The present invention relates to an apparatus for discharging liquid, a maintenance method for a liquid ejection head, and a cleaner for a liquid discharge head.
An apparatus using a liquid discharge head includes a maintenance recovery device (maintenance device) including, e.g., a wiper to wipe a nozzle surface of the liquid discharge head and a cap to cap the nozzle surface of the liquid discharge head, to perform an operation for maintaining and recovering a state of the nozzle surface (a normal maintenance operation).
For example, an apparatus is known that includes a liquid discharge head having a nozzle formation surface on which nozzles to jet liquid toward a target are formed, a support portion to support the target to be discharged with the liquid, a carriage reciprocally movable in a scanning direction in a state of holding a liquid jetting head, and a maintenance unit that is detachably attached to a maintenance area outside the support portion in the scanning direction and performs a normal maintenance operation of the liquid jetting head (PTL 1).
PTL 1: JP-2014-168881-A
Even if the nozzle surface is wiped and cleaned by a normal maintenance operation of the maintenance mechanism, adhered substances of waste liquid may be deposited over time on, e.g., an edge portion of the nozzle surface or an edge portion of a cover covering the edge portion of the nozzle surface and interfere with a liquid application member.
Since such adhered substances are firmly fixed to the edge portion of the nozzle surface or the cover, there is a problem that the solidified matter cannot be removed by the normal maintenance operation, such as wiping of the wiper.
The present invention has been made in view of the above-described problem, and an object of the present invention is to allow adhered substances to be removed from a head.
In order to solve the above-described problem, an apparatus for discharging liquid includes a liquid discharge head to discharge liquid; a holder to hold a liquid application target to which the liquid is applied; and a cleaner to clean the liquid discharge head. The cleaner is detachably attached to the holder and, with the cleaner attached to the holder being in contact with the liquid discharge head, the holder and the liquid discharge head are relatively moved to clean the liquid discharge head with the cleaner.
According to the present invention, adhered substances of a head can be removed.
In the following, embodiments of the present invention will be described with reference to the accompanying drawings. First, an example pf a printing apparatus to print on cloth, which is an apparatus for discharging liquid according to an embodiment of the present invention, is described with reference to
A printing apparatus 1 according to the present embodiment includes a stage 111 and a printing device 112 in an apparatus body 100. The stage 111 is a holder (receiver) to which a cassette 200 is detachably attachable. The cassette 200 is a cloth holder to hold a cloth 400 that is a liquid application target to which liquid is applied. The printing device 112 prints on the cloth 400 that is held by the cassette 200 held by the stage 111.
For example, the cloth 400 includes a piece of cloth, such as a handkerchief and towel, a fabric manufactured as clothes such as a T-shirt and a sweatshirt, and a fabric used as a part of a product such as a tote bag.
In
The printing device 112 includes a carriage 121 and a head 122. The carriage 121 is movable in a direction (main scanning direction) indicated by arrow X (hereinafter, X direction) with respect to the stage 111. The head 122 is a liquid discharge head mounted on the carriage 121. The carriage 121 is movably held with a guide 123 disposed along the X direction. A driving motor 124 moves the carriage 121 back and forth in the X direction via a scanning assembly, such as a timing belt 125. The head 122 discharges ink onto a surface of cloth using a liquid discharge head to form an image.
In the printing apparatus 1, with the cloth 400 set on a platen 300 of the cassette 200, the cassette 200 is mounted and held on the stage 111 in the apparatus body 100. As the movement of the stage 111 in the Y direction and the reciprocal movement of the head 122 in the X direction are repeated, the head 122 prints a desired image on the cloth 400.
Next, the outline of the cassette is described with reference also to
The cassette 200 includes a cassette base 201 that is a tray base member and the platen 300 to hold a portion to be printed of the cloth 400 in a flat state.
As illustrated in
As illustrated in
Guide rails 211 are disposed at both ends of the cassette base 201 in a direction perpendicular to an attachment-detachment direction in which the cassette 200 is attached to or detached from the stage 111 of the apparatus body 100. The guide rails 211 movably engage both ends of the stage 111 in the direction perpendicular to the attachment-detachment direction such that the guide rails 211 hold the ends of the stage 111.
The platen 300 is supported by supports 311 with respect to the cassette base 201 and an accommodation chamber 312 is formed between the platen 300 and the cassette base 201, to accommodate a surplus portion 400a of the cloth 400. For example, the surplus portion 400a may be sleeves, a neck, a hem, and the like of a T-shirt, if an image is printed on a front of the T-shirt.
The platen 300 is removably attached to the cassette base 201 and is replaceable. Accordingly, a plurality of platens 300 can be prepared so that, during printing operation on a cloth on one platen 300, another cloth can be wound around another platen 300. By simply replacing the platen 300 after printing and fixing, printing of the next cloth can be promptly started.
