Information
-
Patent Grant
-
6736492
-
Patent Number
6,736,492
-
Date Filed
Monday, December 10, 200122 years ago
-
Date Issued
Tuesday, May 18, 200420 years ago
-
Inventors
-
Original Assignees
-
Examiners
Agents
- Frishauf, Holtz, Goodman & Chick, P.C.
-
CPC
-
US Classifications
Field of Search
US
- 347 71
- 347 69
- 347 68
- 347 40
- 347 72
- 347 49
- 347 20
- 347 54
- 347 42
- 347 47
- 310 311
- 310 328
- 310 33
- 029 2535
- 029 89001
- 029 890142
- 084 730
- 084 743
- 366 127
-
International Classifications
-
Abstract
An ink jet head includes four plate-like piezoelectric bodies each having a primary surface having a plurality of parallel grooves formed therein in a predetermined direction, a end surface on which a one end of the groove is open, and an electrode formed on the inner surface of the groove. These piezoelectric bodies are stacked one upon the other on the primary surfaces under the state that the openings of these piezoelectric bodies are allowed to face the same direction, and that the primary surfaces of these piezoelectric bodies are allowed to face the same direction. Further, formed is a common liquid supply path allowing the plural grooves of the piezoelectric bodies to communicate with each other to form ink flow path.
Description
CROSS-REFERENCE TO RELATED APPLICATIONS
This application is based upon and claims the benefit of priority from the prior Japanese Patent Application No. 2000-377865, filed Dec. 12, 2000, the entire contents of which are incorporated herein by reference.
BACKGROUND OF THE INVENTION
1. Field of the Invention
The present invention relates to an apparatus for ejecting liquid droplets, particularly, to a share mode type ink jet head.
2. Description of the Related Art
An apparatus for ejecting liquid droplets, e.g., a share mode type apparatus for ejecting liquid droplets, is widely known to the art. The apparatus is widely used as an ink jet head for ejecting an ink droplet.
An example of a conventional share mode type ink jet head (prior art 1) will now be described with reference to
FIGS. 1 and 2
.
FIG. 1
is an exploded perspective view schematically showing an ink jet head as an apparatus of prior art 1.
FIG. 2
is a vertical cross sectional view schematically showing the ink jet head shown in FIG.
1
.
As shown in the drawings, the ink jet head of prior art 1 includes a rectangular piezoelectric body
10
, which is thin and flat. A plurality of parallel grooves
12
, which are arranged a predetermined distance P apart from each other in a predetermined arranging direction, are formed on a flat plane
10
a
of the piezoelectric body
10
. These grooves
12
are equal to each other in size. Each of grooves
12
has a pair of ends. One end
12
a
of each groove
12
is open at one end surface
10
b
perpendicular to the plane
10
a
so as to form a nozzle-side opening. Also, the other end
12
b
of each groove
12
is formed such that the depth of the groove
12
is gradually decreased from the midway of the groove
12
. As a result, the other end
12
b
does not extend to reach the other end surface
10
c
perpendicular to the plane
10
a.
Electrodes, which are not shown in the drawings for simplicity of the drawings, are formed on inner surfaces, i.e., a side wall and a bottom surface, of each of the plural grooves
12
. A conductive pattern
14
is a conductive means formed together with the electrode and electrically connected to the electrode. The conductive pattern
14
is formed to extend in a region between the other end
12
b
of the groove
12
and the other end surface
10
c
on the plane
10
a.
A terminal flange
16
a
of a liquid supply section
16
is fixed to cover the entire open portion of the plane
10
a
in the region where the plural grooves
12
are open on the plane
10
a
. The terminal flange
16
a
has an ink outlet port
16
c
. The ink outlet port
16
c
communicates with a region in the vicinity of the other end of the opening of each groove
12
on the plane
10
a
. The liquid supply section
16
also includes a small ink container
16
e
equipped with a connection plug
16
d
. A flexible ink supply pipe (not shown) extending from an ink supply source such as an ink tank (not shown) is connected to the connection plug
16
d
. The small ink container
16
e
includes an ink reservoir
16
f
into which the ink from the ink supply pipe flows through the connection plug
16
d
. The ink reservoir
16
f
is fixed to cover the ink outlet port
16
c
on the surface opposite the surface facing the plane
10
a
of the piezoelectric body
10
in the terminal flange
16
a
. An ink filter
16
g
is arranged within the ink reservoir
16
f.
One end portion of a flexible substrate
18
is fixed to the region to which the plural conductive patterns
14
extend on the plane
10
a
. A plurality of conductive patterns
18
a
is formed on the flexible substrate
18
. The conductive patterns
18
a
is electrically connected respectively to the conductive patterns
14
of the piezoelectric body
10
. Also, a driving circuit
18
b
is fixed to the flexible substrate
18
. The driving circuit
18
b
selectively transmits the voltage supplied from an outer power source (not shown) to the conductive pattern
14
as a driving signal.
A nozzle plate
20
covering the end
12
a
of each of the grooves
12
is fixed to the end surface
10
b
of the piezoelectric body
10
. A plurality of nozzles
20
a
is formed in the nozzle plate
20
. Each of the nozzles
20
a
is arranged substantially in the center of one end
12
a
of each groove
12
. An ink repelling treatment is applied to the outer surface of the nozzle plate
20
on the side opposite the surface facing the end surface
10
b
of the piezoelectric body
10
.
First, The ink jet head of prior art 1 pressurizes the ink in the ink supply source, and supplies the ink to the ink reservoir
16
f
through the ink supply pipe and the connection plug
16
d
. The ink thus supplied into the ink reservoir
16
f
flows into all the grooves
12
of the piezoelectric body
10
through the ink filter
16
g
and the ink outlet port
16
c
. It is possible for the ink filling the plural grooves
12
to leak to the outside through the plural nozzles
20
a
of the nozzle plate
20
. However, the ink is repelled by the outer surface of the nozzle plate
20
and, thus, is not attached to the outer surface of the nozzle plate
20
.
A pressure of the ink within the groove
12
is reduced to negative pressure relative to the atmospheric pressure when the pressurization is released. As a result, the ink forms a meniscus because of the surface tension within each nozzle
20
a.
While the ink is held under this state, the driving circuit
18
b
selectively impresses a driving signal (driving voltage) to the electrode within the groove
12
in accordance with the control signal generated from a control circuit (not shown), e.g., a control circuit of a personal computer connected to the ink jet printer using a conventional ink jet head. As a result, the side wall of the groove
12
corresponding to the electrode to which the driving signal is impressed is deformed so as to reduce the lateral cross section. When area of the lateral cross section is reduced in the groove
12
, the ink in each groove
12
receives a shock wave. A predetermined amount of the ink is ejected outward from the corresponding nozzle
20
a
in the form of ink droplets.
The grooves
12
are formed by applying a rotary cutter blade to the plane
10
a
of the piezoelectric body
10
. In each of the grooves
12
, the side wall between the adjacent grooves
12
are formed deformable and have sufficient durability. Such being the situation, it is necessary for the side wall between the adjacent grooves
12
to have a reasonable thickness. Because of the particular requirement, the highest groove density achieved nowadays is about 200 grooves/inch (25.4 mm). In general, 180 grooves are formed per inch. In other words, the nozzle density (density of the ejected ink droplets) of the ink jet head using a piezoelectric body thus manufactured is 180 dpi.
The construction of a share mode type ink jet heat of prior art 2 will now be described with reference to
FIGS. 3 and 4
.
FIG. 3
is an exploded perspective view schematically showing the ink jet head of prior art 2, and
FIG. 4
is a vertical cross sectional view schematically showing the ink jet head shown in FIG.
3
.
The ink jet head of prior art 2 is constructed such that the density of the ejected ink droplets is set at 360 dpi, which is twice the density for the ink jet head of prior art 1.
As shown in
FIGS. 3 and 4
, the ink jet head of prior art 2 includes two ink jet heads of prior art 1. The two ink jet head is joined to each other such that other surfaces (on the back side of the plane
10
a
) of the piezoelectric bodies
10
stand opposite to each other. It should be noted that, in the ink jet head of prior art 2, the piezoelectric bodies
10
are joined to each other such that a plurality of nozzles side openings (i.e., opening of one end
12
a
of each of the grooves
12
) on one end
10
b
of one of the piezoelectric bodies
10
are deviated by half the pitch P, i.e., ½P, from the nozzles side openings of the other piezoelectric body
10
in the arranging direction of the nozzle-side openings, as apparent from FIG.
3
.
Also, in the ink jet head of prior art 2, the end surfaces
10
b
of the two piezoelectric bodies
10
are arranged on the same plane, and a common nozzle plate
20
′ is fixed to the end surfaces
10
b
of the two piezoelectric bodies
10
. A plurality of nozzles
20
′
a
are made in the nozzle plate
20
′. Each of the nozzle
20
′
a
is substantially aligned with the center of each nozzle-side opening of the two piezoelectric bodies
10
.
As described above, the common nozzle plate
20
′ is used in the ink jet head of prior art 2. Therefore, if The nozzle-side openings of the two piezoelectric bodies
10
deviate to the predetermined position, the position relations of each nozzles
20
′
a
can be set up in each other precisely.
In the ink jet head of prior art 2, a pair of flexible substrates
18
are fixed to a region on the side of the other end surface
10
c
in the plane
10
a
. The planes
10
a
of the two piezoelectric bodies
10
face in the opposite directions to each other. Also, the driving circuits
18
b
are fixed to the flexible substrates
18
such that these driving circuits
18
b
are positioned to face each other. In other words, the driving circuits
18
b
are covered with the flexible substrates
18
so as to be protected from external impact.
However, in the ink jet head of prior art 2, the terminal flange
16
a
and the small ink container
16
e
of the liquid supply section
16
are fixed in a manner to protrude greatly in the opposition direction (in the vertical direction in
FIG. 4
) from each of the plane
10
a
of the two piezoelectric bodies
10
.
In recent years, required is an ink jet printer capable of recording an image smaller in the granular feel at a high speed and with a high resolution. In order to suppress the granular feel, it is necessary to decrease the size of each ink droplet. Where the size of the ink droplet is reduced, it is necessary to increase the nozzle density of the ink jet printer so as to fill a predetermined printing area with ink droplets at a high speed.
