The present invention relates generally to three-phase to two-phase electric current converters, and more particularly to a rotary three-phase to two-phase converter.
Residential homes are typically provided two phase electrical power by a utility. The most usual arrangement is for high voltage three phase power to be delivered to a neighborhood by the power grid. A transformer in the neighborhood lowers the voltage to the level usable by the residence. In some cases, three phase electricity is distributed throughout an area but only two of the three phases are provided to a given home. In other systems, two phase power is distributed. Homes are provided with panel boxes with two power bus bars. One grid phase is connected to each bus bar. In the United States devices requiring approximately 110 VAC (RMS) are wired to one bus bar or the other and a neutral connection though a circuit breaker (or fuse in older homes) and a device requiring approximately 220 VAC (RMS) is wired across both bus bars.
Due to the prominence of two phase (often called an “Edison system”) systems in residential areas, many home power generation systems (e.g., solar panels) are equipped with one or more electrical inverters designed to provide two phase power. The power, when available, is then provided to local loads and/or optionally to the power grid. Some newer power generation systems output three phase electricity through power converters.
In some circumstances three phase electrical power is advantageous, such as providing electrical power to high power motors. A motor-generator in which a two phase motor drives a three phase generator is often used to generate the three-phase current for this purposes. In a similar fashion, a three phase electrical source could drive a two-phase motor coupled to a two phase generator, but there would be extra losses associated with such a system.
In the various embodiments, a rotary three-phase to two-phase converter receives three phase electrical power in windings of a three phase induction motor. The motor has a rotor and induction windings with three connections in parallel in a delta wiring configuration. Two of the connectors are also connected in parallel to a two phase load, such as the electrical wiring of a residence or a two-phase electrical grid. Two phase power provided thereby has characteristics similar to electricity provide by a conventional utility grid. Switches may be controlled to optionally disconnect the load and/or the grid from the rotary converter as necessary.
In various embodiments, the induction motor rotor may be free rotating, coupled to a rotational inertia mass (i.e., fly-wheel) or mechanically connected to a mechanical load. When connected to a mechanical load, such as a swimming pool pump, air conditioning compressor, etc., a clutch may be included to allow the load to be disconnected from the rotor shaft when the mechanical output is not needed or the motor is not capable of turning the mechanical load due to low input power.
The accompanying drawings, which are incorporated herein and constitute part of this specification, illustrate exemplary aspects of the invention, and, together with the general description given above and the detailed description given below, serve to explain features of the invention.
The various embodiments will be described in detail with reference to the accompanying drawings. Wherever possible, the same reference numbers will be used throughout the drawings to refer to the same or like parts. References made to particular examples and implementations are for illustrative purposes, and are not intended to limit the scope of the invention or the claims.
The various embodiments provide a three phase to two phase electrical power converter that leverages the induction characteristics of a delta wired induction motor to convert three phase power to two-phase power efficiently without the need for a separate generator (as in a typical motor generator) to power consumer electronics and appliances. Magnetic and mechanical feedbacks within the induction motor enable the output of stable two phase electrical power that may be suitable for use in a two-phase electrical grid as is typical in a residence. Using well-known motor technology and few if any electronic components, the rotary phase converter in its various embodiments provides a low-cost and highly reliable power phase converter that may be suitable for implementation in small power generating systems, such as residential solar power systems.
The three electrical currents provided by the three phase electrical source 102 may nominally be 120 degrees out of phase with respect to each other, as is typical in U.S. three-phase electrical power systems. In order to obtain two-phase current, electrical leads 114 and 116 may be coupled to two of the induction motor winding nodes, such as 103b and 103c as shown in
The rotor 107 of the induction motor 105 may be an electromagnet. Magnetic fields generated by the three windings 106a, 106b, 106c may cause the rotor 107 to rotate at a speed corresponding to the frequency of the three phase power, for example 50 Hz or 60 Hz, depending upon the country standard. The rotor 107 may magnetically interact with the magnetic fields generated by the field windings 106a, 106b, and 106c. The power in the three fields may be equal during any switching cycle, thereby providing the power of the three phases A, B, C into the two output phases.
Due to the magnetic and electrical interactions of the windings of the induction motor 105 with the rotor 107, particularly in view of the rotational inertia of the rotor 107, the electrical current obtained from the connection wires 114, 116 may be two-phase (i.e., the phase of the current on wires 114 and 116 may be 180° out of phase). This two-phase current may be applied to a two-phase load 112, such as the electrical wiring of a residence, business or conventional two-phase electrical equipment. No further conditioning or control of the electrical output may be required in order to provide usable two-phase current.