In order to place the cloth 400 on the cassette 200, a user opens the platen peripheral cover 202 as illustrated in
When printing on the cloth 400, the cassette 200 in which the cloth 400 is set is mounted (set) on the stage 111 of the apparatus body 100 of the printing apparatus 1. At this time, the cassette 200 can be attached to the stage 111 from a direction of movement of the stage 111. Accordingly, the stage 111 is not entirely exposed from the apparatus body 100, thus allowing the printing apparatus 1 to be downsized compared to a configuration in which the user vertically attaches the cassette 200 onto the stage 111.
As described above, the user can remove the cassette 200 entirely from the apparatus body 100, thus facilitating setting of the cloth 400 as a print target onto the platen 300.
After completion of printing by the printing apparatus 1, the cassette 200 can be set in an apparatus that heats cloth according to an embodiment of the present invention while holding the cloth 400, to heat the cloth 400 on which the image has been printed and fix the image on the cloth 400.
Next, an example of the liquid discharge head and the maintenance recovery device is described with reference to
The head 122, which is a liquid discharge head, includes a head body 131 and a cover 134. The head body 131 has a nozzle surface 133 in which nozzles 132 to discharge liquid are formed. The cover 134 is attached to the head body 131, to cover a peripheral portion of the nozzle surface 133.
The maintenance recovery device 140 includes a suction cap 141 to which a suction pump 142 is connected, and a wiper 144 held by a wiper holder 145.
Next, the maintenance recovery operation of the head by the maintenance recovery device is described with reference to
In the maintenance recovery operation of the head 122, for example, as illustrated in
Then, as illustrated in
After the end of wiping, as illustrated in
When the waste liquid 160 transferred to the cover 134 is left to stand, the waste liquid 160 is dried and adhered. Since the adhered waste liquid 160 cannot be scraped off by the wiping of the wiper 144, as illustrated in
Next, a first embodiment of the present invention is described with reference to
In the present embodiment, the stage 111 includes a cleaner attachment portion 111a. Instead of the cassette 200 to hold the cloth 400, a cleaner 601 is detachably attached to the stage 111. The cleaner 601 may be formed of a porous member, such as a sponge. The cleaner 601 is arranged with the Y direction being a longitudinal direction of the cleaner 601.
The stage 111 and the cleaner 601 may be secured by, for example, magnetic coupling. Alternatively, the cleaner 601 can be slid from the Y direction to fit into the stage 111.
Next, the cleaning operation (maintenance method) in the first embodiment is described with reference to
When cleaning (maintenance) of the head 122 is performed, the carriage 121 is moved in the X direction with the cleaner 601 set on (attached to) the stage 111. As illustrated in
Then, as illustrated in
Next, the carriage 121 is moved in the X direction, the cleaner 601 is moved to a position to contact another edge portion along the longitudinal direction of the head 122. The stage 111 is raised and moved in the Y direction to scrape off and remove adhered substance 161 adhering to the another edge portion along the longitudinal direction of the head 122.
As described above, in a state in which the cleaner 601 is attached to the stage 111 instead of the cassette 200 and the cleaner 601 is in contact with the edge portion of the head 122 in the longitudinal direction of the head 122, the stage 111 and the head 122 are moved relative to each other to rub the cleaner 601 against the edge portion of the head 122 along the longitudinal direction of the head 122 to remove the adhered substance 161.
Thus, adhered substance of the head 122 can be reliably cleaned and removed.
In such a case, since the longitudinal direction of the cleaner 601 corresponds to the Y direction which is the longitudinal direction of the head 122, the wiping distance can be increased as compared with, e.g., the wiper, thus enhancing the cleaning effect. Further, even more strongly adhered substance can be removed by increasing the number of times of reciprocation of the cleaner 601.
Since cleaning (maintenance) by the cleaner 601 is not ordinary maintenance, usually, the cleaner 601 can be detached from the stage 111 and stored in an arbitrary place. In addition, since the receiver (stage) to move the liquid application target to which liquid is applied is used to move the cleaner 601, no special drive source is required and the apparatus size is not increased. Further, since a portion of the cleaner 601 to contact the head 122 is configured to be replaceable, cleaning can be constantly performed with the cleaner 601 in a normal state and the cleaning efficiency can be enhanced.
Next, a second embodiment of the present invention is described with reference to
In the present embodiment, the stage 111 includes the cleaner attachment portion 111a. Instead of the cassette 200, the cleaner 601 and a cleaner 602 can be detachably attached to the stage 111. Each of the cleaner 601 and the cleaner 602 may be formed of a porous member, such as a sponge. The cleaner 601 is arranged with the Y direction being a longitudinal direction of the cleaner 601. The cleaner 602 is arranged with the X direction being a longitudinal direction of the cleaner 602.
Next, the cleaning operation (maintenance method) in the second embodiment is described with reference to
When cleaning (maintenance) is performed on the head 122, as in the first embodiment, the cleaner 601 is set on the stage 111, and the adhered substance 161 adhered to an edge portion of the head 122 along the longitudinal direction of the head 122 is scraped off and removed by the cleaner 601.
Next, as illustrated in
Then, as illustrated in
Then, the stage 111 is moved to a position to contact another edge portion along the short direction of the head 122. The adhered substance 161 adhering to the another edge portion of the head 122 along the short direction of the head 122 is scraped off and removed with the cleaner 602.