In order to increase the nozzle density, it is effective to use two ink jet heads in combination as in the ink jet head of prior art 2. Where the nozzle density is to be further increased in the conventional ink jet printer, it is conceivable to increase the number of ink jet heads of prior art 2. In this case, the weight of the carriage having the ink jet head mounted thereon is increased in such an ink jet printer. Therefore, it is difficult to scan the ink jet head at a high speed. Also, in the ink jet head of prior art 2, it is necessary to align one ink jet head with the other ink jet head accurately in the assembling operation such that the nozzles are aligned with a predetermined accuracy. It follows that the assembling operation is rendered troublesome in the ink jet head of prior art 2.
Also, even if the nozzle density is to be increased by combining a plurality of piezoelectric bodies
10
as in the ink jet head of prior art 2, a difficulty remains unsolved in respect of the arrangement of the liquid supply section
16
and the flexible substrate
18
used as a means for transmitting electric signals. In view of the arrangement of the liquid supply section
16
, etc., it is possible to combine at most two piezoelectric bodies, resulting in failure to increase sufficiently the nozzle density of the ink jet head.
An object of the present invention, which has been achieved in view of the situation described above, is to provide An apparatus for ejecting liquid droplets such as an ink jet head, which permits increasing easily the density of the nozzles and also permits the manufacture with a low cost.
Another object of the present invention is to provide an apparatus for ejecting liquid droplets such as an ink jet head, which permits increasing easily the image density and also permits the manufacture with a low cost.
BRIEF SUMMARY OF THE INVENTION
According to an aspect of the present invention, which is intended to achieve the objects described above, there is provided an apparatus for ejecting liquid droplets, comprising:
a plurality of plate-like piezoelectric bodies, each of the piezoelectric bodies including a pair of a primary surfaces, a pair of end surfaces, and electrodes, one primary surface on which a plurality of grooves are formed, the grooves arranged in parallel a predetermined distance apart from each other, each of the grooves having a pair of ends, the one end surface differing from the primary surface, one end of each of the parallel grooves being open in the one end surface, a plurality of nozzles being arranged to conform with the plural openings, the electrode formed on a inner surface of each of the grooves, the primary surfaces of the plural piezoelectric bodies facing the same direction, and the adjacent piezoelectric bodies stacked on the primary surfaces; and
a liquid supply path that supplies a liquid to the plural grooves, the liquid supply path being common to the plural piezoelectric bodies;
such that the grooves is supplied with liquid, and a cross section of the grooves is changed to eject the liquid through the nozzles when a voltage is impressed to the electrodes.
As described above, plate-like piezoelectric bodies each having a plurality of parallel grooves formed therein are stacked one upon the other in the present invention. It is theoretically possible to stack an innumerable number of piezoelectric bodies, which are lightweight and compact. Therefore, the apparatus may be provided with a large number of nozzles arranged at a very high density. In addition, a liquid supply path that supplies a liquid to the plural grooves, the liquid supply path being common to the plural piezoelectric bodies. The liquid supply path may supply a sufficiently large amount of a liquid to the plural grooves of the stacked plural piezoelectric bodies through itself. It follows that the construction of the liquid supply sections remains to be simple even if the number of piezoelectric bodies stacked one upon the other is increased.
Various embodiments of the present invention and modifications thereof will now be described with reference to the accompanying drawings.
Additional objects and advantages of the present invention will be set forth in the description which follows, and in part will be obvious from the description, or may be learned by practice of the present invention. The objects and advantages of the present invention may be realized and obtained by means of the instrumentalities and combinations particularly pointed out hereinafter.
BRIEF DESCRIPTION OF THE SEVERAL VIEWS OF THE DRAWING
The accompanying drawings, which are incorporated in and constitute a part of the specification, illustrate presently preferred embodiments of the present invention, and together with the general description given above and the detailed description of the preferred embodiments given below, serve to explain the principles of the present invention.
FIG. 1
is an exploded perspective view schematically showing an ink jet head of prior art 1;
FIG. 2
is a vertical cross sectional view schematically showing the conventional ink jet head shown in
FIG. 1
;
FIG. 3
is an exploded perspective view schematically showing an ink jet head of prior art 2;
FIG. 4
is a vertical cross sectional view schematically showing the conventional ink jet head shown in
FIG. 3
;
FIG. 5
is an exploded perspective view schematically showing in an ink jet head according to a first embodiment of the present invention;
FIG. 6
is a vertical cross sectional view schematically showing the ink jet head shown in
FIG. 5
;
FIG. 7
is an exploded perspective view schematically showing an ink jet head according to a second embodiment of the present invention;
FIG. 8
is a vertical cross sectional view schematically showing the ink jet head shown in
FIG. 7
;
FIG. 9
is a front view schematically showing the arrangement of the nozzles included in the ink jet head shown in
FIG. 7
;
FIG. 10
is a rear view schematically showing the arrangement of the conductive paths included in the ink jet head shown in
FIG. 7
;
FIG. 11
is an exploded perspective view schematically showing the ink jet head according to a first modification of the second embodiment of the present invention;
FIG. 12
is a vertical cross sectional view schematically showing the ink jet head shown in
FIG. 11
;
FIG. 13
is an exploded perspective view schematically showing the ink jet head according to a second modification of the second embodiment of the present invention;
FIG. 14
is a plan view schematically showing the gist portion of the ink supply pipe included in the ink jet head shown in
FIG. 13
;
FIG. 15
is an exploded perspective view schematically showing an ink jet head according to a third embodiment of the present invention;
FIG. 16
is a vertical cross sectional view schematically showing the ink jet head shown in
FIG. 15
;
FIG. 17
is a front view schematically showing the arrangement of the electrical contacts included in the ink jet head shown in
FIG. 15
;
FIG. 18A
is an exploded perspective view schematically showing an ink jet head according to a fourth embodiment of the present invention;
FIG. 18B
is a vertical cross sectional view schematically showing the ink jet head shown in
FIG. 18A
; and
FIG. 19
is an exploded perspective view schematically showing an ink jet head according to a modification of the fourth embodiment of the present invention.
DETAILED DESCRIPTION OF THE INVENTION
(First Embodiment)
An ink jet head according to a first embodiment of the present invention, which is a kind of the apparatus for ejecting liquid droplets of the present invention, will now be described with reference to
FIGS. 5 and 6
.
FIG. 5
is an exploded perspective view schematically showing an ink jet head, which is a kind of the apparatus for ejecting liquid droplets, according to a first embodiment of the present invention, and
FIG. 6
is a vertical cross sectional view schematically showing the ink jet head shown in FIG.
5
.
The ink jet head according to the first embodiment of the present invention is a share mode type ink jet head. As shown in
FIGS. 5 and 6
, the ink jet head according to the first embodiment of the present invention includes thin and flat four rectangular piezoelectric bodies
20
A to
20
D. These four piezoelectric bodies
20
A to
20
D are equal to each other in size, except that, concerning the size in a predetermined direction Z (see FIG.
5
), the piezoelectric body
20
A is larger than the piezoelectric body
20
B, the piezoelectric body
20
B is larger than the piezoelectric body
20
C, and the piezoelectric body
20
C is larger than the piezoelectric body
20
D. Also, these four piezoelectric bodies
20
A to
20
D are substantially equal to each other in construction.
Each of these piezoelectric bodies
20
A to
20
D has a pair of a primary surfaces, a pair of end surfaces. Each of these piezoelectric bodies
20
A to
20
D has one primary surface
20
a
, the other primary surface opposite to the one primary surface
20
a
, one end surface
20
b
perpendicular to the one primary surface
20
a
, and the other end surface
20
c
opposite to the one end surface
20
b
. A plurality of parallel grooves
22
are arranged a predetermined distance P apart from each other in a predetermined arranging direction X (see
FIG. 5
) on the one primary surface
20
a
of each of the four piezoelectric bodies
20
A to
20
D. Each of the grooves
22
has a pair of ends. Each groove
22
extends in the Z-direction. Each groove
22
has one end
22
a
and the other end
22
b
. The grooves
22
are equal to each other in size. The one end
22
a
of each groove
22
is open in the one end surface
20
b
perpendicular to the one primary surface
20
a
in each of the piezoelectric bodies
20
A to
20
D so as to form a nozzle-side opening. Also, the other end
22
b
of each of the plural grooves
22
is made gradually shallower from the middle point of each groove in each of the piezoelectric bodies
20
A to
20
D. Each of the other end
22
b
fails to reach the other end surface
20
c.
In each of the piezoelectric bodies
20
A to
20
D, the grooves
22
extend from the one end surface
20
b
toward the other end surface
20
c
by substantially the same distance. Also, an electrode is formed on the inner surface of each of the grooves
22
.
Conductive patterns
23
acting as a conductive path electrically connected to the electrodes noted above extends in a region between the other end
22
b
and the other end surface
20
c
on the one primary surface
20
a
of each of the piezoelectric bodies
20
A to
20
D.
Each of the piezoelectric bodies
20
A to
20
D has two side surfaces perpendicular to the one primary surface
20
a
in addition to the one end surface
20
b
and the other end surface
20
c
. The four piezoelectric bodies
20
A to
20
D are stacked one upon the other and joined to each other under the state that the end surfaces
20
b
are arranged in the same plane, that each of the two side surfaces noted above is arranged on the same plane, and that the primary surfaces
20
a
are allowed to face the same direction. As a result, the four piezoelectric bodies
20
A to
20
D are stacked one upon the other such that the other end surfaces
20
c
form a stepwise configuration. In other words, the openings of the plural grooves
22
on the one primary surfaces
20
a
of each of the piezoelectric bodies
20
A,
20
B,
20
C are covered with a back surface (the other primary surface) of the adjacent piezoelectric bodies
20
B,
20
C,
20
D shorter than the piezoelectric bodies
20
A,
20
B,
20
C, respectively.
It should also be noted that the one ends
22
a
of all the grooves
22
of the four piezoelectric bodies
20
A to
20
D face the same direction.
Each of the piezoelectric bodies
20
B to
20
D includes a liquid path element
24
arranged at a position apart from the one end
22
a
by the same distance in the Z-direction. The liquid path element extends from the bottom surface of each groove
22
through the back surface of the piezoelectric body, with the result that these liquid path elements collectively form a single liquid supply path. It follows that the liquid supply path faces all the openings of the grooves
22
on the one primary surface
20
a
of each of the adjacent piezoelectric bodies
20
A,
20
B,
20
C on the side of the back surfaces of the piezoelectric bodies
20
B,
20
C,
20
D.
Also, each of the piezoelectric bodies
20
A to
20
D is provided with a plurality of conductive patterns
23
corresponding to the grooves
22
. The conductive pattern
23
extends from the other end surface
20
c
in the Z-direction so as to be connected to the electrode in each groove
22
in the other end
22
b
of the groove
22
.
