The present application relates to the technical field of cutting machinery apparatus, and more particularly, to an apparatus for cutting substrate material.
The introduction of related art
The process pipeline of a substrate material, such as a substrate material of a battery chip, is as follows: at first, the substrate material is coated with a film in a coating machine, and then the substrate material after coating is cut to a predetermined size. Since heating is required for coating in the coating machine, and the substrate material is very thin, the substrate material after coating is liable to curl. At present, a cutting machine is used for cutting the substrate material on the market. The clamp in the existing cutting machine generally employs an aluminum alloy plate, and a rubber bar is provided on the depression surface of the aluminum alloy plate for alleviating the impact force. During cutting the substrate material, when the substrate material is conveyed to the cutting machine for a predetermined length, on the one hand, the substrate material is heated in the previous process, which causes the substrate material itself to curl; and on the other hand, the cutting machine that has been working all the time generates vibration and the vibration is transferred to the clamp to cause the substrate material to vibrate, then a wrinkle occurs at a pressed portion of the substrate material when the substrate material is pressed and cut by the clamp. In addition, under the influence of the rubber bar on the lower surface of the aluminum alloy plate, the substrate material pressed and cut by the clamp is bent or has an indentation on its pressed portion, which affects the power generation performance of the substrate material and the subsequent processing of the battery material.
In one aspect, the present disclosure provides an apparatus for cutting substrate material, including: a mounting frame; a base mounted to the mounting frame; an upper cutter device disposed on the mounting frame; and a substrate material clamp disposed on the upper cutter device and used to clamp the substrate material, the substrate material clamp including a clamp body and a flattening member connected to the clamp body, and the flattening member being used to flatten the substrate material.
1: mounting frame; 11: mounting plate; 12: cutter mounting plate; 13: linear slide rail; 14: clamp support device; 2: base; 3: upper cutter device; 4: lower cutter device; 5: slider rail; 6: substrate material clamp; 6-1: flattening member; 61: first flattening member; 62: second flattening member; 63: joint; 64: flattening layer; 65: first flattening layer; 66: second flattening layer; 6-2: clamp body; 7: driving member; 71: driving member mounting support plate; 72: bottom end rod; 8: substrate material; 9: clamp.
In order to clarify the purposes, technical solutions, and advantages of the present disclosure, the present disclosure will be further described in detail below with reference to the embodiments and the accompanying drawings. It is to be understood that the description is only illustrative, and is not intended to limit the scope of the disclosure. In addition, descriptions of well-known structures and techniques are omitted in the following description in order to avoid unnecessarily obscuring the concept of the present disclosure.
The structural schematic diagrams in accordance with the embodiments of the present disclosure are shown in the accompanying drawings. The drawings are not drawn to scale, and for clarity, some details are exaggerated and some details may be omitted.
It is apparent that the described embodiments are a part of the embodiments of the present disclosure, rather than all of them. All other embodiments obtained by a person of ordinary skill in the art based on the embodiments of the present disclosure without the inventive labor belong to the protection scope of the present disclosure.
In the description of the present disclosure, it is to be noted that the terms “first”, “second”, and “third” are used for depiction only, and are not to be construed as indicating or implying relative importance.
Further, the technical features involved in different embodiments of the present disclosure described below may be combined with each other as long as there is no conflict.
The process pipeline of the substrate material, such as the substrate material 8 of the battery chip, is as follows: the substrate material needs to be coated in a coating machine first, and then the coated substrate material 8 is cut to a predetermined size. Since heating is required in the coating machine, and the substrate material 8 is very thin, the substrate material 8 after coating is liable to be curved. The cutting machine shown in
According to an embodiment of the present disclosure, there is provided an apparatus for cutting substrate material. As shown in
In an alternative embodiment, the apparatus shown in
In an alternative embodiment, as shown in
The mounting plate 11 further includes at least two linear slide rails 13 respectively disposed on the surfaces of the first connecting plate and the third connecting plate. Correspondingly, the cutter mounting plate 12 includes at least two slider guide rails 5. The slider guide rails 5 and the linear slide rails 13 are engaged with each other, and the cutter mounting plate 12 is coupled to the mounting plate 11 and may slide up and down along the linear slide rails 13. The upper cutter device 3 is fixedly mounted on the cutter mounting plate 12, so as to slide along the linear slide rails 13 by the driving of the drive cutter 7 and the cutter mounting plate 12. The upper cutter device 3 is designed as a right angle trapezoid with one side of the right angle waist conforming to the longitudinal direction of the mounting plate 11, and the waist opposite the right angle waist is opposed to the lower cutter device 4 so that a scissor shear is formed after the upper cutter device 3 approaches to the cutter device 4.
