may be used with preferred embodiments of the present invention. Furthermore, alternate embodiments may be implemented without water volume and temperature gauges. In the present embodiment, gauge 8100 is separate from the shower installation and may be placed on the shower wall using means such as, but not limited to, suction cups or hooks at a convenient location to allow easy reading of the information. However, in alternate embodiments the gauge may be integrated into the control mechanism of the shower water volume control device, as illustrated by way of example in
In preferred embodiments of the present invention, the volume control valve must necessarily be placed before the showerhead in order to effectively control the flow of water from showerhead. In the various embodiments described in the foregoing, the volume control valve may be placed before or after the shower neck depending on the particular embodiment. Sensors may be placed before or after the volume control valve, and in some cases sensors may be integrated into the showerhead, into the volume control valve, or even into the shower neck. Preferred embodiments of the present invention may be implemented to work with any type of showerhead, although it is intended to be used with a low flow showerhead, since it is intended to be a water saving device.
Having fully described at least one embodiment of the present invention, other equivalent or alternative methods of providing a shower water volume control device according to the present invention will be apparent to those skilled in the art. The invention has been described above by way of illustration, and the specific embodiments disclosed are not intended to limit the invention to the particular forms disclosed. For example, the particular implementation of the control mechanism may vary depending upon the particular type of connection between the control mechanism and the control valve. The control mechanisms described in the foregoing were directed to mechanically connected implementations; however, similar techniques are to use a digitally operated control valve that may be connected to a digital control mechanism through wires or wirelessly. In these embodiments, the control mechanism may be integrated into the volume and temperature control gauge. Non-mechanically connected implementations of the present invention are contemplated as within the scope of the present invention. The invention is thus to cover all modifications, equivalents, and alternatives falling within the spirit and scope of the following claims.
Claim elements and steps herein have been numbered and/or lettered solely as an aid in readability and understanding. As such, the numbering and lettering in itself is not intended to and should not be taken to indicate the ordering of elements and/or steps in the claims.
The present Utility patent application claims priority benefit of the U.S. provisional application for patent Ser. No. 61/212,200 filed on Apr. 29, 2009, and entitle “Shower water volume control device with mechanism for water volume adjustment and integrated water volume and temperature gauge”, under 35 U.S.C. 119(e). The contents of this related provisional application are incorporated herein by reference for all purposes.