In an embodiment illustrated in
Once the rotor 107 is rotating, the induction motor 105 may be driven by the three-phase electrical power, and two-phase power may be obtained from any of the wiring nodes 103b, 103c. Three-phase induction motors may require some mechanism for initiating rotation of the rotor 107 upon the initial power up the system. This is because the rotor 107 may not be separately magnetized and rather has magnetic fields induced by the magnetic fields generated in the stator windings. Any of a variety of mechanisms may be used to initiate the rotation of the rotor 107, such as conventional induction motor mechanisms for starting a motor. In an embodiment, a controller within the three-phase electrical source 102 may be configured to apply power to the three-phase supply wires 104a, 104b, and 104c in a controlled manner that may cause the rotor to begin rotating before three phase power is applied. In another embodiment, an external motor, such as a two-phase motor may be coupled to a shaft connected to the rotor 107 and used to initiate the rotor 107 rotations. In an another embodiment, mechanisms may be used to start rotation, including a hand crank. Once the rotor 107 is rotating under three phase power applied to the induction motor 105, no further mechanisms may be needed to maintain rotation other than the application of the three-phase current.
Electrical characteristics of the three-phase windings of the induction motor 105 are illustrated in
The last line in Table 1 shows the values for the difference in voltage between phase A and phase B. This Vpp is shown graphically in
As previously discussed with reference to
In an embodiment, the rotor 107 may be configured to rotate without applying any mechanical load to other systems, serving only to cause the proper phase relationship of current across the output nodes 103b, 103c. In another embodiment, the rotor 107 may be coupled to a flywheel in order to provide more rotational inertia, which may assist in ensuring that the output current remains in phase even when a sudden increase in electrical load (e.g., a large motor starting) appears on the two-phase load 112.
In a further embodiment illustrated in
In some embodiments, the three phase electrical source 102 may be a solar panel generation system configured to output three-phase currents, such as to a utility grid. In some embodiments, the three phase electrical source 102 comprises solar panels connected to a three phase power inverter. Other three phase sources may also be coupled to the rotary phase converter of the various embodiments.
In further embodiments, the three phase electrical source 102 may include a solar panel installation and a pulse amplitude modulated current converter. The three phase electrical source 102 comprising a solar panel installation and a pulse amplitude modulated current converter may be coupled to the rotary phase converter. Pulse amplitude modulated current converters are discussed below.
A DC to pulse amplitude modulated (“PAM”) current converter, denominated a “PAMCC” may be connected to an individual solar panel (“PV”). A solar panel typically may be comprised of a plurality, commonly seventy-two, individual solar cells connected in series, wherein each cell may provide approximately 0.5 volts at some current, the current being a function of the intensity of light flux impinging upon the panel. The PAMCC may receive direct current (“DC”) from a PV and may provide pulse amplitude modulated current at its output. The pulse amplitude modulated current pulses may typically be discontinuous or close to discontinuous with each pulse going from near zero current to the modulated current and returning to near zero between each pulse. The pulses may be produced at a high frequency relative to the signal modulated on a sequence of pulses. The signal modulated onto a sequence of pulses may represent portions of a lower frequency sine wave (e.g., a 60 Hz AC current waveform) or other lower frequency waveform, including DC.
When the PAMCC's output is connected in parallel with the outputs of similar PAMCCs an array of PAMCCs may be formed, wherein the output pulses of the PAMCCs are out of phase with respect to each other. An array of PAMCCs constructed in accordance with the present invention may form a distributed multiphase inverter whose combined output may be the demodulated sum of the current pulse amplitude modulated by each PAMCC. If the signal modulated onto the series of discontinuous or near discontinuous pulses produced by each PAMCC was an AC current sine wave, then a demodulated, continuous AC current waveform may be produced by the array of PAMCCs. This AC current waveform may be suitable for use by both the “load,” such as a home powered or partially powered by the system, and for connection to a two-phase power grid. For example, in some embodiments an array of a plurality of PV-plus-PAMCC modules may be connected together to nominally provide split-phase, Edison system 60 cps 240 volt AC to a home.
