The present invention relates to an improved apparatus for emptying containers, or generally crates, often called “BINS”, used to gather and heap horticultural products, filled with the same products, and for separating the items generally associated to said products, typically such as leaves, twigs, etc. so as to have, by means of simple and automatic processes, a succession of single products already offloaded from said containers and already cleaned or cleared from any extraneous items.
It is known that, in the trading sector of horticultural products, in particular fruits, and typically apples, pears, peaches, cherries, it is usual to pick up the single products and heap them in determined containers open at the top, such as crates.
Since said products are very delicate and it is absolutely required to avoid any rough handling or moving—which inevitably would damage them at least in their exterior appearance, anyway relevant for the value of the fruit itself, for a long time it has been used the technique of transferring said crates above basins filled with water, preferably flowing water, and immerse and at the same time offload said crates onto or directly into the water contained in the same basin.
In this way the single products are, in practice, directly offloaded from their crate into the water, so that they can be easily singled out, or at least separated one from the other, in order to process them with known techniques.
In fact, from the same basin, said products are transported by a slight flow imparted to the water in the basin to a flexible conveyor which is partially immersed in the water and partially emerges from that, and that in the emersion zone it intercepts and grips the single horticultural products.
This method is used above all to enhance high quality products, which of course would not be enhanced if the same products were heaped helter-skelter, and therefore often damaged in the handling of the respective crates wherein they are heaped after having been picked up from the tree.
One of the most known and used techniques to offload the products from the crates is that of overturning the same crates engaging them with suitable gripping means to the respective base, and rotating around a horizontal axis and so parallel to the liquid surface; by means of the controlled rotation of the crates, the relative products are offloaded out of them, and therefore they fall gently into the liquid below.
Such technique is shown in various patents, as for example in
EP 0 167 082, - - - U.S. Pat. No. 6,224,315 B1 - - - U.S. Pat. No. 2,894,516.
Also patent EP 0 525, 331 A1 discloses a similar method for emptying crates, even if, in this case, the single crates are immersed in the liquid through a technical equivalent, that is through a simple and single vertical motion.
Though such technique has shown itself as simple and efficient for emptying the crates and freeing the single products, anyway it has repeatedly been observed that, when actually employed, it occurs an inconvenience which worsens the operation of emptying the crates, and which often seriously compromises singling out the products, a necessary operation in order to be able to size them up one by one.
Such inconvenience consists in the fact that not only the horticultural products are introduced into the crates but also other extraneous items which usually are captured and intercepted during the harvest, and that therefore are automatically associated with the single products during their transport and handling; such extraneous items are mainly leaves, but also cobwebs, twigs, insects, etc. . . .
If said horticultural products are not soon separated from said extraneous items, it happens that they interfere with the handling and the subsequent processing of the same products, compromising their functionality giving origin to disorganization in these operations and also, in the worst cases, remaining associated with the same products until their final packaging for the sale, worsening therefore the quality perceived by the buyer.
From patent US 2001/0047814 it is known a method for sterilizing fresh fruit, by means of introducing it in a liquid suitably treated with disinfection means, and its subsequent transport through the liquid while the same fruit is carried and kept immersed.
Anyway in such patent the extraneous items are intercepted by a special grid (85) designed and made to intercept considerably big items, such as leaves.
Anyway it is not ensured in any way that all leaves, and in any case all floating items, are intercepted by said grid; moreover, and this is the most serious inconvenience, the items intercepted by the grid remain there until they are after removed manually, and this makes it necessary to interrupt the processing, and they impose important additional costs.
From U.S. Pat. No. 6,082,382 it is known how to carry on a method for washing vegetable products using a canal filled with water and wherein the single items are introduced.
Also in this case the extraneous items are intercepted and got rid of; anyway the extraneous items which are gotten rid of are only those which sink, such as dirt, heavy sediments etc., and sediment on the canal bottom, from which they are from time to time removed manually; on the contrary those extraneous items, such as leaves and twigs, are not removed as they float and therefore do not sediment onto the canal bottom.
On the contrary these leaves must absolutely be removed from the processed products, given the fundamental necessity of having the possibility of processing and sizing up the single products without any inconveniences caused by any extraneous material, and then, of course, being able of offering these products with the maximum display and packaging which gives the desired high quality appearance.
Therefore it would be desirable, and it is the main object of the present invention, to provide a type of apparatus for emptying crates or similar containing horticultural products, which uses a basin filled with liquid wherein said products are offloaded, which substantially prevents the described problems related to the presence of extraneous items possibly offloaded from the crates containing horticultural products, and which, of course, can be produced and used using simple, tested and inexpensive technologies.
This object is achieved by the type of apparatus made and operating according to the appended claims.
