The present invention relates to an apparatus according to the preamble of claim 1 for degassing oil in an oil system.
The degassing apparatus of the invention is intended to be permanently mounted in an oil system, such as for instance a hydraulic oil system, a lubricating oil system or a cooling oil system, where the condition of the oil affects the function, life and operational reliability of the system.
In contact with atmospheric air at +20° C. and at 100% relative humidity, about 100 liters of air and about 0.1 liter of water will be dissolved into 1000 liters of mineral oil. This dissolvation is completely natural and cannot be prevented and will cause different kinds of problems. Air and water dissolved into the oil will cause chemical degradation of the oil and will contribute to cavitation effects and diesel effects in the system. If oil saturated with gas and water is subjected to under-pressure, dissolved gas and water is released to an extent depending on the magnitude of the under-pressure and the temperature of the oil.
An oil system normally comprises an oil reservoir for accumulation of oil. The oil returned to the oil reservoir normally has undesired free gas bubbles due to the fact that the oil has been subjected to under-pressure in the system, which has released dissolved air from the oil. These gas bubbles are very harmful if they are allowed to recirculate via the suction line of the system, and they must therefore be removed. In a traditionally constructed oil system, the removal of gas bubbles takes place by giving the oil a long retention time in the oil reservoir so that the gas bubbles will have time to rise and escape to the atmosphere via the surface in the oil reservoir. Thus, the oil reservoir has a deaerating function, which implies that the volume of the oil reservoir will be large. Despite this, the oil in the oil reservoir is almost saturated with air contributing to a degradation of the oil and to a release of air in suction lines and in pumps with loss of performance, cavitation damages and diesel effects as a result.
A degassing apparatus intended to be used for degassing oil in an oil system is previously known from WO 94/28316 A1 and is schematically illustrated in
A degassing apparatus principally resembling the type described above has turned out to operate in an appropriate manner and has especially been used for continuous degassing of cooling oil in oil-filled power transformers where the degassing and dewatering among other things reduces the aging of the oil and of the solid insulation of cellulose.
The object of the present invention is to achieve a further development of previously know degassing apparatus of the above-described type in order to provide a degassing apparatus with a design which in at least some aspect offers an advantage compared to this previously known degassing apparatus.
According to the present invention, said object is achieved by means of a degassing apparatus having the features defined in claim 1.
The degassing apparatus of the invention comprises:
The float has a lower section located in the first chamber and an upper section extending into the second chamber. The upper section of the float delimits a flow passage extending between the first chamber and the second chamber.
The valve member is arranged to open said inlet when the float assumes a lower first position in the room and close said inlet when the float assumes an upper second position in the room.
With the degassing apparatus of the invention, it will be possible to generate the under-pressure in the degassing room required for separation of gas from oil by means of no more than variations of the oil level in the room, the required under-pressure being generated in the room when the oil sinks from an upper level in the room to a lower level in the room. Hereby, it will consequently be possible to achieve the required under-pressure in the room without using any vacuum pump. Thus, a piston device of the above-described type can be dispensed with, which makes it possible to produce a simple and efficient degassing apparatus at a relatively low cost. So as to make it possible to achieve a sufficient under-pressure in said room for an efficient gas separation without using any vacuum pump, it is required that the remaining gas volume in the room is very small when the feeding of oil into the room is interrupted. By means of said float and a suitable dimensioning of said second chamber, it will in a simple manner be possible to minimize the gas volume remaining in the room when the feeding of oil into the room is interrupted. By means of the float and the valve member, it will furthermore be possible to control the feeding of oil into the room via said inlet in a simple manner without requiring any electronic control unit or the like.
The degassing apparatus of the invention will make it possible to considerably reduce the concentration of dissolved gases and water in the oil in an oil system, whereby it will be possible to create oil systems with considerably smaller oil reservoir volume and oil volume and also higher operational reliability and longer life of the components and oil of the oil system.