As shown in
It should be noted that the connection manner in this embodiment may adopt a detachable connection manner, for example, screwing, pinning, and snapping, but is not limited to the above, and the connection manner may also be adhesive bonding.
In an alternative embodiment, as shown in
In the present embodiment, the first flattening member 61 and the second flattening member 62 may be integrally connected to each other, or may be two parts connected by the joint 63, and the first flattening member 61 and the second flattening member 62 may move relative to the joint 63. The first flattening member 61 and the second flattening member 62 both have a strip structure, but are not limited to the strip structure, as long as widths of both the first flattening member 61 and the second flattening member 62 are matched with a width of the clamp body 6-2. Specifically, the widths of both the first flattening member 61 and the second flattening member 62 may be equal to the width of the clamp body 6-2, or may be smaller than the width of the clamp body 6-2 or larger than the width of the clamp body 6-2, and preferably, the widths of both the first flattening member 61 and the second flattening member 62 are equal to the width of the clamp body 6-2. The joint 63 of the first flattening member 61 and the second flattening member 62 is connected to the clamp body 6-2, and the connection manner is preferably a detachable connection manner, for example, screwing, pinning, and snapping, but is not limited to the above enumeration, and the connection manner may also be adhesive bonding. For example, as shown in
In an alternative embodiment, the joint 63 has a length of 100-200 mm, preferably 150-200 mm, more preferably 180-200 mm, such as 180 mm, 185 mm, 190 mm, 195 mm or 200 mm, wherein the optimum value is 200 mm. Since the flattening member 6-1 is connected to the clamp body 6-2 only through the joint 63, and the flattening member 6-1 itself has a certain gravity, if the joint 63 is connected to the clamp body 6-2 only in the form of a point connection, it is easy to cause damage to the flattening member 6-1, and shorten the service life. By appropriately controlling the length of the joint 63, a certain protective effect may be provided to the flattening member 6-1, and the service life is prolonged. On the other hand, an amount of droop at the lowest end of the flattening member 6-1 may be controlled such that when the two lowest ends are in contact with the substrate material 8, a sufficiently large backing force is generated to flatten the substrate material 8.
In an alternative embodiment, as shown in
In this embodiment, one end of the first flattening member 61 connected to the joint 63 extends outwardly to an end to be an arc shape, and an end of the second flattening member 62 connected to the joint 63 extends outward to an end to be an arc shape, the two arc shapes being preferably symmetrical. In the present embodiment, the lengths of the two arc shapes of the first flattening member 61 and the second flattening member 62 are 400-500 mm, preferably 400-410 mm, more preferably 400-405 mm, such as 400 mm, 401 mm, 402 mm, 403 mm, 404 mm or 405 mm, and the optimum value is 405 mm.
In an alternative embodiment, as shown in
In the present embodiment, the joint 63 may be a point connection, that is, the joint 63 is a point. At this time, the lengths of the first flattening member 61 and the second flattening member 62 are both 495-500 mm, for example, 495 mm, 496 mm, 497 mm, 498 mm, 499 mm, or 500 mm. It is preferably 496 mm, 497 mm, and 498 mm. The point connection of the joint 63 may have a width of 5 mm to 10 mm, for example, 5 mm, 6 mm, 7 mm, 8 mm, 9 mm or 10 mm. In one case, the first flattening member 61 and the second flattening member 62 are in the shape of a straight line, and are entirely made of an elastic material; and in another case, the first flattening member 61 and the second flattening member 62 are in the shape of a straight line, and the ends thereof (the ends at which the first flattening member 61 and the second flattening member 62 meet the substrate material 8) are made of an elastic material. The former case is preferable, but the present disclosure is not limited to the above examples.
In an alternative embodiment, the first flattening member 61 and the second flattening member 62 are each provided with a rough inner surface.
In the present embodiment, the inner surface refers to one surface facing the base 2. By using the rough inner surface, when the substrate material clamp 6 presses down the substrate material 8 on the base 2, the inner surface contacts the substrate material 8 and applies a certain amount of friction to the substrate material 8 to fix the position of the substrate material 8, thereby avoiding that the substrate material 8 is biased by the upper cutter device 3 and the lower cutter device 4 during cutting, and ensuring the accuracy of the size of the substrate material 8.
In an alternative embodiment, as shown in
In this embodiment, the flattening member 6-1 may be an integral strip structure composed of one flattening layer 64, and a surface of the flattening layer 64 opposite to the inner surface facing the base 2 may be adhered to the lower surface of the clamp body 6-2 by adhesive bonding. The purpose of adopting the rough surface as the surface facing the base 2 is as follows: when the substrate material clamp 6 presses down the substrate material 8 on the base 2, the inner surface contacts the substrate material 8 and applies a certain amount of friction to the substrate material 8 to fix the position of the substrate material 8, in this way, it may be avoided that the substrate material 8 is biased by the upper cutter device 3 and the lower cutter device 4 during cutting, and the accuracy of the size of the substrate material 8 can be ensured.