Characteristics and advantages of the invention will be apparent from the following description, for exemplification only but not excluding, with reference to the appended drawings wherein:
Then it follows:
After said horticultural products 50 have been offloaded onto the liquid inside the basin, they fall onto its bottom wall, whereon at least a first conveyor, partly submerged, has been provided and mounted; in keeping with an improved effectiveness,
Said conveyors 5 and 6, which can also be more than one, depending on the dimensions and performances required by the apparatus, and in the figures there are shown three of them, substantially they are aligned in the Front-Rear direction, see
They move in a continuous motion, and such motion is aligned in the same Front-Rear direction, shown by arrows “F”.
Moreover they are adjacent to the basin bottom wall in the front portion (Front), while in the rear portion of the basin (Rear) they are raised along an inclined path 13 by suitable guides and members, known per se (see
Said conveyors are substantially flexible and are made in a very fine mesh of thin perforated material, so as to substantially be filtering means capable of letting the water drain and retaining the products therein when the various portions of the conveyors are made emerge.
Finally the same conveyors are provided with a respective sequence of steps, respectively 9 and 10, which have the purpose of engaging the single products dropped off thereon, and in particular of gripping and lifting them when the conveyor emerges from the liquid.
Therefore, after each container has been offloaded into the liquid, the relative products 50 fall back on the bottom and they are automatically gripped by said steps 9 and 10 which by means of the continuous motion of the respective conveyors 5 and 6, transport the products toward the rear portion, where they are lifted and due to the through holes of the fine mesh of the conveyors, the water falls back and only the products 50 reach the top position 18, (
An apparatus according to the known art has been described so far.
According to the present invention, the problem of getting rid of the various floating items 51 and in particular of the leaves introduced in the various containers, and therefore inevitably they too offloaded in the liquid, is herewith solved providing a surface flow on the liquid, which then intercepts said leaves and drags them in the direction of the same flow.
In order to prevent said flow which drags the leaves from interfering with the same first conveyor after this one has emerged, which happens in the rear part of the basin, and which, above all, would substantially re-mix again the leaves with the same products, there are provided operating means and methods in order that the surface flow would move exactly in the direction opposed to that wherein it would meet the conveyors in the emersion area.
Therefore on the wall 15, which we will refer to as “draining wall”, and which defines the basin 1 toward the front portion, which is clearly shown in
Said spillway opening 16 is arranged at a level corresponding to, or a little lower, than the top liquid level “L” of the basin 1, so as a slight increase in such top liquid level “L” automatically causes the spillage of the top liquid level into said spillway opening 16.
Therefore, if it is increased, through means which will be described later, the height of the top liquid level “L” with respect to said opening 16, said spillage of the top surface liquid will automatically and obviously cause a slight but persistent surface flow, like a lamination, bound exactly towards said spillway opening 16, wherein it flows.
Since said surface flow is, in fact, that part of the liquid containing floating items 51, in particular leaves, it soon becomes apparent that this flow intercepts said leaves and conveys them towards said opening 16, and finally drags them into it, which, of course, permanently removes the leaves from the liquid.
In order to intercept said leaves and separate them from the water flow wherein they are mixed, advantageously the following means and methods are used.
With reference to
Moreover, in order to be effective, said conveyor extends along the whole length of the opening 16, of course in order to intercept all the relative fallen liquid flow.
Said second conveyor is made as a filter which sifts and removes only the liquid flow and on the contrary, it intercepts and conveys away the floating items, in particular the leaves which have been transported through and beyond opening 16.
Therefore said belt conveyor 17, moving, takes all its portions and/or sections below said opening 16, and so each one of said conveyor parts are potentially able of intercepting the items present in the water flow from the opening 16 and of transporting them, thanks to the continuous motion of the same conveyor, towards the return and overturning area 19; in such area the conveyor turns back for the return travel and then it overturns and in said overturning point the leaves and any other item fallen on the conveyor are of course let fall.
Advantageously, below said overturning area 19 it is provided a discharge container 20, wherein said items and removed leaves are discharged, and from which they are periodically removed with known means.
Preferably, said second conveyor 17 moves in a continuous way, actuated by a relative electric motor 21 and relevant motion transmission devices, known per se, so as to ensure a total and continuous draining of the items which have gone through said opening 16.
With respect to means and methods of establishing said surface flow, it is convenient to note that the items 51 spilled from the containers 100, 101, and which float on the liquid surface, place themselves spontaneously on the whole surface.
Therefore, as said opening 16 is arranged on the draining wall 15 which is opposite said inclined path 13 of said first conveyors 5 and 6, it is clear that, in order to remove all floating items and push them towards the opening 16, it is necessary that said surface flow affects and covers as much liquid surface as possible, and therefore it is necessary that said surface flow is originated starting from an area as near as possible but also in front of said inclined path 13 that, as shown in the figures, is exactly opposite the draining wall 15 whereon the opening 16 is placed.
