Patent Application
20050149960
1. Field of the Invention
The present invention relates to a sled mechanism, which utilizes a set of springs near the optical pickup head. With this set of springs attached to the rack where the pickup head is, the rack and the gear set driven by drive motor can be engaged with each other more tightly. As a result, the tolerance limit can be higher because this design can compensate part of the tolerance. Moreover, the present invention can also improve the yield rate of the mass production, because the slim spindle of disc drive needs high precision accuracy and the present invention is to compensate part of the tolerance. To sum up, the present invention can increase the tolerance, make the drive motor drive the pickup head more smoothly, and improve the mass production yield, by utilizing a set of springs attached to the rack.
2. Background Description
With the progress of high technology and the advancement of optical storage device, more and more multimedia content can be stored in optical disc. The optical disc has advantages of portability, high capacity, low cost, and safety (not easy to be erased or damaged). As the demand for optical disc is rapidly increase, the need for optical drives, CD, CD-R, CD-RW, DVDROM, DVD−R/W, DVD+R/W drives, also dramatically grows. Also, to meet the consumers' need for portability, the drives are now smaller, lighter, and slimmer than ever before. There is a problem coming along with this change, the precision accuracy. When the drives are getting lighter and slimmer, the requirement of precision accuracy will be higher. Due to the high requirement of precision accuracy, a severe tolerance limit is important for the sled mechanism of the optical pickup head, especially when the sled mechanism itself is also getting smaller and slimmer along with the drives. Generally speaking, the module of the gears of the sled mechanism should be under 0.3 and the tolerance limit of the gear s of the sled mechanism has to be under 0.025 to meet the requirement. The high standard of requirement affects the yield rate of mass production. To solve this problem, the present invention presents a better solution to increase the mass production yield.
Firstly, referring to the
As we can see in the
Another design can surmount the disadvantage. That is, take the worm wheel and spur gear out, and then a drive motor directly drives the optical pickup to move forward and backward by a worm. Because fewer components used, this design can improve the precision accuracy and mass production yield rate.
However, to implement this design, a high-precision and higher-power drive motor is needed, and the cost of it is high. There, although this design solves the problem of tolerance limit and low mass production yield rate, in terms of cost, it is still not ideal for the production for the cost-oriented consumers' products.
While there is incompetence in the conventional arts stated in the background of invention above, one of the goals of the present invention is to use a set of springs to compensate the tolerance of the transmission gears, to make the drive motor drive the optical pickup head move more smoothly and prevent the transmission gears from either being stuck because of being engaged too tightly or idle running because of being engaged too loosely.
The other goal is to increase the component tolerance limit to raise the mass production yield rate.
Based on the goals above, the present invention provides a sled mechanism, which comprises: a drive; a drive motor; a worm, which is driven by the drive motor; a worm wheel, which is engaged with the worm 3 and driven by it; a spur gear, which is attached to the worm wheel and rotate simultaneously with it; a rack, which is engaged with the spur gear and move forward and backward while the spur gear is rotating counterclockwise and clockwise respectively; and a flexible unit, which is attached to one side of the rack and is utilized to make the transmission of the sled mechanism smoother.
In the present invention stated above, the worm is driven by the drive motor and drives the worm wheel engaged with it. And the spur gear is mounted on the worm wheel and the gear set of the worm wheel and the spur gear then is connect to the drive.
In the present invention stated above, the flexible unit can be assembly of springs. And one end of these springs is mounted on the drive and the other end is connected to the rack, to make the transmission smoother.
In the present invention stated above, the flexible unit can be a flexible metal shaft used to fix the set of worm wheel and spur gear. And the flexible unit can be a plastic holder used to hold the drive motor.
The foregoing and other objects, aspects and advantages will be better understood from the following detailed description of a preferred embodiment of the invention with reference to the drawings, in which:
The followings are the list of detailed legends presented in the present invention.
The following is a description of the present invention. However, other than the detailed description, the present can also be widely implemented in other embodiment, and the scope of the present invention is not limited and is based on the future patent scope.
Moreover, to provide more detailed description and clearer understanding of the present invention, the figures are not drawn according to the corresponding scale. Some measurement and scale have been exaggerated and some unrelated details are not drawn to make figure concise.
The present invention is illustrated in
As shown in
In the present invention stated above, the flexible unit can also be either a flexible metal shaft used to fix the set of worm wheel and spur gear or a plastic holder used to hold the drive motor. All the designs above can solve the problem of tolerance and precision accuracy.
Although preferred embodiments of the present invention have been described in the forgoing description and illustrated in the accompanying drawings, it will be understood that the invention is not limited to the embodiments disclosed, but is capable of numerous rearrangements, modifications, and substituting of parts and elements without departing from the spirit and scope of the invention. Accordingly, the present invention is intended to encompass such rearrangements, modifications, and substitutions of parts and elements as fall within the scope of the appended claims.