The ink jet head according to the first embodiment of the present invention also includes a liquid supply section
26
. The liquid supply section
26
includes a terminal flange
26
a
. The terminal flange
26
a
is fixed to cover all the openings of the plural grooves
22
in the region where the plural grooves
22
on the one primary surface
20
a
of the piezoelectric body
20
D are opened. An ink outlet port
26
c
communicating with the liquid supply path
24
is formed in the terminal flange
26
a
. The ink outlet port
26
is positioned to face all the grooves
22
on the one primary surface
20
a
of the piezoelectric body
20
D.
The liquid supply section
26
also includes a small ink container
26
e
provided with a connection plug
26
d
. A flexible ink supply pipe (not shown) extending from an ink supply source such as an ink tank is connected to the connection plug
26
. The small ink container
26
e
includes an ink reservoir
26
f
. The ink from the ink supply pipe flows through the connection plug
26
d
into the ink reservoir
26
f
. The small ink container
26
e
is fixed to the back surface opposite to the one primary surface
20
a
of the piezoelectric body
20
D such that the ink reservoir
26
f
covers the ink outlet port
26
c
. Incidentally, an ink filter
26
g
is arranged within the ink reservoir
26
f
.
The ink jet head according to the first embodiment of the present invention also includes flexible substrates
28
A to
28
D. One end portion of each of these flexible substrates
28
A,
28
B,
28
C,
28
D is connected to the region where the plural conductive patterns
23
are formed on the one primary surface
20
a
of each of the piezoelectric bodies
20
A to
20
D. A plurality of conductive patterns
29
electrically connected to the plural conductive patterns
23
of the corresponding piezoelectric bodies
20
A to
20
D are formed in the flexible substrates
28
A to
28
D. Also, a driving circuit
30
for selectively transmitting as a driving signal the voltage of the external power source (not shown) to the conductive patterns
23
of the corresponding piezoelectric bodies
20
A to
20
D is fixed to each of the flexible substrates
28
A to
28
D.
As described previously, the piezoelectric bodies
20
A to
20
D are stacked one upon the other to form a stepwise configuration. As a result, the one primary surface
20
a
on the side of the other end surface
20
c
is exposed to the outside. The flexible substrates
28
A to
28
D permit the conductive pattern
29
to be connected to the corresponding conductive pattern
23
in the exposed region. As a result, each of the driving circuits
30
can be arranged adjacent to the other end surfaces
20
c
of the corresponding piezoelectric bodies
20
A to
20
D without being obstructed by the adjacent piezoelectric bodies
20
B,
20
C,
20
D.
Because of the construction described above, it is possible to set the distance between the electrode of each of the piezoelectric bodies
20
A to
20
D and the driving circuit
30
as short as possible. Also, the particular construction makes it possible for the ink jet head according to the first embodiment of the present invention to lower the probability for the noise to be mixed in the electric signal (voltage change signal) supplied from the driving circuit
30
to the electrode in the conductive path extending from the driving circuit
30
to the plural electrodes and to lower the attenuation rate of the electric signal (voltage change signal) noted above. In other words, the ink jet head according to the first embodiment of the present invention permits markedly lowering the probability that the ink jet head is not ejected a desired amount of ink at a desired timing in printing a desired image. Thereby, the ink jet head is prevented the quality of the printing from being deteriorated.
A nozzle plate
32
covering the nozzle-side openings (openings of the one ends
22
a
of the groove
22
) is fixed to the surface formed by the end surfaces
20
b
of the four piezoelectric bodies
20
A to
20
D. A plurality of nozzles
32
a
substantially aligned with the central positions of the nozzle-side openings are formed in the nozzle plate
32
. Also, an ink repelling treatment is applied to the outer surface of the nozzle plate
32
.
In the first embodiment of the present invention, when the four piezoelectric bodies
20
A to
20
D are stacked one upon the other and joined to each other, the nozzle-side openings of the piezoelectric bodies
20
A to
20
D are formed such that the nozzle-side openings of a certain piezoelectric body are deviated by ¼P in the arranging direction X of nozzle-side openings from the nozzle-side openings of the adjacent piezoelectric body. It follows that the ink jet head according to the first embodiment of the present invention has a nozzle density four times as high as that of the ink jet head formed of a single piezoelectric body
20
A,
20
B,
20
C or
20
D. In other words, the ink jet nozzle according to the first embodiment of the present invention has a nozzle density two times as high as that of the ink jet nozzle formed of two piezoelectric bodies. To be more specific, where each of the piezoelectric bodies
20
A to
20
D has a nozzle density of 180 dpi, the ink jet nozzle according to the first embodiment of the present invention has a nozzle density of 720 dpi.
In the ink jet nozzle according to the first embodiment of the present invention, which is configured as described above, the ink in the ink supply source is pressurized first so as to supply the ink into the ink reservoir
26
f
of the small ink container
26
e
through the ink supply pipe and the connection plug
26
d
. The ink supplied into the ink reservoir
26
f
flows into the liquid supply path
24
through the ink filter
26
g
and the ink outlet port
26
c
and, then, flows into the plural grooves
12
. It is possible for the ink filling the plural grooves
12
to leak to the outside through the nozzle
32
a
. However, the leaking ink is repelled by the outer surface of the nozzle plate
32
and, thus, is not attached to the outer surface of the nozzle plate
32
.
In the next step, the pressurization of the ink is released in the ink jet head. As a result, the ink within the groove
22
is a negative pressure relative to the atmospheric pressure. It follows that the ink forms a meniscus because of the surface tension within each nozzle
32
a.
Under the state noted above, the driving circuit
30
on each of the flexible substrates
28
A to
28
D selectively applies a driving signal (driving voltage) to the electrode within the groove
22
in accordance with the control signal generated from a control circuit (not shown). For example, the control circuit is the control circuit of a personal computer connected to the ink jet printer using the ink jet head according to the first embodiment of the present invention. As a result, the side surface of the groove
12
corresponding to the electrode to which is impressed the driving voltage is deformed so as to reduce the lateral cross sectional area. Because of the change in the lateral cross sectional area, the ink within each groove
22
receives a shock wave, with the result that a predetermined amount of ink is ejected outward in the form of ink droplets from the nozzle
32
a.
As described above, each of the piezoelectric bodies
20
A to
20
D is ink jet unit. In each of the grooves
22
, said one end is the ink ejecting sections ejecting ink, the other end is ink supply portions supplying ink to each of the grooves
22
, and the region between the ink supply portion and the ink jet section is a ink chamber. The ink chamber is storing the ink supplied from the ink supply portion.
As described above, the ink jet head according to the first embodiment of the present invention comprises four piezoelectric bodies
20
A to
20
D stacked one upon the other so as to increase the nozzle density. It should be noted that the four piezoelectric bodies
20
A to
20
D are stacked one upon the other such that the primary surfaces
20
a
of the four piezoelectric bodies
20
A to
20
D form a stepwise configuration on the side of the second side ends
20
c
. It follows that, in the ink head according to the first embodiment of the present invention, it is possible to connect easily the conductive pattern
29
to the corresponding conductive pattern
23
by joining the flexible substrates
28
A to
28
D to the region of the stepwise configuration.
It should also be noted that, in the ink jet head according to the first embodiment of the present invention, a common liquid supply path is formed in the four piezoelectric bodies
20
A to
20
D. As a result, it is possible to supply a sufficiently large amount of ink to each of the plural grooves
22
of each of the four piezoelectric bodies
20
A to
20
D by using only one liquid supply section
26
in the ink jet head according to the first embodiment of the present invention.
Because of the particular construction described above, the ink jet head according to the first embodiment of the present invention permits making compact the outer shape size, and also permits increasing the nozzle density. Also, in the ink jet head according to the first embodiment of the present invention, the liquid supply section
26
need not be mounted to each piezoelectric body. In addition, the construction of the ink jet head can be simplified so as to lower the manufacturing cost, to miniaturize the outer shape size, and to make the ink jet head lightweight.
(Second Embodiment)
An ink jet head according to a second embodiment of the present invention, which is a kind of the apparatus for ejecting liquid droplets of the present invention, will now be described in detail with reference to
FIGS. 7
to
10
.
FIG. 7
is an exploded perspective view schematically showing the ink jet head according to the second embodiment of the present invention,
FIG. 8
is a vertical cross sectional view schematically showing the ink jet head shown in
FIG. 7
,
FIG. 9
is a front view schematically showing the arrangement of a large number of nozzles of the ink jet head shown in
FIG. 7
, and
FIG. 10
is a rear view schematically showing the arrangement of the conductive patterns forming the conductive path of the ink jet head shown in FIG.
7
.
The ink jet head according to the second embodiment of the present invention is also of a share mode type.
As shown in
FIGS. 7 and 8
, the ink jet head according to the second embodiment of the present invention includes thin and flat four rectangular piezoelectric bodies
40
A,
40
B,
40
C, and
40
D. These four piezoelectric bodies
40
A to
40
D are equal to each other in the outer shape size and in construction.
A plurality of parallel grooves
42
are formed a predetermined distance P apart from each other in the X-direction on one primary surface
40
a
of each of the piezoelectric bodies
40
A to
40
D. The grooves
42
are equal to each other in size. In each of the piezoelectric bodies
40
A to
40
D, one end
42
a
of each groove
42
has a nozzle-side opening in one end surface
40
b
perpendicular to the one primary surface
40
a
. Also, the other end
42
b
of each groove
42
is made gradually shallower and does not extend to reach the other end surface
40
c
perpendicular to the one primary surface
40
a.
In each of the piezoelectric bodies
40
A to
40
D, the plural grooves
42
extend from one end surface
40
b
toward the other end surface
40
c
by the same distance. Also, an electrode is formed on the inner surface of each of the plural grooves
42
.
A plurality of conductive patterns
43
are formed in each of the piezoelectric bodies
40
A to
40
D in a manner to correspond to the plural grooves
42
. The conductive pattern
23
extends from the other end surface
40
c
in the Z-direction so as to be connected to the electrode of each groove
22
in the other end
42
b
of the groove
42
. Particular, the extending end portion of the conductive pattern
43
extends to reach the other end surface
40
c
of each of the four piezoelectric bodies
40
A to
40
D, as clearly seen from FIG.
10
.