According to an embodiment of the invention, the upper section of the float delimits a flow passage extending between the first chamber and the second chamber which is so dimensioned that gases are allowed to pass essentially unobstructed from the first chamber to the second chamber via this flow passage and passage of oil from the first chamber to the second chamber via this flow passage is obstructed, the float being arranged to be displaced upwards in the second chamber and assume said second position by the pressure difference ensuing when the oil has risen to and strives to pass through the flow passage. With this embodiment, the final displacement movement upwards of the float will follow the movement of the oil level. The float will act as a piston pressing out gases and water vapour via the non-return valve. With this design, the degassing apparatus will be relatively unsensitive to differences in density of the oil and varying inclinations of the apparatus and will thereby be well suited for mobile machines.
According to a further embodiment of the invention, the apparatus comprises a stop valve arranged between the second chamber and the non-return valve, which stop valve comprises a valve member arranged to allow gases to pass from the second chamber to the non-return valve via the stop valve and to prevent oil to pass from the second chamber to the non-return valve via the stop valve by the pressure difference ensuing between the downstream side and the upstream side of the valve member of the stop valve when oil from the room has risen to and strives to pass this valve member. The stop valve is arranged in series with and upstreams of the non-return valve and secures that oil from the room is never allowed to reach the non-return valve.
Other embodiments of the apparatus of the invention will appear from the dependent claims and the following description.
The invention will in the following be more closely described by means of embodiment examples with reference to the appended drawings. It is shown in:
a-2e schematic, cut lateral views of an apparatus according to the present invention, illustrating different stages of the operating cycle of the apparatus,
An apparatus 20 according to the present invention is illustrated in
The apparatus further comprises a suction arrangement 40 connected to said outlet 32 for sucking out oil from the room 30 via the outlet 32. In the illustrated embodiments, this suction arrangement 40 consists of a suction pump of ejector type, which is arranged in the channel 23 between the entrance 21 and the exit 22 of the apparatus and which comprises a nozzle 41, a suction part 43 and a diffusor part 42. The outlet 32 of the room is directly connected to the suction part 43 so as to allow the suction pump to suck out oil from the room 30 via the outlet 32 and the suction part 43.
The room 30 comprises a first chamber 30a and a second chamber 30b connected to the first chamber, the second chamber being smaller than the first chamber and being arranged above the first chamber. The inlet 31 and the outlet 32 are arranged in the first chamber 30a and the non-return valve 33 is connected to the second chamber 30b.
The apparatus further comprises a regulating device 50 for regulating the feeding of oil into the room 30 via the inlet 31. The regulating device 50 is arranged to cause the feeding of oil into the first chamber 30a via the inlet 31 to be interrupted only after the first chamber 30a has been completely filled with oil and cause the feeding of oil into the first chamber 30a via the inlet 31 to start when the oil thereafter, by outfeed via the outlet 32, has sunk in the first chamber 30a to a certain lower level. Gases in the space above the oil surface are pressed out via the non-return valve 33 owing to the fact that oil is being fed into the room 30 via the inlet 31 so that the oil surface is caused to rise in the room until the remaining gas volume above the oil surface is very small. The desired under-pressure for achieving separation of gas from the oil is created in the room 30 when the oil in the room sinks to said lower level, i.e. by means of no more than the variation of the oil level in the room 30 and without assistance from any vacuum pump or the like. In order to reach a suitable under-pressure in the room 30 for gas separation when the oil sinks to the lower level, it is required that the upper turning position of the oil level in the room occurs when the remaining gas volume in the room is very small. If for instance the variation of the oil volume, i.e. the difference in oil volume between the upper and lower turning position of the oil level, is 1000 ml, the remaining gas volume in the room must be smaller than 1 ml in order to make it possible to achieve a lowest absolute pressure of 1 mbar in the room.