Before discussing an array comprising a plurality of PV-plus-PAMCC modules, an individual PAMCC is described. For example, referring to
The controller 412 may comprise a plurality of output terminals, each operated independently. Controller 412 output terminals 415, 416, 417, and 418 may be connected to the control terminals of the four SCRs (CR 11424; CR 22423; CR 12425; and CR 21426, respectively) by four lines 419, 420, 421, and 422 respectively (inner-connections not shown). Each line, therefore each SCR, may be independently controlled by control signals from the controller 412. The anode terminals of CR 11424 and CR 22423 may be connected in parallel to the positive output terminal of the transformer created by coil L1406 and L2405. The cathode terminals of SCRs CR 12425 and CR 21426 are connected in parallel to the negative output terminal of the transformer created by coil L1406 and L2405. The cathode terminal of SCR CR 11424 and the anode terminal of SCR CR 12425 are connected in parallel to a coil L12430. The cathode terminal of SCR CR 22423 and the anode terminal of SCR CR 21426 are connected in parallel to a coil L22431. A terminal 434 from coil L12430 may be arbitrarily designated as providing a “phase 1” (P1) output and a terminal 436 from coil L22431 may be arbitrarily designated as providing a “phase 2” (P2) output. In some embodiments the coils L12430 and L22431 may be embodied in a one-to-one transformer. In the embodiment exemplified in
Operation of the system may be implemented by control signals on lines 411 and 419 through 422. In particular the control signal Q1G on line 411 and signals CR11T on line 419; CR22T on line 420; CR12T on line 421; and CR21T on line 422 connect and disconnect the current provided by PV 401 in a sequence within the PAMCC 400 with a high-frequency period, for example 30 KHz, which may provide a PCM signal which is modulated by a slower, 60 cycle pattern, thereby providing an output whose amplitude may be a PAM signal approximating a sine wave.
Referring to
Circuit operation begins with the solar panel 401 being exposed to sufficient light to produce significant current. The presence of the current may be observed as an increase in voltage across Q1404. At this point Q1404 is initially turned on by applying a signal from controller 412 on line 411 between Q1G and Q1S. The interface between the controller 412 and the transistor Q1404 may be optically isolated, transformer coupled, or the controller 412 may be connected to Q1S. In this state L1406 and L2405 may begin to charge with current. When the voltage across PV 401 falls to a predetermined value, the time to charge the coils may be noted in order to calculate the current and standard operation may begin with the next grid zero crossing. In one embodiment this may be when the voltage at P1 crosses above P2 while P1 is going positive and P2 is going negative. At this point signals CR11T 419 and CR21T 421 may be asserted such that CR11424 and CR21426 may conduct when current is applied to them.
CASE 1: PWM modulation for positive half wave of the grid.
Referring to
The resonant frequency for the reconstruction filters may be chosen to be about one half the switching frequency of Q1404 so that one half of a sine wave of current will be provided to P1434 and P2436 for each pulse width modulated current pulse delivered to them. Since the resonate frequency of each reconstruction filter may be independent of the pulse width of current applied to it, and the charge in the instant current pulse applied to the reconstruction filter may be equal to the charge in the half sine wave of current delivered out of the reconstruction filter to the grid. Changes in the pulse width of input current may be reflected as changes in the amplitude of the output of the reconstruction filters. As the current in the inductors in the reconstruction filters returns to zero, the next pulse of current may be delivered to the capacitors of the reconstruction filters because the frequency of the reconstruction filters may be one half the rate at which pulse width modulated current pulses are produced by Q1404.
The off time of Q1404 may be modulated such that the width of current pulses produced is in the shape of the grid sine wave. The reconstruction filters transform this sequence of pulse width modulated current pulses into a sequence of pulse amplitude modulated current pulses whose amplitude follows corresponding points of the shape of the grid sine wave.
So long as the grid half cycle remains positive at the terminal P1434 relative to the output of terminal P2436, further current pulses are produced by repeating the process described hereinbefore, beginning at “CASE 1: PWM modulation for positive half wave of the grid”.
The negative zero crossing of the grid voltage is defined as the condition wherein the voltage at terminal P1434 is equal to the voltage at terminal P2436 after P1434 has been more positive than P2436. Prior to the negative zero crossing, Q1404 may be turned on, thereby removing current from CR11424 and CR21426. At this point the signals CR11T 419 and CR21T 421 may be de-asserted, preventing SCRs CR11424 and CR21426 from conducting current during the grid negative half cycle. After the negative zero crossing, with the voltage of terminal P1434 more negative than the voltage of terminal P2436, the signals CR22T 420 and CR12T 421 may be asserted, enabling CR22423 and CR12425 to conduct when current is applied to them.