In an alternative embodiment, as shown in
In this embodiment, the first flattening layer 65 may be made of a spring material, such as silicon manganese spring steel (60Si2Mn), silicon chrome spring steel (60Si2CrA or 60Si2CrVA) or 65 manganese spring steel, 70 manganese spring steel material, preferably silicon manganese spring steel (60Si2Mn), and the thickness of the first flattening layer 65 may be, for example, 3 mm. Through the design of the first flattening layer 65, the substrate material may be expanded and flattened when the substrate material clamp 6 presses the substrate material, and the substrate material restores to its original state when the substrate material clamp 6 is ascending. The second flattening layer 66 may be made of a rough and antiskid material such as PU, PE, PP, PVC, etc., preferably a PU material, and the thickness of the second flattening layer 66 may be, for example, 5 mm. Since the PU has a larger friction coefficient compared with materials such as PE, PP, PVC, etc., the fixing effect of the substrate material 8 is better, and the precision of the cutting size of the substrate material 8 can be improved.
It should be noted that PU is polyurethane material, and is the abbreviation of polyurethane; PE is the abbreviation of polyethylene; PP is the polypropylene; and PVC is Polyvinyl chloride.
In an alternative embodiment, a distance between a lowest end of the flattening member 6-1 and an upper surface of the base 2 is 20-25 mm.
In the present embodiment, the distance between the lowest end of the flattening member 6-1 and the upper surface of the base 2 is set to 20-25 mm, for example, 20 mm, 21 mm, 22 mm, 23 mm, 24 mm or 25 mm.
In an alternative embodiment, the distance between the lowest end of the flattening member 6-1 and a horizontal plane of the joint 63 is 90-110 mm, preferably 95-105 mm, and most preferably 100 mm.
In the above two embodiments, the flattening member 6-1 is designed such that the distance between the lowest end thereof and the joint 63 and the distance between the lowest end thereof and the base 2 are within the predetermined range of the above embodiment, therefore the two lowest ends of the flattening member 6-1 may contact with the upper surface of the substrate material 8 during the pressing process, a backward and outward force is formed at the contact point, and the substrate material 8 with a fixed size may be flattened under this force.
In an alternative embodiment, two ends of the flattening member 6-1 are extendable outwardly by 10-20 mm, respectively.
In the present embodiment, when both ends of the flattening member 6-1 are respectively extended outward, the flattening member 6-1 forms a linear strip structure which is in close contact with the lower surface of the substrate material 8, and the total length of the flattening member 6-1 is adapted to the width of the substrate material 8, for example, the total length of the flattening member 6-1 is equal to the width of the substrate material 8, or may be greater than the width of the substrate material 8.
The first embodiment of the present disclosure provides an apparatus for cutting substrate material, including: a mounting frame 1; a base 2 mounted to the mounting frame; an upper cutter device 3 disposed on the mounting frame 1; a substrate material clamp 6 disposed on the upper cutter device 3 and being used to clamp the substrate material, wherein the substrate material clamp 6 includes a clamp body 6-2 and a flattening member 6-1 connected to the clamp body, and the flattening member 6-1 is used to flatten the substrate material.
Optionally, the flattening member 6-1 includes a first flattening member 61 and a second flattening member 62; the first flattening member 61 and the second flattening member 62 are movably connected, and a joint 63 of the first flattening member 61 and the second flattening member 62 is connected to the clamp body 6-2.
Optionally, the first flattening member 61 and the second flattening member 62 are arc-shaped.
Optionally, inner sides of the first flattening member 61 and the second flattening member 62 are set as a linear shape.
Optionally, the first flattening member 61 and the second flattening member 62 are respectively provided with a rough inner surface.
Optionally, the flattening member 6-1 includes at least one flattening layer 64 having elasticity.
Optionally, the flattening member 6-1 includes a first flattening layer 65 and a second flattening layer 66 connected to each other; and the second flattening layer 66 faces the base 2.
Optionally, a distance between a lowest end of the flattening member 6-1 and an upper surface of the base 2 is 20-25 mm, and a distance between the joint 63 of the flattening member 6-1 and the upper surface of the base 2 is 120-125 mm.
Optionally, both ends of the flattening member 6-1 are extendable outward by 10-20 mm, respectively.