The four piezoelectric bodies
40
A to
40
D are stacked one upon the other under the state that the one end surfaces
40
b
of the four piezoelectric bodies
40
A to
40
D are arranged on the same plane, that each of the side surfaces of the four piezoelectric bodies
40
A to
40
D is arranged on the same plane, and that the one primary surfaces
40
a
of the four piezoelectric bodies
40
A to
40
D are allowed to face the same direction. As a result, the other end surfaces
40
c
of the four piezoelectric bodies
40
A to
40
D are also arranged on the same plane.
Because of the particular construction, the openings of the plural grooves
42
on the one primary surfaces
40
a
of the piezoelectric bodies
40
A,
40
B,
40
C are covered with the back surfaces (the other primary surfaces) of the adjacent piezoelectric bodies
40
B,
40
C,
40
D, respectively. Also, the one ends
42
a
of all the grooves
42
of the four piezoelectric bodies
40
A to
40
D are allowed to face the same direction.
A liquid path element
44
is formed in each of the piezoelectric bodies
40
B,
40
C, and
40
D in a position apart from the one end
40
b
by a predetermined distance in the Z-direction. The liquid path element
44
is formed to extend from the bottom surface of the groove
42
to reach the back surface of the piezoelectric body. These liquid path elements
44
collectively form a single liquid supply path. It follows that the liquid supply path faces the openings of all the grooves
42
on the one primary surface
40
a
of each of the adjacent piezoelectric bodies
40
B,
40
C, and
40
D on the side of the back surface of the piezoelectric body.
The ink jet head according to the second embodiment of the present invention includes a liquid supply section
46
equipped with a terminal flange
46
a
. The terminal flange
46
a
is fixed to cover all the openings of the plural grooves
42
in the region where the plural openings
42
of the one primary surface
40
a
of the piezoelectric body
40
D are opened. An ink outlet port
46
c
communicating with the liquid supply path
44
is formed in the terminal flange
46
a
. The ink outlet port
46
is positioned to face all the grooves
42
on the one primary surface
40
a
of the piezoelectric body
40
D.
The liquid supply section
46
also includes a small ink container
46
e
equipped with a connection plug
46
d
. A flexible ink supply pipe (not shown) extending from an ink supply source such as an ink tank (not shown) is connected to the connection plug
46
d
. The small ink container
46
e
includes an ink reservoir
46
f
into which the ink from the ink supply pipe flows through the connection plug
46
d
. The small ink container
46
e
is fixed to permit ink reservoir
46
f
to cover the ink outlet port
46
c
on the surface opposite to the primary surface
40
a
of the piezoelectric body
40
D in the terminal flange
46
a
. Incidentally, an ink filter
46
g
is arranged within the ink reservoir
46
f.
It should be noted that the ink jet head according to the second embodiment of the present invention includes a single flexible substrate
48
having a one end and the other end. The one end of the flexible substrate
48
is attached to the other end surfaces
40
c
of all of the four piezoelectric bodies
40
A to
40
D. All the conductive patterns
49
connected to conductive patterns
43
of the four piezoelectric bodies
40
A to
40
D are formed in the flexible substrate
48
. As shown in
FIG. 11
, a set including four conductive patterns
49
differing from each other in the length from one end of the flexible substrate
48
is formed in the flexible substrate
48
so as to permit the conductive patterns
49
to be connected to the conductive patterns
43
. A plurality of sets noted above is formed in the flexible substrate
48
. To be more specific, the conductive pattern
49
connected to the piezoelectric body
40
A is formed longer than the conductive pattern
49
connected to the piezoelectric body
40
B, the conductive pattern
49
connected to the piezoelectric body
40
B is formed longer than the conductive pattern
49
connected to the piezoelectric body
40
C, and the conductive pattern
49
connected to the piezoelectric body
40
C is formed longer than the conductive pattern
49
connected to the piezoelectric body
40
D, because the piezoelectric bodies
40
A,
40
B,
40
C and
40
D are stacked one upon the other in the order mentioned with the piezoelectric body
40
A occupying the lowermost position.
Four driving circuits
50
are fixed to those regions of the flexible substrate
48
which are joined to the other end surfaces
40
c
of the piezoelectric bodies. These four driving circuits
50
are used for controlling the electric signal (voltage change signal) supplied to the electrodes of the grooves
42
of the four piezoelectric bodies
40
A to
40
D through the conductive patterns
49
and the conductive patterns
43
.
The end portions of the flexible substrate
48
remote from the joining regions noted above are joined to the sides of the other end surfaces
40
c
of the primary surface
40
a
of the piezoelectric body
40
A.
The four driving circuits
50
are arranged adjacent to all the other end surfaces
40
c
of the four piezoelectric bodies
40
A to
40
D in the second embodiment of the present invention, too. As a result, it is possible to make the distance between the four driving circuits
50
and the electrodes of the four piezoelectric bodies
40
A to
40
D as short as possible. If the distance between the driving circuits
50
and the electrodes of the grooves
42
of the piezoelectric bodies
40
A to
40
D is increased, the electrostatic capacitance generated in the electrodes is increased. If the electrostatic capacitance is increased, it is difficult to impress a sufficiently high voltage to the piezoelectric body, with the result that it is impossible to perform the ink ejecting at a desired speed and in a desired amount. In the second embodiment of the present invention, however, the driving circuits
50
are arranged close to the piezoelectric bodies
40
A to
40
D as described above so as to make it possible to achieve a desired ink ejecting.
In addition, even if compared with the first embodiment, the nonuniformity in the lengths of the conductive paths between the electrodes of the piezoelectric bodies
40
A to
40
C and the driving circuits
50
is provided by only the thickness of the piezoelectric bodies. Since the nonuniformity in the lengths of the conductive paths is very small, the difference in the electrostatic capacitance among the piezoelectric bodies can be decreased to a small value.
A nozzle plate
52
covering the nozzle-side openings (openings of the one ends
42
a
of the grooves
42
) is fixed to the same surface formed of the end surfaces of the four piezoelectric bodies
40
A to
40
D that are stacked one upon the other. A plurality of nozzles
52
a
substantially aligned with the central positions of the nozzle-side openings are formed in the nozzle plate
52
. Also, an ink repelling treatment is applied to the outer surface of the nozzle plate
52
.
In the second embodiment of the present invention, the nozzle-side openings of the piezoelectric bodies
40
A to
40
D are formed such that, when the four piezoelectric bodies
40
A to
40
D are stacked one upon the other and joined to each other, the nozzle-side openings of a certain piezoelectric body are deviated by ¼P in the arranging direction X of the nozzle-side openings from the nozzle-side openings of the adjacent piezoelectric body. It follows that the ink jet head according to the first embodiment of the present invention has a nozzle density four times as high as that of the ink jet head formed of a single piezoelectric body, e.g., the piezoelectric body
40
A alone. In other words, the ink jet nozzle according to the second embodiment of the present invention has a nozzle density two times as high as that of the ink jet nozzle formed of two piezoelectric bodies. To be more specific, where each of the piezoelectric bodies
40
A to
40
D has a nozzle density of 180 dpi, the ink jet nozzle according to the second embodiment of the present invention has a nozzle density of 720 dpi.
The ink jet head according to the second embodiment of the present invention, which is configured as described above, performs the function similar to that performed by the ink jet head according to the first embodiment of the present invention described previously. However, the second embodiment differs from the first embodiment in that (1) the four piezoelectric bodies
40
A to
40
d
are equal to each other in the outer shape size, (2) used is only one flexible substrate
48
equipped with the driving circuits
50
, (3) the flexible substrate
48
is attached to all the other end surfaces
40
c
of the four piezoelectric bodies
40
A to
40
D, and (4) the lengths between the electrodes of the four piezoelectric bodies
40
A to
40
D and the driving circuits
50
are short and the nonuniformity in the lengths noted above is small for every piezoelectric body.
Because of the particular construction described above, the ink jet nozzle according to the second embodiment of the present invention has of course a high nozzle density. In addition, since the four piezoelectric bodies have the same outer shape sizes, the manufacturing cost can be reduced. Further, the ink jet head can be miniaturized and can be made lightweight. Also, only one flexible substrate is used in the ink jet head according to the second embodiment of the present invention so as to facilitate the arrangement of the flexible substrate and to make the construction compact. Further, the ink jet head according to the second embodiment of the present invention permits exhibiting desired ink ejecting characteristics so as to obtain a printed image of a higher quality.
It should also be noted that a liquid supply path common to the four piezoelectric bodies
40
A to
40
D is used in the ink jet head according to the second embodiment of the present invention. In other words, in the ink jet head according to the second embodiment of the present invention, it is possible to supply a sufficiently large amount of an ink to the plural grooves
42
of the piezoelectric bodies
40
A to
40
d
by using only one liquid supply section
46
. It follows that it is possible to simplify the construction of the liquid supply section
46
in the ink jet head according to the second embodiment of the present invention so as to lower the manufacturing cost.
Incidentally, in the ink jet head according to the second embodiment of the present invention, an external connection conductive pattern (not shown) for transmitting a control signal generated from a control circuit (not shown) to the driving circuit
50
is formed on the outer surface of the flexible substrate
48
, which faces the side opposite to the other end surfaces
40
c
of the piezoelectric bodies
40
A to
40
D. It follows that the ink jet head according to the second embodiment of the present invention can be formed as a cartridge type ink jet head that can be detached mechanically and electrically from the ink jet printer by mounting a socket that can be electrically connected to the external connection conductive pattern.
(First Modification of Second Embodiment)
A first modification of the ink jet head according to the second embodiment of the present invention will now be described in detail with reference to
FIGS. 11 and 12
.
FIG. 11
is an exploded perspective view schematically showing the ink jet head according to the first modification of the second embodiment, and
FIG. 12
is a vertical cross sectional view schematically showing the ink jet head shown in FIG.
11
.
The first modification is substantially equal to the second embodiment described above in major portion of the constituting members. The constituting members of the first modification equal to the constituting members of the second embodiment described above are denoted by the same reference numerals so as to avoid an overlapping description.
The first modification differs from the second embodiment described above in that the liquid path element
44
is formed in the piezoelectric body
40
A, too, as well as in the other three piezoelectric bodies
40
B to
40
D. Therefore, in the first modification of the second embodiment, a closing member
54
is stacked on the back surface of the piezoelectric body
40
A in order to close the opening of the liquid path element
44
in the back surface of the piezoelectric body
40
A. The closing member
54
has a primary surface equal in the outer shape size to the primary surface
40
a
of each of the piezoelectric bodies
40
A to
40
D. Incidentally, it suffices for the outer shape size of the closing member
54
to be large enough to close the opening of the liquid path element
44
on the back surface of the piezoelectric body
40
A.