In fact it would not be possible to arrange the surface flow origin in a rear position with respect to said inclined path 13, that is very close to the basin wall 22 (see
Since said inclined path 13 actually defines, from one side, the liquid area wherein said floating items are, it is obvious and convenient to make said surface flow start from an area as close as possible to said emersion position 11 of said first conveyors 5, 6, and of course before these ones, as clearly shown in
With reference to
Furthermore, the above said figures do not leave any doubt on their mutual arrangement and with respect to the same basin.
Said nozzles can of course be fed independently; anyway, the following improving embodiment will be described again with reference to
It is provided a single common hydraulic feed distributor 40 in a position at the back of said nozzles 30, 31, 32, 33 . . . and which is hydraulically and mechanically connected to the same nozzles which are supported and fed with the liquid let into it and going through it.
Said liquid advantageously has to be pumped by the same nozzles with a defined pressure, in order to originate said top surface flow with the overall wanted speed and flow rate, so as to achieve the desired result.
For this purpose, the following advantageous solution is shown.
With reference to
On the bottom, preferably funnel shaped or concave of said collector 41, there is arranged a conduit 42 hydraulically connecting the bottom of said collector 41 with said hydraulic distributor 40, and in the path of said conduit 42 there is arranged a hydraulic pump 43 able of pumping the liquid from said conduit 42 towards and into said hydraulic distributor 40.
Now, how the described devices operate will be apparent: from said collector 41 the water gathered therein is made flow into said conduit 42 from where, due to the pump 43 action, is sent under pressure into said hydraulic distributor 40, which makes it flow into said nozzles 30, 31, 32, 33 . . . , from which respective spouts of water are let out and spurted on the top surface liquid, of course oriented towards said opening 16.
Obviously these spouts of water originate the desired surface flow, as the direction of the related spouts is oriented downward only in a limited way, but it is mainly oriented in a horizontal direction, so that the flow originated on the liquid will mainly be the desired surface flow.
It will also be appreciated that the flow emitted by said nozzles is a closed circuit flow, since the emitted water goes directly to the basin, and from here to the opening 16, and from this to said collector 41, and then, again through said conduit 42, said pump 43 and said distributor 40, again into said nozzles.
Such solution gives the advantage of not requiring any water wasting, and moreover, since it has been established its continuous recycling it ensures that, after having adjusted a constant liquid level and the flow rate of the nozzles, such values will remain constant during the machine operation, without any further adjustments.
A further improvement, useful in order to save energy while an intermittent apparatus operation, consists in as follows: given that in this kind of use such apparatus is fed discontinuously and irregularly, so that between a container and the successive one there can pass a certain amount of time, it can easily happen that the whole hydraulic circuit and the conveyors will continue their operation even in the temporary absence of containers and products to be processed.
Of course this causes a useless waste of energy to operate both said conveyors (both of them, the first conveyors 5 and 6, the second one 17), and to operate the pump 43.
In order to prevent this possible waste, said apparatus is, advantageously, provided with command and control means, not shown, able to:
A further important functional improvement is related to a particular operative modality of said command and control means; in fact, it has been seen that, in certain circumstances, the above described surface flow could interfere with the horticultural products fall soon after their offloading from the respective container and during their fall towards the basin bottom.
To avoid this inconvenience, the present improvement consists in programming said command and control means so that said surface flow is activated only after completely emptying the container under processing and that is, practically, after a pre-determined interval from the offloading moment of the last offloaded container.
Further, since it has been experimented that after offloading the container on the liquid, and subsequent immersion of the horticultural products, the floating items remain floating for a time significantly longer than the time required for transporting the products out of the liquid by said first conveyors 5 and 6, advantageously said command and control means are devised and made so as to keep working said second conveyor 17, and said pump 43 for a pre-determined time after the last container has been offloaded, and this irrespective of the fact that further subsequent containers of products to be processed are introduced or not.
In this way it is ensured that the liquid is properly cleared of the possible items from the last processed container, and therefore that the leaves, left floating on the liquid after a temporary interruption of the apparatus, are intercepted and gathered by said first conveyors 5, 6, before the described process of removing floating items has effectively reactivated when the apparatus is restarted.
Of course, when the pre-determined time for the reactivation of said surface flow has expired, the same command and control means end this operating modality and get ready to begin a new cycle of:
Number | Date | Country | Kind |
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PN2012A000062 | Oct 2012 | IT | national |
Filing Document | Filing Date | Country | Kind |
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PCT/IB2013/058778 | 9/23/2013 | WO | 00 |