CASE 2: PWM modulation for the negative half wave grid
Referring to
The reconstruction filters for Case 2 may be the same components as described in association with Case 1; their design and operation are not repeated here.
The off time of Q1404 may be modulated such that the width of current pulses produced is in the shape of the grid sine wave. The reconstruction filters may transform this sequence of pulse width modulated current pulses into a sequence of pulse amplitude modulated current pulses whose amplitude follow corresponding points of the shape of the grid sine wave.
So long as the grid half cycle remains negative, with the voltage of terminal P1434 more negative than the voltage of terminal P2436, further current pulses may be produced by repeating the process described hereinbefore, beginning at “CASE 2: PWM modulation for negative half wave of grid.”
The positive zero crossing of the grid voltage is defined as the condition wherein the voltage at terminal P1434 is equal to P2436 after the voltage at terminal P1434 has been more negative than the voltage of terminal P2436. Prior to the positive zero crossing, Q1404 may be turned on, removing current from SCRs CR12425 and CR22423. At this point the signals CR12T 421 and CR22T 420 may be de-asserted, preventing SCRs CR12425 and CR22423 from conducting current during the grid positive half cycle. After the positive zero crossing with P1434 being more positive than P2436, signals CR11T 419 and CR21T 421 may be asserted, enabling SCRs CR11424 and CR21426 to conduct when current is applied to them.
With the grid again positive, the process may again return to the process described above beginning with the section labeled CASE 1: PWM modulation for positive half wave of the grid.
In
Following on the summation of the currents of two PAMCC 400 outputs,
One of several ways to choose the phasing of the arrayed PAMCCs 400 is for each PAMCC 400 to be pre-assigned a timing slot number, with the first slot being scheduled following a zero crossing and each PAMCC 400 firing its PAM signal in the predetermined (i.e., assigned) sequence.
In an alternative embodiment, exemplified in
In some embodiments the system may be shut down for safety, maintenance, or other purposes. One example of a shut-down method is shown in
Using the PAMCC technology, three phase current may alternatively be produced from DC input current, such as from a solar power array.
For a commercial power generator, the generation system is connected to a low impedance three phase grid, wherein the power (therefore, the voltage-current product) are kept the same. For the various embodiments the power in each of the three phases may be equal.
In a system according to the present invention, current may be driven from a common reference of a given polarity to two terminals of the opposite polarity. Looking to
Now looking to
In the example of
A switch Q11806, typically a MOSFET, is driven ON in response to a signal on line 1808 from the controller 1812, thereby charging the coils L11802 and L21804 with current from the photovoltaic panel 1830, as described in the operation of the two-phase above. Though discussed in relation to an example MOSFET, switch Q11806 may be any known type of technology capable of performing a switching function, including relays, transistors, bi-polar transistors, insulated-gate bipolar transistors (IGBTs), silicon carbide MOSFETs, Gallium nitride transistors, thyristors, NMOS FETs, series connected MOSFETs, thyristor emulators, and diodes in series with IGBTs to name just a few. Referring to the example of
To illustrate the commutation effect of the thyristors,
The process as just described is repeated so long as the phases are within a given sixty degree range. In each case, the thyristor first turned ON will result in the greater voltage change from the common reference. After a time, the thyristor that will result in the lower voltage change is turned ON. Therefore, it can be seen that during a given sixty degree period the common reference point is always the same, and during the first thirty degrees one phase is farther away from the common reference, and during the second thirty degrees the other phase is farther away. To include all twelve thirty degree time phases, we can determine the following thyristors to turn ON first, then second for each window per Table 2.
In Table 2 the annotations refer to the thyristor labels per
T
P
=T−T
S1
−T
S2
Time period T should be related to a higher frequency than the frequency of the grid being powered. In one embodiment the period T is related to a frequency of 504 times the frequency of the grid, wherein the grid frequency is 60 Hz in the United States and is 50 Hz in most of the rest of the world. The time periods of
where VO1 is defined as the open circuit voltage for the power rail that is to be driven first, Vi is the voltage from the photovoltaic panel 1830, and L is the equivalent inductance of the two coils L11802 and L21804, including the effect of mutual inductance. Similarly, the current at the next time period may be calculated from:
where VO2 is defined as the open circuit voltage for the power rail that is to be driven second. Referring to
Expanding terms from the equation yields:
which after dropping out cancel terms results in:
The average current during the time period TS1 may be calculated by:
where KR is a conductance term controlled by a slow “outer loop” to provide the current needed. Rewriting terms yields:
By defining the following terms
the following equation can be solved to determine TS1:
As before we define the terms:
where EPV and RPV are the Thevenin Equivalent of the photovoltaic panel.