The first modification of the second embodiment permits producing the effects similar to those produced by the second embodiment described above. Also, since the common liquid supply path is formed by forming the liquid path elements
44
of the same construction in the piezoelectric bodies
40
A to
40
D, it is possible to further reduce the manufacturing cost, compared with the second embodiment in which the piezoelectric body
40
A alone does not have the liquid path element
44
. Also, the piezoelectric body before formation of the grooves
42
and the liquid path element
44
can be used as the closing member
54
in the first modification of the second embodiment so as to save the labor for the supervision of the parts and to lower the manufacturing cost.
(Second Modification of Second Embodiment)
A second modification of the ink jet head according to the second embodiment of the present invention will now be described in detail with reference to
FIGS. 13 and 14
.
FIG. 13
is an exploded perspective view schematically showing the ink jet head according to the second modification of the second embodiment, and
FIG. 14
is a plan view schematically showing the gist portion of the ink supply pipe according to the second modification shown in FIG.
13
.
The second modification is substantially equal to the first modification described above in major portion of the constituting members except the liquid supply section
46
. The constituting members of the second modification equal to the constituting members of the first modification described above are denoted by the same reference numerals so as to avoid an overlapping description.
The second modification differs from the first modification described above in that the ink outlet port of the terminal flange
46
a
of the liquid supply section
46
is divided into small ink outlet ports
46
c
1
,
46
c
2
,
46
c
3
and
46
c
4
. Also, the ink reservoir within the small ink container
46
e
covering the small ink outlet ports
46
c
1
to
46
c
4
is divided into a plurality of small ink reservoirs
46
f
1
,
46
f
2
,
46
f
3
and
46
f
4
in a manner to correspond to the plural small ink outlet ports
46
c
1
to
46
c
4
. Further, the small ink reservoirs
46
f
1
to
46
f
4
are provided with connection plugs
46
d
1
,
46
d
2
,
46
d
3
and
46
d
4
, respectively.
A flexible ink supply pipe (not shown) extending from an ink supply source such as an ink tank (not shown) is connected to each of the connection plugs
46
d
1
to
46
d
4
. It is possible for a single ink tank or a plurality of ink tanks to be connected to each of the connection plugs
46
d
1
to
46
d
4
. Where a plurality of ink tanks are connected to each of the connection plugs
46
d
1
to
46
d
4
, it is possible to store inks of different colors in the ink tanks or to store an ink of the same color in the ink tanks. It is also possible to store different kinds of inks, the number of kinds being smaller than the number of ink tanks, in a plurality of ink tanks.
The ink jet head according to the second modification of the second embodiment includes four small ink outlet ports
46
c
1
to
46
c
4
, four small ink reservoirs
46
f
1
to
46
f
4
, and four connection plugs
46
d
1
to
46
d
4
. The ink jet head according to the second modification may use inks having the maximum of four colors of, for example, black, cyan, magenta and yellow. However, it is possible to set the number of these small ink outlet ports, etc. at 2 or a desired number larger than 2.
As a result, the ink jet head according to the second modification of the second embodiment, which is compact, permits ejecting inks of a plurality of colors at a high density. Of course, the ink jet head according to the second modification permits producing the effects similar to those produced by the ink jet head according to the first modification of the second embodiment.
Incidentally, it is possible to apply the liquid supply section
46
in the second modification of the second embodiment to the ink jet head according to the first embodiment or the second embodiment of the present invention. In this case, the ink head according to the first embodiment or the second embodiment, which is compact, is enabled to produce the effect that it is possible to eject inks of a plurality of colors at a high density. In addition, compared with the case of using a plurality of ink jet heads in accordance with the inks of a plurality of colors, the position alignment of the ink jet heads is rendered unnecessary because inks of a plurality of colors can be ejected by using a single ink jet head.
(Third Embodiment)
An ink jet head according to a third embodiment of the present invention, which is a kind of the apparatus for ejecting liquid droplets of the present invention, will now be described with reference to
FIGS. 15
to
17
.
FIG. 15
is an exploded perspective view schematically showing the ink jet head according to the third embodiment of the present invention,
FIG. 16
is a vertical cross sectional view schematically showing the ink jet head shown in
FIG. 15
, and
FIG. 17
is a front view schematically showing the arrangement of the electrical contacts of the ink jet head shown in FIG.
15
. The ink jet head according to the third embodiment of the present invention is also of a share mode type.
The ink jet head according to the third embodiment of the present invention is substantially equal to the ink jet head according to the second embodiment described previously in major portion of the constituting members. The constituting members of the third embodiment, which are equal to the constituting members of the second embodiment, are denoted by the same reference numerals so as to avoid an overlapping description.
The third embodiment differs from the second embodiment in that a recess R extending in the arranging direction X is formed in the other primary surface of each of the piezoelectric bodies
40
B,
40
C and
40
D, though the recess R is not formed in the piezoelectric body
40
A. These recesses R of piezoelectric bodies
40
B to
40
D are faced to portions of the one primary surfaces
40
a
of the piezoelectric bodies
40
A to
40
C on which are formed the conductive patterns
43
.
Further, the driving circuits
50
are electrically connected and fixed to the conductive patterns
43
on the one primary surfaces of the piezoelectric bodies
40
A to
40
D. The driving circuits
50
are housed in the recesses R of the adjacent piezoelectric bodies
40
B,
40
C and
40
D so as not to obstruct the predetermined stacking of the piezoelectric bodies
40
A to
40
D.
In the ink jet head according to the third embodiment of the present invention, a heat dissipating plate
60
for dissipating the heat generated from the driving circuit
50
is mounted to the driving circuit
50
. The heat dissipating plates
60
project outward from the recesses R of the piezoelectric bodies
40
A to
40
D.
The ink jet head according to the third embodiment of the present invention also includes conductive patterns DP for the driving circuits. The patterns DP extend from the driving circuit
50
toward the other end surface
40
c
on the one primary surface
40
a
of each of the piezoelectric bodies
40
A to
40
D. As apparent from
FIG. 17
, the end of the conductive pattern DP for the driving circuit is positioned on the other end surface
40
c
of each of the piezoelectric bodies
40
A to
40
D.
A terminal plate CC is provided with a plurality of durable contacts CP electrically connected to the ends of the conductive patterns DP for a plurality of driving circuits. The terminal plate CC is fixed to the other end surfaces
40
c
of the stacked piezoelectric bodies
40
A to
40
C. The terminal plate CC may be a flexible substrate.
According to the ink jet head, the driving circuits
50
for the piezoelectric bodies
40
A to
40
C, which obstruct the stacking of the piezoelectric bodies, are housed in the recesses R formed in the piezoelectric bodies
40
B to
40
D so as to decrease the outer shape size of the ink jet head. Also, since the plural contacts CP for the driving circuits
50
are formed on the terminal plate CC, the terminal plate CC is adapted for use in a cartridge type ink jet head rather than in the ink jet head according to the second embodiment of the present invention.
The ink jet head according to the third embodiment of the present invention produces the effects similar to the effects produced by the ink jet head according to the second embodiment of the present invention.
It is possible to allow the ink jet head according to the third embodiment of the present invention to produce the effect similar to that produced by the first modification of the second embodiment by using the common liquid path elements
40
for forming a liquid supply path described previously in conjunction with the first modification of the second embodiment, and by closing the opening of the liquid path element
44
on the back surface of the piezoelectric body
40
A by the closing member
54
.
Further, it is possible to apply the liquid supply section
46
as in the second modification of the second embodiment to the ink jet head according to the third embodiment of the present invention. In this case, it is possible for a single ink jet head to produce the effect of ejecting inks of a plurality of colors at a high density.
The heat dissipating plate
60
serves to prevent the malfunction of the driving circuit
50
caused by the heat generated from the driving circuit
50
. The heat dissipating plate
60
also serves to prevent the ink in the plural grooves
42
of the piezoelectric bodies
40
A to
40
D from being excessively heated to high temperatures. Incidentally, if the temperature of the ink is excessively elevated, the viscosity of the ink fails to fall within an appropriate range, with the result that the ejecting characteristics of the ink are changed. It follows that the image formed by the ejected ink is disturbed. Such being the situation, the heat dissipating plate is a constituent effective for printing an image of a high quality.
(Fourth Embodiment)
An ink jet head according to a fourth embodiment of the present invention, which is a kind of a apparatus for ejecting liquid droplets of the present invention, will now be described in detail with reference to
FIGS. 18A and 18B
.
FIG. 18A
is an exploded perspective view schematically showing the ink jet head according to the fourth embodiment of the present invention. The ink jet head according to the fourth embodiment of the present invention is also of a share mode type.
As shown in
FIG. 18A
, the ink jet head according to the fourth embodiment of the present invention also includes thin and flat four rectangular piezoelectric bodies
70
A,
70
B,
70
C and
70
D. The piezoelectric bodies
70
A to
70
D are equal to each other in the outer shape size.
A plurality of parallel grooves
72
are formed a predetermined distance P apart from each other in a predetermined arranging direction X on the primary surfaces
70
a
of the piezoelectric bodies
70
A to
70
D. These plural grooves
72
are equal to each other in size. The one end
72
a
of each of the plural grooves
72
forms a nozzle-side opening, which is open on the one end surface
70
b
of each of the piezoelectric bodies
70
A to
70
D. The other end
72
b
of each of the plural grooves
72
is also open on the other end surface
70
c
perpendicular to the one primary surface
70
a
of each of the piezoelectric bodies
70
A to
70
D.
The plural grooves
72
are equal to each other in length in each of the piezoelectric bodies
70
A to
70
D. An electrode is mounted to the inner surface of each of these plural grooves
72
. These electrodes are exposed in the vicinity of the opening on the other end
72
b
of the groove
72
on the other end surface
70
c
of the piezoelectric bodies
70
A to
70
D.
The piezoelectric bodies
70
A to
70
D are stacked one upon the other and joined to each other under the state that each of all the side surfaces including the one end surface
70
b
and the other end surface
70
b
is arranged on the same plane, and that the one primary surfaces
70
a
of all the piezoelectric bodies
70
A to
70
D are allowed to face the same direction. As a result, the openings of the plural grooves
72
on the one primary surfaces
70
a
of the three piezoelectric bodies
70
A,
70
B and
70
C are covered with the other primary surface of the adjacent piezoelectric bodies
70
B,
70
C and
70
D, respectively.