Optionally, the apparatus for cutting substrate material further includes: a driving member 7 connected to the upper cutter device 3, and the upper cutter device 3 and substrate material clamp 6 are driven by the driving member 7 to close to or be away from the base 2.
Optionally, the apparatus for cutting substrate material further includes: a lower cutter device 4; the lower cutter device 4 is disposed on the base 2 and is opposite to the upper cutter device 3; and the driving member 7 drives the upper cutter device 3 to approach to or away from the lower cutter device 4.
Optionally, a length of the joint 63 is 100-200 mm.
Optionally, entire bodies or ends of the first flattening member 61 and the second flattening member 62 are made of an elastic material.
Optionally, lengths of the arcs of the first flattening member 61 and the second flattening member 62 are both 400-500 mm.
Optionally, lengths of the flattening member 61 and the second flattening member 62 are both 495-500 mm.
One specific example of the flattening member according to the present disclosure will be described below with reference to
The parameters used in this example are as follows:
Material: the first flattening layer is manganese spring steel 60Si2Mn (tensile strength σb: ≥1274 MPa, yield strength σs: ≥1176 MPa), and the second flattening layer is PU polyurethane;
Pressure: F=1000 N, displacement distance: x=14 mm, y=100 mm.
As shown in
It should be noted that in the following, the substrate material clamp 6 is a part of the apparatus for cutting substrate material, which has been described in the above embodiment, and will not be described herein.
According to another embodiment of the present disclosure, there is provided a substrate material clamp 6, including: a clamp body 6-2 and a flattening member 6-1; wherein the flattening member 6-1 is disposed at a lower surface of the clamp body 6-2.
In an alternative embodiment, the flattening member 6-1 includes a first flattening member 61 and a second flattening member 62; the first flattening member 61 and the second flattening member 62 are movably connected, and a joint 63 of the first flattening member 61 and the second flattening member 62 is connected to the clamp body 6-2.
In an alternative embodiment, the first flattening member 61 and the second flattening member 62 are arc-shaped.
In an alternative embodiment, inner sides of the first flattening member 61 and the second flattening member 62 are set as a linear shape.
In an alternative embodiment, the first flattening member 61 and the second flattening member 62 are respectively provided with a rough inner surface.
In an alternative embodiment, the flattening member 6-1 includes at least one flattening layer 64; and a surface of the flattening layer 64 facing the substrate material 8 is disposed as a rough surface.
In an alternative embodiment, the flattening member 6-1 includes a first elastic layer 65 and a second flattening layer 66 that are interconnected; and the first flattening layer 65 is adjacent to the clamp body 6-2.
In an alternative embodiment, a distance between a lowest end of the flattening member 6-1 and the upper surface of the base 2 is 20-25 mm.
In an alternative embodiment, two ends the flattening member 6-1 are extendable outwardly by 10-20 mm, respectively.
The present disclosure is directed to protect an apparatus for cutting substrate material and a clamp. By designing a clamp having a flattening member 6-1, when the substrate material 8 is transported to the base 2 and reaches a predetermined length, the substrate material clamp 6 approaches the base 2, and as the distance between the substrate material clamp 6 and the base 2 gradually decreases, both ends of the flattening member 6-1 contact the substrate material 8 and extend outwardly, respectively, and apply a back force to the substrate material 8 contacting the flattening member 6-1. In this way, the curled substrate material 8 is flattened and compacted. Then, the upper cutter device 3 is driven to approach the lower cutter device 4 mounted on the base 2 to complete the cutting of the substrate material 8. The use of the flattening member 6-1 of the substrate material clamp 6 results in a flat substrate material 8 with a predetermined size. On the one hand, the standardization requirements of the production line are satisfied; and on the other hand, the aesthetics and cutting quality of the substrate material 8 are improved. In addition, the formation of wrinkles and accumulation sites may be avoided, thereby ensuring the processing quality of the subsequent production process, the power generation performance of the substrate material 8, and the electrical conductivity of the finished battery.
It should be understood that the above-described embodiments of the present disclosure are used only for illustration or explaining the principle of the present disclosure, rather than restricting the present disclosure. Therefore, any modifications, equivalents, improvements, etc., which are made without departing from the spirit and scope of the present disclosure, are intended to be included within the protection scope of the present disclosure. Rather, the appended claims are intended to cover all changes and modifications that come within the scope and range of the appended claims, or equivalents thereof.
Number | Date | Country | Kind |
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201820969087.7 | Jun 2018 | CN | national |
This application is 371 application of PCT Application No. PCT/CN2018/106141, filed Sep. 18, 2018, the entire contents of which are incorporated herein by reference.
Filing Document | Filing Date | Country | Kind |
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PCT/CN2018/106141 | 9/18/2018 | WO | 00 |