A solar powered current source will eventually be unable to provide enough current to meet the demand of the load as the sun sets or storm clouds move in. As the target current approaches the maximum available the target current is gradually reduced to minimize THD.
The foregoing method descriptions are provided merely as illustrative examples and are not intended to require or imply that the steps of the various algorithms and embodiments must be performed in the order presented. As will be appreciated by one of skill in the art the order of steps in the foregoing embodiments may be performed in any order. Words such as “thereafter,” “then,” “next,” etc. are not intended to limit the order of the steps; these words are simply used to guide the reader through the description of the methods. Further, any reference to claim elements in the singular, for example, using the articles “a,” “an” or “the” is not to be construed as limiting the element to the singular.
The various illustrative logical blocks, modules, circuits, and algorithm steps described in connection with the embodiments disclosed herein may be implemented as electronic hardware, computer software, or combinations of both. Whether such functionality is implemented as hardware or software depends upon the particular application and design constraints imposed on the overall system. Skilled artisans may implement the described functionality in varying ways for each particular application, but such implementation decisions should not be interpreted as causing a departure from the scope of the present invention.
The hardware used to control the PAMCC switches and implement the various algorithms may be implemented or performed with a general purpose processor, a digital signal processor (DSP), an application specific integrated circuit (ASIC), a field programmable gate array (FPGA) or other programmable logic device, discrete gate or transistor logic, discrete hardware components, or any combination thereof designed to perform the functions described herein. A general-purpose processor may be a microprocessor, but, in the alternative, the processor may be any conventional processor, controller, microcontroller, or state machine. A processor may also be implemented as a combination of computing devices, e.g., a combination of a DSP and a microprocessor, a plurality of microprocessors, one or more microprocessors in conjunction with a DSP core, or any other such configuration. Alternatively, some steps or methods may be performed by circuitry that is specific to a given function.
In one or more exemplary aspects, the functions described may be implemented in hardware, software, firmware, or any combination thereof. If implemented in software, the functions may be stored as one or more instructions or code on a computer-readable medium. The steps of a method or algorithm disclosed herein may be embodied in a processor-executable software module which may reside on a tangible, non-transitory computer-readable storage medium. Tangible, non-transitory computer-readable storage media may be any available media that may be accessed by a computer. By way of example, and not limitation, such non-transitory computer-readable media may comprise RAM, ROM, EEPROM, CD-ROM or other optical disk storage, magnetic disk storage or other magnetic storage devices, or any other medium that may be used to store desired program code in the form of instructions or data structures and that may be accessed by a computer. Disk and disc, as used herein, includes compact disc (CD), laser disc, optical disc, digital versatile disc (DVD), floppy disk, and blu-ray disc, where disks usually reproduce data magnetically, while discs reproduce data optically with lasers. Combinations of the above should also be included within the scope of non-transitory computer-readable media. Additionally, the operations of a method or algorithm may reside as one or any combination or set of codes and/or instructions on a tangible, non-transitory machine readable medium and/or computer-readable medium, which may be incorporated into a computer program product.
The preceding description of the disclosed embodiments is provided to enable any person skilled in the art to make or use the present invention. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the generic principles defined herein may be applied to other embodiments without departing from the spirit or scope of the invention. Thus, the present invention is not intended to be limited to the embodiments shown herein, but is to be accorded the widest scope consistent with the following claims and the principles and novel features disclosed herein.
This application claims priority to U.S. Provisional Patent Application 61/422,725 entitled “Apparatus for Converting Three Phase Electrical Power to Two Phase Electrical Power” filed Dec. 14, 2010, the entire contents of which are incorporated herein by reference. This application is also related to U.S. patent application Ser. No. 12/861,815 entitled “Three Phase Power Generation from a Plurality of Direct Current Sources” filed Aug. 23, 2010, the entire contents of which are incorporated herein by reference.
Number | Date | Country | |
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61422725 | Dec 2010 | US |