Incidentally, a protective member
74
equal to any of the piezoelectric bodies
70
A to
70
D in the outer shape and the size is mounted to the one primary surface
70
a
of the piezoelectric body
70
D. Likewise, a protective member
76
equal to any of the piezoelectric bodies
70
A to
70
D in the outer shape and the size is mounted to the other primary surface of the piezoelectric body
70
A.
A flexible substrate
78
is attached to the other end surfaces
70
c
of the piezoelectric bodies
70
A to
70
D.
A plurality of liquid supply openings
78
a
and a plurality of annular electrical contacts
78
b
are attached to the other end surfaces
70
c
of the piezoelectric bodies
70
A to
70
D. The liquid supply openings
78
a
is aligned with the openings on the side of the other ends
72
b
of the grooves
72
on the other end surfaces
70
c
of the piezoelectric bodies
70
A to
70
D. The electrical contacts
78
b
correspond to the electrical contacts around the openings
78
a.
The annular electrical contacts
78
b
are electrically connected to a plurality of driving circuits
80
formed on the flexible substrate
78
through the conductive patterns
78
c
formed on the flexible substrate
78
. The driving circuit
80
serves to supply an electric signal (voltage change signal) for controlling the operation to the electrical contact on the side of the piezoelectric body through the conductive pattern
78
c
and the annular electrical contact
78
b.
Incidentally, a plurality of external connection conductive patterns
78
d
mounted on the flexible substrate
78
is electrically connected to the plural driving circuits
80
. The driving circuit
80
receives a control signal generated from a control circuit (not shown) through the external connection conductive pattern
78
d
. For example, the control circuit is a control circuit of a personal computer connected to an ink jet printer using the ink jet head according to the fourth embodiment of the present invention.
A liquid supply small container
82
equipped with an ink reservoir covering all the openings of the piezoelectric bodies
70
A to
70
D is fixed to the back side of the portion where the flexible substrate
78
is attached to the piezoelectric bodies
70
A to
70
D. The ink reservoir of the liquid supply small container
82
is divided into a plurality of small sections
82
a
,
82
b
,
82
c
and
82
d
in the staking direction of the piezoelectric bodies
70
A to
70
D.
Further, connection plugs
82
e
, to which a flexible ink supply pipes (not shown) are connected, is connected to each of the plural small sections
82
a
to
82
d
. The flexible ink supply pipe (not shown) extends from an ink supply source such as an ink tank (not shown). Incidentally, an ink filter F is arranged in each of the plural small sections
82
a
to
82
d
of the ink reservoir.
It is possible to arrange the plural driving circuits
80
adjacent to the other end surfaces
70
c
of the piezoelectric bodies
70
A to
70
D in the fourth embodiment of the present invention, too. As a result, It is possible to set the distance between plural driving circuits
80
and plural grooves
72
of the piezoelectric bodies
70
A to
70
D as short as possible and to decrease the nonuniformity of the distance noted above. Also, it is possible to lower the probability for the noise to be mixed in the electric signal (voltage change signal) transmitted from the driving circuit
80
to the plural electrodes in the conductive path between the driving circuit
80
and the plural electrodes and to lower the attenuating rate of the electric signal (voltage change signal). It is also possible to allow the attenuating rates in the plural piezoelectric bodies to be substantially equal to each other. Thereby, the ink jet head according to the fourth embodiment of the present invention can eject a desired amount of an ink at a desired timing in printing a desired image. The ink jet head may be markedly lowered the probability of lowering the quality of the printing.
A nozzle plate
84
covering the nozzle-side openings of the four piezoelectric bodies
70
A to
70
D is fixed to the uniform surface region on the side of the end surface
70
b
of the stacked piezoelectric bodies
70
A to
70
D and the protective members
74
,
76
. A plurality of nozzles
84
a
substantially aligned with the central positions of the nozzle-side openings are formed in the nozzle plate
84
. Also, an ink repelling treatment is applied to the outer surface of the nozzle plate
84
.
In the fourth embodiment of the present invention, the nozzle-side openings of the piezoelectric bodies
70
A to
70
D are formed such that, when the four piezoelectric bodies
70
A to
70
D are stacked one upon the other and joined to each other, the nozzle-side openings of a certain piezoelectric body are deviated by ¼P in the arranging direction X of the nozzle-side openings from the nozzle-side openings of the adjacent piezoelectric body, as in the first embodiment of the present invention. It follows that the ink jet head according to the fourth embodiment of the present invention has a nozzle density four times as high as that of the ink jet head formed of a single piezoelectric body, e.g., the piezoelectric body
70
A alone. In other words, the ink jet nozzle according to the fourth embodiment of the present invention has a nozzle density two times as high as that of the ink jet nozzle formed of two piezoelectric bodies. To be more specific, where each of the piezoelectric bodies
70
A to
70
D has a nozzle density of 90 dpi, the ink jet nozzle according to the fourth embodiment of the present invention has a nozzle density of 360 dpi (i.e., about 70.6 μm).
The ink jet head according to the fourth embodiment of the present invention, which is configured as described above, performs the function similar to that performed by the ink jet head according to the first embodiment of the present invention. However, the ink jet head according to the fourth embodiment differs from the ink jet head according to the first embodiment in that (1) the four piezoelectric bodies
70
A to
70
D are equal to each other in the outer shape size, (2) used is only one flexible substrate
78
provided with the driving circuit
80
connected to the electrodes of the four sets of grooves
72
of the piezoelectric bodies
70
A to
70
D, (3) the flexible substrate
78
is fixed to other end surfaces
70
c
of the piezoelectric bodies
70
A to
70
D, said other end surfaces
70
c
being positioned on the same plane, (4) the length of the conductive path between the electrode of the groove
72
and the driving circuit
80
for the fourth embodiment is shorter than that for the first embodiment, and (5) the lengths of the conductive paths between the groove
72
and the driving circuit
80
formed in the different piezoelectric bodies differ from each other. However, the difference is small.
Because of the particular construction described above, the ink jet nozzle according to the fourth embodiment of the present invention has of course a high nozzle density. In addition, since the four piezoelectric bodies have the same outer shape sizes, the manufacturing cost can be reduced. Further, the ink jet head can be miniaturized and can be made lightweight. Also, only one flexible substrate is used in the ink jet head according to the fourth embodiment of the present invention so as to facilitate the arrangement of the flexible substrate and to make the construction compact. Further, the ink jet head according to the fourth embodiment of the present invention permits exhibiting desired ink ejecting characteristics so as to obtain a printed image of a higher quality.
Also, in the ink jet head according to the fourth embodiment of the present invention, it is possible to supply a sufficiently large amount of an ink by simply fixing the liquid supply small container
82
of the common liquid supply section to all the other end surfaces of the four piezoelectric bodies
70
A to
70
D. As a result, the construction of the liquid supply section can be made simple so as to avoid a complex construction. It is also possible to reduce the manufacturing cost of the ink jet head according to the fourth embodiment of the present invention. Incidentally, the outer shape size of the ink jet head can be made compact and the ink jet head can be made lightweight in the fourth embodiment of the present invention as in the first to third embodiments and the modifications thereof.
In addition, in the ink jet head according to the fourth embodiment of the present invention, the lateral cross sectional area of each of the liquid supply openings
78
a
is set smaller than the lateral cross sectional area of the opening of the other end
72
b
of the corresponding groove
72
. It follows that, even where a driving voltage is impressed to the electrode within the corresponding groove
72
so as to vibrate the side wall of the corresponding groove
72
and, thus, to generate an acoustic wave, it is possible to lower the rate of release of the acoustic wave to the outside through the opening of the other end
72
b
of the corresponding groove
72
. As a result, it is possible to prevent the pressure of the ink ejected to the outside through the nozzle
84
a
from being lowered so as to lower the power required for ejecting the ink droplets.
It should also be noted that the acoustic wave generated when ink is ejected from a certain groove
72
is likely to give an adverse effect to the neighboring grooves
72
. In the ink jet head according to the fourth embodiment of the present invention, however, the liquid supply opening
78
a
is made sufficiently small so as to suppress the propagation of the vibration of the acoustic wave to the neighboring grooves.
Further, in the fourth embodiment of the present invention, the ink reservoir of the liquid supply small container
82
is divided into a plurality of small sections
82
a
to
82
d
. The flexible ink supply pipe extending from an ink tank is connected to each of the connection plugs
82
e
. Where a plurality of ink tanks are connected to the plural connection plugs
82
e
, it is possible to store the inks of different colors in the different ink tanks. It is also possible to store the ink of the same color in the ink tanks. It is also possible to store different kinds of inks (not shown), the number of kinds being smaller than the number of ink tanks, in a plurality of ink tanks (not shown) in a classified manner.
The ink jet head according to the fourth embodiment of the present invention includes four small sections
82
a
to
82
d
and four connection plugs
82
e
, making it possible to use inks having the maximum of four colors of, for example, black, cyan, magenta and yellow. However, it is possible to set the number of these small sections, etc. at 2 or a desired number larger than 2.
As a result, the ink jet head according to the fourth embodiment of the second embodiment permits ejecting inks of a plurality of colors. Therefore, compared with the conventional case of using a plurality of ink jet heads for the inks of a plurality of colors, the ink jet head according to the fourth embodiment of the present invention, which performs the same function, is rendered compact and makes it unnecessary to carry out the aligning operation of the ink jet heads.
It should also be noted that, in the ink jet head according to the fourth embodiment of the present invention, the ink reservoir of the liquid supply small container
82
is partitioned into small sections. Therefore, the ink jet head according to the fourth embodiment of the present invention makes it possible to form a wide image per ink of a single color by allowing the nozzle plate
84
of the ink jet head to face a recording medium and by ejecting the ink while moving the ink jet head in the Y-direction. It follows that it is possible to increase the image forming rate using inks of a plurality of colors.
Further, in the fourth embodiment of the present invention, it is possible to construct the external connection conductive pattern
78
d
mounted to the single flexible plate
78
such that the external connection conductive pattern
78
d
is can be detachable to control circuit (not shown). In the case of this construction, the ink jet head according to the fourth embodiment of the present invention can be formed as a cartridge type ink jet head that can be detached mechanically and electrically from the ink jet printer by mounting a socket that can be electrically connected to the external connection conductive pattern.
(Modification of Fourth Embodiment)
A modification of the fourth embodiment of the present invention will now be described in detail with reference to FIG.
19
.
FIG. 19
is an exploded perspective view schematically showing the ink jet head according to a modification of the fourth embodiment of the present invention.