As described above, in the present embodiment, a first operation of cleaning the longitudinal direction of the head 122 with the cleaner 601 and a second operation of cleaning the short direction of the head 122 by the cleaner 602 are performed to clean the head 122.
Next, a third embodiment of the present invention is described with reference to
In the present embodiment, two heads 122A and 122B are disposed at a predetermined interval on the carriage 121.
Hence, when cleaning is performed by the cleaner 601, the cleaner 601 is reciprocated between the heads 122A and 122B with the cleaner 601 being in contact with the heads 122A and 122B at the same time.
Such a configuration can shorten the cleaning time as compared with a case in which the cleaner 601 separately cleans the head 122A and the 122B.
Next, a fourth embodiment of the present invention is described with reference to
As illustrated in (a) of
In the cleaning jig 600, the cleaners 601 and 602, which are parts to contact the head 122 in the present embodiment, are disposed to be replaceable. The cleaner 601 is arranged so that the Y direction along the longitudinal direction of the head 122 corresponds to the longitudinal direction of the cleaner 601. The cleaner 602 is arranged so that the X direction along the short direction of the head 122 corresponds to the longitudinal direction of the cleaner 602. Each of the cleaners 601 and 602 is formed of a porous member, such as a sponge.
Also in the present embodiment, cleaning of the head 122 can be performed in the same manner as in the second embodiment.
That is, when cleaning is performed on the head 122, the cleaning jig 600 is set on the stage 111 instead of the cassette 200. Then, the cleaner 601 cleans the edge portion of the head 122 along the longitudinal direction of the head 122, and the cleaner 602 cleans the edge portion along the short direction of the head 122.
In the above-described embodiments, the printing apparatus as the apparatus for discharging liquid onto cloth as a liquid application target (member) is described. However, the apparatus for discharging liquid is not limited to such an example.
In the present disclosure, discharged liquid is not limited to a particular liquid as long as the liquid has a viscosity or surface tension to be discharged from a head. However, preferably, the viscosity of the liquid is not greater than 30 millipascal-seconds under ordinary temperature and ordinary pressure or by heating or cooling. Examples of the liquid include a solution, a suspension, or an emulsion that contains, for example, a solvent, such as water or an organic solvent, a colorant, such as dye or pigment, a functional material, such as a polymerizable compound, a resin, or a surfactant, a biocompatible material, such as DNA, amino acid, protein, or calcium, or an edible material, such as a natural colorant. Such a solution, a suspension, or an emulsion can be used for, e.g., inkjet ink, surface treatment solution, a liquid for forming components of electronic element or light-emitting element or a resist pattern of electronic circuit, or a material solution for three-dimensional fabrication.
Examples of an energy source for generating energy to discharge liquid include a piezoelectric actuator (a laminated piezoelectric element or a thin-film piezoelectric element), a thermal actuator that employs a thermoelectric conversion element, such as a heating resistor (element), and an electrostatic actuator including a diaphragm and opposed electrodes.
The term “apparatus for discharging liquid” can also include means relating to feeding, conveying, ejecting, which can adhere liquid, pretreatment apparatus, post-processing apparatus, and the like.
The “apparatus for discharging liquid” may be, for example, an image forming apparatus to form an image on a sheet by discharging ink, a three-dimensional fabricating apparatus (solid-object fabricating apparatus) to discharge a fabrication liquid to a powder layer in which powder material is formed in layers, so as to form a three-dimensional fabrication object (solid fabrication object), or a three-dimensional fabricating apparatus to discharge a model material and a support material onto a stage to fabricate materials in layers to form a three-dimensional object.
The apparatus for discharging liquid is not limited to an apparatus to discharge liquid to visualize meaningful images, such as letters or figures. For example, the apparatus for discharging liquid includes an apparatus to form meaningless images, such as meaningless patterns, or fabricate three-dimensional images.
The above-described term “material onto which liquid adheres” denotes, for example, a material or a medium onto which liquid is adhered at least temporarily, a material or a medium onto which liquid is adhered and fixed, or a material or a medium onto which liquid is adhered and into which the liquid permeates. Examples of the “material onto which liquid adheres” include recording media such as a paper sheet, recording paper, and a recording sheet of paper, film, and cloth, electronic components such as an electronic substrate and a piezoelectric element, and media such as a powder layer, an organ model, and a testing cell. The “material onto which liquid adheres” includes any material on which liquid adheres unless particularly limited.
The apparatus for discharging liquid may be an apparatus to relatively move a liquid discharge head and a material on which liquid can be adhered. However, the apparatus for discharging liquid is not limited to such an apparatus. The “apparatus for discharging liquid” may be, for example, a serial-type apparatus to move a liquid discharge head relative to a sheet material or a line-type apparatus that does not move a liquid discharge head relative to a sheet material.
Number | Date | Country | Kind |
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JP2017-078118 | Apr 2017 | JP | national |
Filing Document | Filing Date | Country | Kind |
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PCT/JP2018/014609 | 4/5/2018 | WO | 00 |
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WO2018/190244 | 10/18/2018 | WO | A |
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