The regulating device 50 comprises a float 51 extending between the first chamber 30a and the second chamber 30b, which float is in contact with the oil in the room 30. The position of the float 51 is affected by the oil level in the room 30 in one of the manners described below. The float 51 has a lower section 51a located in the first chamber 30a and an upper section 51b extending into the second chamber 30b. The regulating device 50 further comprises a valve member 52 actuated by the float 51, which valve member is arranged to open the inlet 31 when the float 51 assumes a certain lower position in the room, see
The rocker arm 56, the tension spring 57 and the valve member 52 are arranged to co-operate in such a manner that the tension spring retains the valve member:
The operation of the apparatus 20 illustrated in
The valve member 52 will not start its closing movement until the turning moment from the tension spring 57 becomes larger than the oppositely directed turning moment from the impulse force of the oil flowing through the inlet 31. When the float 51 assumes its upper position, see
The turning moment on the rocker arm caused by the dead weight of the float 51 and the rocker arm 56 is somewhat larger than the oppositely directed turning moment on the rocker arm caused by the tension spring 57 when the rocker arm is in its upper position. The rocker arm 56 and the float 51 will therefore remain in their upper position limited by the upper stop member 62, and the valve member 52 will keep the inlet 31 closed until the oil level in the room has sunk to such a level that the influence from the buoyancy force on the turning moment of the rocker arm has become sufficiently small. When the oil thereafter has sunk in the first chamber 30a to the above-mentioned lower level by outfeed via the outlet 32, the float 51 will instantaneously fall to its lower position and the rocker arm 56 is rotated downwards from the position shown in
The efficiency of the apparatus can be increased by supplying a smaller oil flow to the room 30 via a further inlet 34, which is connected to the diffusor part 42 via a non-viscous throttling 35 in a point where the static pressure is higher than in the suction part 43.
In the embodiment illustrated in
A first alternative is characterized in that the maximum turning moment on the rocker arm 56 caused by the buoyancy force is larger than the sum of the oppositely directed turning moments on the rocker arm 56 from dead weight and spring force at the lower position of the float. In this case, the float 51 is suitably arranged to leave its lower position when the oil level in the room 30 has risen so high that oil has had time to rise up into the ring gap 63 defined by the float between the first chamber 30a and the second chamber 30b. In this case, the ring gap 63 is large and will not obstruct neither a flow of gas nor a flow of oil to pass.
The second alternative is characterized in that the maximum turning moment on the rocker arm caused by the buoyancy force is smaller than the sum of the oppositely directed turning moments on the rocker arm 56 from dead weight and spring force at the lower position of the float. In this case, the ring gap 63 is formed with a smaller play which will not obstruct a gas flow from passing but which will create a higher pressure in the first chamber 30a than in the second chamber 30b when a corresponding oil flow passes the ring gap. The upwardly directed forces on the float will hereby obtain a required contribution when an oil flow is passing the gap 63, which will make the float leave its lower position and move towards its upper turning position. So as to make it possible for the degassing cycle to start also when the second chamber 30b is completely filled with oil, an additional pressure limiting valve is required, which draws off oil from the second chamber 30b to the exit 22. This valve is not illustrated in
With the exception of the design and the operation of the float, the apparatuses according to
The implementation according to
The implementation according to
A stop valve 80 is with advantage arranged between the outlet 37 of the room and the non-return valve 33 in series with the non-return valve, as illustrated in
The invention is of course not in any way limited to the embodiments described above. On the contrary, several possibilities to modifications thereof should be apparent to a person skilled in the art without thereby deviating from the basic idea of the invention as defined in the appended claims.
Number | Date | Country | Kind |
---|---|---|---|
0602537 | Nov 2006 | SE | national |
Filing Document | Filing Date | Country | Kind | 371c Date |
---|---|---|---|---|
PCT/SE2007/050909 | 11/28/2007 | WO | 00 | 11/30/2009 |
Publishing Document | Publishing Date | Country | Kind |
---|---|---|---|
WO2008/066484 | 6/5/2008 | WO | A |
Number | Name | Date | Kind |
---|---|---|---|
4880449 | Babyak | Nov 1989 | A |
Number | Date | Country |
---|---|---|
295 14 333 | Dec 1995 | DE |
WO 9428316 | Dec 1994 | WO |
WO 9428316 | Dec 1994 | WO |
Number | Date | Country | |
---|---|---|---|
20100101423 A1 | Apr 2010 | US |