The modification of the fourth embodiment is equal to the fourth embodiment in the major portion of the constituting members of the ink jet head. The constituting members equal to those of the fourth embodiment are denoted by the same reference numerals in the following description so as to avoid an overlapping description.
The ink jet head according to the modification of the fourth embodiment differs from the ink jet head according to the fourth embodiment in that the ink reservoir of the liquid supply small container
82
′ is divided into a plurality of small sections
82
′
a
,
82
′
b
,
82
′
c
and
82
′
d
in different directions. In the ink jet head according to the modification of the fourth embodiment, the ink reservoir of the liquid supply small container
82
′ is divided into a plurality of small sections
82
′
a
,
82
′
b
,
82
′
c
and
82
′
d
in the arranging direction X of the plural grooves
72
of each of the piezoelectric bodies
70
A to
70
D, as shown in
FIG. 19
, as well as the openings on the side of the one end
72
a
of a plurality of grooves
72
of the piezoelectric bodies
70
A to
70
D.
In the ink jet head according to the modification of the fourth embodiment, different inks are supplied to the divided sections of the ink reservoir of the liquid supply small container
82
′, and the inks are ejected by moving the nozzle plate
84
of the ink jet head in the X-direction while allowing the nozzle plate
84
to face a recording medium. In this case, the image forming region per ink of a single color for the ink jet head according to the modification of the fourth embodiment is smaller than that for the fourth embodiment of the present invention, but is capable of forming an image of a high density.
Incidentally, in the various embodiments and the modifications thereof described above, the number of the stacked piezoelectric bodies is not limited to four. It is theoretically possible to stack innumerable piezoelectric bodies one upon the other. Also, in each of the ink jet heads according to the various embodiments and modifications thereof described above, the nozzle-side openings of a certain piezoelectric body are deviated by ¼P in the X-direction relative to the nozzle-side openings of the adjacent piezoelectric body. However, the ink jet head according to the present invention is not limited to the particular construction. For example, it is possible for the openings of the different piezoelectric bodies to be aligned in the arranging direction X. In this case, it is possible to further increase the image density per ink of a single color by ejecting the ink while moving the nozzle plate of the ink jet head in the Y-direction with the nozzle plate allowed to face a recording medium.
As described above in detail, the apparatus for ejecting liquid droplets of the present invention can be summarized as follows.
1. A apparatus for ejecting liquid droplets, comprising a plate-like piezoelectric body having a pair of a primary surfaces, a pair of end surfaces, and electrodes, one primary surface on which a plurality of parallel grooves are formed a predetermined distance apart from each other and arranged in a predetermined arranging direction, one end surface differing from the one primary surface, each of the grooves having a pair of ends, one ends of said plural parallel grooves being open on said end surface and a plurality of nozzles being arranged to conform with said opening, and an electrode formed on the inner surface of each of said grooves;
wherein a liquid is supplied into said plural grooves and voltage is impressed to said electrode, thereby deforming the lateral cross section of the groove corresponding to the electrode to which the voltage has been impressed so as to permit the liquid within the groove to be ejected from the groove having the deformed lateral cross section through said nozzle;
characterized in that used are a plurality of said piezoelectric bodies that are stacked such that the one primary surfaces of said piezoelectric bodies are stacked one upon the other under the state that said plural nozzles on the one end surfaces are allowed to face the same direction and that the one primary surfaces of the piezoelectric bodies are allowed to face the same direction; and that
a liquid supply path common to said plural grooves of each of said piezoelectric bodies is formed in said plural piezoelectric bodies.
The particular construction makes it possible to manufacture easily a liquid ejecting apparatus equipped with a large number of nozzles arranged at a high density with a low manufacturing cost.
2. The apparatus for ejecting liquid droplets according to item 1 above, wherein said liquid supply path is formed to extend through said plural piezoelectric bodies that are stacked one upon the other in the staking direction of said plural piezoelectric bodies.
The particular construction makes it possible to make said plural piezoelectric bodies equal to each other in construction, with the result that the apparatus for ejecting liquid droplets of the present invention can be manufactured with a low manufacturing cost.
3. The apparatus for ejecting liquid droplets according to item 2 above, wherein said liquid supply path is formed in the same position of each of said plural piezoelectric bodies.
The particular construction makes it possible to make the plural piezoelectric bodies equal to each other in construction and size, with the result that the apparatus for ejecting liquid droplets of the present invention can be manufactured with a low manufacturing cost.
4. The apparatus according to 2, wherein the liquid supply path is formed in a position a predetermined distance apart from the nozzle in the extending direction of the plural grooves formed in each of the stacked plural piezoelectric bodies.
The particular construction makes it possible to set constant the amount of the liquid droplets ejected from each of said nozzles of said plural grooves when a predetermined voltage is impressed to the electrode of each of said plural grooves.
5. The apparatus according to 1, wherein a plurality of piezoelectric bodies includes two piezoelectric bodies stacked each other, a plurality of nozzles formed in one piezoelectric body are deviated in a predetermined arranging direction from a plurality of nozzles formed in the other piezoelectric body.
The particular construction makes it possible to increase the density of a plurality of liquid droplets ejected from the apparatus for ejecting liquid droplets of the present invention.
6. The apparatus according to 1, wherein a plurality of piezoelectric body includes two piezoelectric bodies stacked each other, a plurality of nozzles formed in one piezoelectric body are arranged coincident in a predetermined arranging direction with a plurality of nozzles formed in the other piezoelectric body.
The particular construction makes it possible to allow a plurality of ejected liquid droplets to land on the same region of a recording medium in an overlapping manner so as to increase the diameter of the liquid droplet landed on the same region, thereby obtaining an image of a high density, in the case where the apparatus for ejecting liquid droplets of the present invention ejects liquid droplets while moving along said primary surface of each of the plural piezoelectric bodies in a direction perpendicular to said predetermined arranging direction.
7. The apparatus according to 4, further comprising a liquid supply section that supplies a liquid from outside the plural piezoelectric bodies into the liquid supply path, the liquid supply section being fixed to the outermost piezoelectric body among the stacked piezoelectric bodies.
The particular construction makes it possible supply a liquid to the liquid supply path common to the plural piezoelectric bodies by using a single liquid supply pipe so as to miniaturize the outer shape size of the apparatus for ejecting liquid droplets of the present invention and to lower the manufacturing cost of the apparatus for ejecting liquid droplets.
8. The apparatus according to 7, wherein the liquid supply path includes an inlet port that supplies the liquid into the liquid supply path, the inlet port is arranged in the outermost piezoelectric body, and the liquid supply section is connected to the inlet port.
The particular construction permits making shortest the liquid supply path between the liquid supply pipe and the plural grooves of each of the plural piezoelectric bodies so as to suppress the possibility that the bubbles generated in the liquid within the supply path obstruct the supply of the liquid.
9. The apparatus for ejecting liquid droplets according to 1 above, further comprises an external power supply line electrically connected to the electrode mounted in each of the plural grooves of said plural piezoelectric bodies, and a driving circuit mounted to said external power supply line so as to control the electric signal supplied to the electrode formed in each of the plural grooves, wherein said driving circuit is apart from the electrode within each of the plural grooves by the same distance.
The particular construction permits the impedance between the driving circuit and the electrode formed in the corresponding plural grooves to be substantially the same so as to permit said driving circuit to drive with a high stability said plural grooves of said plural piezoelectric bodies under the same conditions.
10. The apparatus for ejecting liquid droplets according to 9 above, wherein the corresponding driving circuit is fixed to said one primary surface of each of the plural piezoelectric bodies, and a recess housing said driving circuit is formed on the other primary surface opposite to said one primary surface of the adjacent piezoelectric body included in said plural piezoelectric bodies.
The particular construction makes it possible to arrange the driving circuit corresponding to each of said plural piezoelectric bodies in a region as close as possible to the corresponding piezoelectric body, thereby markedly lowering the possibility for the noise to be mixed in the electric signal transmitted from said driving circuit to the electrodes of the plural grooves of the corresponding piezoelectric body.
11. The apparatus according to 10, wherein a heat dissipating plate is formed between adjacent piezoelectric bodies stacked one upon the other, the plate that releases the heat generated from the driving circuit to the outside.
The driving circuit generates heat. Where the apparatus for ejecting liquid droplets is constructed as defined in 10 above, it is possible for the temperature of the driving circuit within said recess to be undesirably elevated. In such a case, it is possible to prevent the temperature of the driving circuit from being elevated to a level undesirable for the operation of the driving circuit by arranging the heat dissipating plate as defined in 11 above.
12. The apparatus according to claim
1
, wherein the stacked piezoelectric bodies differ from each other in the area of the primary surface such that a region of the primary surface which is remote from the end surface is exposed to the outside, and a conductive pattern electrically connected to the electrode within the groove is mounted to the exposed region of the primary surface.
The particular construction makes it possible to set easily the construction for supplying an electric power to the electrode formed in each of the plural grooves formed in the stacked plural piezoelectric bodies.
13. The apparatus for ejecting liquid droplets according to 1 above, wherein said plural piezoelectric bodies are equal to each other in the outer shape.
The particular construction permits lowering the manufacturing cost of the plural piezoelectric bodies.
14. The apparatus for ejecting liquid droplets according to 1 above, the conductive means connected to the electrode formed in each of the plural grooves in each of the plural piezoelectric bodies extends to reach the other end surface opposite to the one end surface on which said nozzle is arranged in each of said plural piezoelectric bodies.
The particular construction makes it possible to render compact the construction required for connecting the conductive means to the external power supply line.
15. A apparatus for ejecting liquid droplets, comprising a plate-like piezoelectric body having a primary surface on which a plurality of parallel grooves are formed a predetermined distance apart from each other and arranged in a predetermined arranging direction, a end surface differing from said primary surface, one ends of said plural parallel grooves being open on said end surface and a plurality of nozzles being arranged to conform with said opening, and an electrode formed on the inner surface of each of said grooves;
wherein a liquid is supplied into said plural grooves and voltage is impressed to said electrode, thereby deforming the lateral cross section of the groove corresponding to the electrode to which the voltage has been impressed so as to permit the liquid within the groove to be ejected from the groove having the deformed lateral cross section through said nozzle;
characterized in that used are a plurality of said piezoelectric bodies that are stacked such that the primary surfaces of said piezoelectric bodies are stacked one upon the other under the state that said plural nozzles on said end surfaces are allowed to face the same direction and that said primary surfaces of the piezoelectric bodies are allowed to face the same direction; and that
a liquid supply path for supplying a liquid to said plural grooves of each of said plural piezoelectric bodies and a conductive means electrically connected to the plural electrodes formed within said plural grooves are allowed to extend to reach the other end surface opposite to said end surface in which said nozzle is arranged in each of said plural piezoelectric bodies.
The particular construction makes it possible to manufacture easily and with a low manufacturing cost a apparatus for ejecting liquid droplets equipped with a large number of nozzles arranged at a high density.
16. The apparatus for ejecting liquid droplets according to item 15 above, characterized in that a substrate provided with a plurality of electrical contacts capable of an electrical connection to the extending ends of said conductive means of said plural electrodes formed in said plural grooves of said plural piezoelectric bodies and a plurality of liquid supply openings formed to correspond to the extending end of said liquid supply path of said plural grooves of said plural piezoelectric bodies is mounted to the other end surfaces of said plural piezoelectric bodies.
The particular construction makes it possible to provide the structure required for connecting said conductive means to the external power supply line and the structure required for connecting said plural liquid supply openings to the external liquid supply line.
17. The apparatus for ejecting liquid droplets according to 16 above, characterized in that the apparatus for ejecting liquid droplets further comprises a liquid supply pipe for supplying a liquid to said plural liquid supply paths of said plural piezoelectric bodies from the outside of said plural piezoelectric bodies, and said liquid supply pipe is fixed to the other end surfaces of said plural piezoelectric bodies.
The particular construction makes it possible to supply a liquid to said plural liquid supply paths of said plural piezoelectric bodies by using a single liquid supply pipe so as to miniaturize the outer shape size of the apparatus for ejecting liquid droplets of the present invention and to lower the manufacturing cost of the apparatus for ejecting liquid droplets.
18. The apparatus for ejecting liquid droplets according to 16 above, said substrate includes a flexible substrate.
Additional advantages and modifications will readily occur to those skilled in the art. Therefore, the present invention in its broader aspects is not limited to the specific details and representative embodiments shown and described herein. Accordingly, various modifications may be made without departing from the spirit or scope of the general inventive concept as defined by the appended claims and their equivalents.
19. The apparatus according to 2, wherein the stacked piezoelectric bodies comprises a lowest piezoelectric body and at least one piezoelectric body other than the lowest one, said at least one piezoelectric body has at least one liquid flow path element, the lowest piezoelectric body has at least one liquid flow path element when the lowest piezoelectric body has a closing member, and the liquid flow path element forms liquid supply path.
Claims
- 1. An apparatus for ejecting liquid droplets, comprising:a plurality of plate-like piezoelectric bodies, each of the piezoelectric bodies including a pair of primary surfaces, a pair of end surfaces, and electrodes, a plurality of grooves being formed on one of the primary surfaces, the grooves being arranged in parallel at a predetermined distance from each other, each of the grooves having a pair of ends, one of the end surfaces differing from the primary surface, one end of each of the parallel grooves being open in the one end surface, a plurality of nozzles being arranged to conform with the plural openings, the electrode formed on an inner surface of each of the grooves, the primary surfaces of the plural piezoelectric bodies facing the same direction, and the primary surfaces on which the nozzles are formed being stacked and mutually oriented in a common direction; and a liquid supply path that commonly supplies a liquid to all of the plural grooves formed on the respective plural piezoelectric bodies, the liquid supply path being common to the plural piezoelectric bodies; such that the grooves are supplied with liquid, and a cross section of the grooves is changed to eject the liquid through the nozzles when a voltage is impressed to the electrodes.
- 2. The apparatus according to claim 1, wherein the liquid supply path extends through the plural piezoelectric bodies that are stacked one upon the other in the stacking direction of the plural piezoelectric bodies.
- 3. The apparatus according to claim 2, wherein the stacked piezoelectric bodies include a lowest piezoelectric body and at least one piezoelectric body other than the lowest piezoelectric body, at least the one piezoelectric body has at least one liquid flow path element that communicates with the grooves in one of the piezoelectric bodies that adjoin at least the one piezoelectric body, and at least the one liquid flow path element forms the liquid supply path.
- 4. The apparatus according to claim 2, wherein the liquid supply path is formed at a predetermined distance from the nozzle in the extending direction of the plural grooves formed in each of the stacked plural piezoelectric bodies.
- 5. The apparatus according to claim 4, further comprising a liquid supply section that supplies a liquid from outside the plural piezoelectric bodies into the liquid supply path, the liquid supply section being fixed to the outermost piezoelectric body among the stacked piezoelectric bodies.
- 6. The apparatus according to claim 5, wherein the liquid supply path includes an inlet port that supplies the liquid into the liquid supply path, the inlet port being arranged in the outermost piezoelectric body, and the liquid supply section being connected to the inlet port.
- 7. The apparatus according to claim 1, wherein the plurality of stacked piezoelectric bodies include at least one pair of piezoelectric bodies adjacent to each other in a stacking direction, and a plurality of nozzles formed in one of the pair of piezoelectric bodies are deviated in a predetermined arranging direction from a plurality of nozzles formed in the other piezoelectric body.
- 8. The apparatus according to claim 1, wherein the plurality of stacked piezoelectric bodies includes at least one pair of piezoelectric bodies adjacent to each other, a plurality of nozzles formed in one of the pair of piezoelectric bodies are arranged coincident in a predetermined arranging direction with a plurality of nozzles formed in the other piezoelectric body.
- 9. The apparatus according to claim 1, further comprising a conductive pattern electrically connected to the electrode formed in each of the grooves, and driving circuits that control driving signals supplied to the electrodes formed in the grooves, the driving circuits being set at substantially the same distances to the electrodes formed in the corresponding plural grooves.
- 10. The apparatus according to claim 9, wherein a heat dissipating plate is formed between adjacent piezoelectric bodies stacked one upon the other, the heat dissipating plate releasing the heat generated from the driving circuit to the outside.
- 11. The apparatus according to claim 9, wherein the driving circuit is fixed to the primary surface of each of the piezoelectric bodies, and a recess capable of housing the driving circuit is formed on the back surface opposite to the primary surface of the adjacent piezoelectric body.
- 12. The apparatus according to claim 11, wherein a heat dissipating plate is arranged in the recess, the plate serving to assist the release of the heat generated from the driving circuit to the outside.
- 13. The apparatus according to claim 11, wherein the heat dissipating plate is mounted directly to the driving circuit.
- 14. The apparatus according to claim 1, wherein the stacked piezoelectric bodies differ from each other in the area of the primary surface such that a region of the primary surface which is remote from the end surface is exposed to the outside, and a conductive pattern electrically connected to the electrode within the groove is mounted to the exposed region of the primary surface.
- 15. The apparatus according to claim 1, wherein the stacked piezoelectric bodies are equal to each other in the outer shape.
- 16. The apparatus according to claim 15, wherein each of the piezoelectric bodies comprises the conductive pattern connected to the electrode of the groove and each of the conductive patterns extends to the other end surface opposite to the one end surface in each of the piezoelectric bodies.
- 17. The apparatus according to claim 15, further comprising a flexible substrate including a plurality of driving circuits that control driving signals to be supplied to the respective electrodes, wherein the flexible substrate is fixed and is electrically connectable to the plurality of conductive patterns formed on the other end surface of each of the piezoelectric bodies.
- 18. An apparatus for ejecting liquid droplets, comprising:a plurality of plate-like piezoelectric bodies, each of the piezoelectric bodies including a pair of a primary surfaces, a pair of end surfaces, and electrodes, one primary surface on which a plurality of grooves are formed, the grooves being arranged in parallel a predetermined distance apart from each other, each of the grooves having a pair of ends, the one end surface differing from the primary surface, one end of each of the parallel grooves being open in the one end surface, a plurality of nozzles being arranged to conform with the plural openings in the one end surface, the other end surface differing from the primary surface, the other end of each of the parallel grooves being open in the other end surface, a plurality of ink supply ports being arranged to conform with the plural openings In the other end surface, the electrode being formed on the inner surface of each of the grooves in a manner to extend to reach the other end surface, the primary surfaces of the plural piezoelectric bodies facing the same direction, and the primary surfaces on which the nozzles are formed being stacked and mutually oriented in a common direction; a liquid supply path that continuously supplies a liquid to the plural grooves being formed on the respective plural piezoelectric bodies, the liquid supply path being common to the plural piezoelectric bodies; and a substrate having a plurality of electrical contacts that can be electrically connected to the electrodes, and holes for a plurality of liquid flow paths, each of the holes supplying liquid to each groove, the substrate being arranged on the other end surface of said piezoelectric body; such that the common liquid supply path and the substrate are fixed to the other end surface of said piezoelectric body, the grooves being supplied with liquid, and a cross section of the grooves being changed to eject the liquid through the nozzles when a voltage is impressed to the electrodes.
- 19. The apparatus according to claim 18, wherein a liquid supply section is mounted to the other end surfaces of the plural piezoelectric bodies with the substrate interposed therebetween, the liquid supply section that ejects liquid from outside the piezoelectric body into the plural grooves of each piezoelectric body.
- 20. The apparatus according to claim 18, wherein the plurality of stacked piezoelectric bodies include at least one pair of piezoelectric bodies adjacent to each other in the stacking direction, a plurality of nozzles formed in one of the pair of piezoelectric bodies being deviated in a predetermined arranging direction of the grooves, from a plurality of nozzles formed in the other piezoelectric body.
- 21. An apparatus for ejecting ink, comprising a plurality of ink jet units and at least one liquid supply path, each of the ink jet units including ink supply portions, ink ejecting sections, and ink chambers, each of the ink supply portions supplying ink to each of the ink chambers, each of the ink ejecting sections ejecting ink, each of the ink chambers being arranged between the ink supply portion and the ink jet section and storing the ink supplied from the ink supply portion, each of the ink chambers applying ejecting energy to the ink therein, the plural ink jet units being stacked one upon the other such that the ink ejecting sections face in the same direction, and the liquid supply path being commonly formed over the plural ink jet units so as to supply ink to each ink chamber of the plural ink jet units.
Priority Claims (1)
Number |
Date |
Country |
Kind |
2000-377865 |
Dec 2000 |
JP |
|
US Referenced Citations (3)
Number |
Name |
Date |
Kind |
5870118 |
Gunther et al. |
Feb 1999 |
A |
5959643 |
Temple et al. |
Sep 1999 |
A |
6299295 |
Miura et al. |
Oct 2001 |
B1 |