Apparatus for fabricating color slide fasteners

Abstract
The method includes the steps of a tape arranging step for arranging a support tape of a slide fastener on a mold having a capacity having a plurality of unit fastening element molding material grooves for molding a plurality of unit fastening elements, a molding material heating and discharge step for separating a molding material of more than two colors from a source material supply unit by the colors by a molding material injection means and then heating and discharging the same, a moving step for grouping external molding material flow paths from the molding material supply unit to an injection port of the mold into more than two groups and then moving different colors molding material by the colors, and an injection step for injecting the molding material into the unit fastening element molding material groove through a plurality of inject-on ports formed in the mold.
Description




BACKGROUND OF THE INVENTION




1. Field of the Invention




The present invention relates to a color slide fastener and method and apparatus for fabricating the same, and in particular, to an improved color slide fastener and a method and apparatus for fabricating the same which are capable of easily injection-molding unit fastening elements (tooth of fastener) of a slide fastener in more than two colors for thereby diverging the design of various clothes, bags and portable things and implementing various design choices.




2. Description of the Conventional Art




Generally, the slide fastener is widely used for various products. A plurality of unit fastening elements are longitudinally fixed to a pair of support tapes (cloth tapes), respectively, for thereby implementing a fastening or unfastening operation, so that a predetermined portion of the product adapting the fastener is opened or closed.




The conventional slide fastener is formed of a support tape made of a pair of cloth pieces, and the unit fastening element and slider are formed of a synthetic resin or metal. The support tape, unit fastening element and slide are formed in a single color and single pattern.




In the conventional slide fastener, since the support tape and the unit fastening element are formed in the single color and single pattern, such pattern is different from the pattern of the cloth for thereby generating a pattern mismatching portion, so that a mismatching pattern and design in clothes, bags and portable things are formed. Therefore, there is a limit to implement various fashion and colorful design, so that a user's personality and design choice capability are decreased. In addition, a design choice range is limited.




Therefore, as the use of slide fastener is increased, the demand for the color slide fastener having various colors and designs is increased.




SUMMARY OF THE INVENTION




Accordingly, it is an object of the present invention to provide a color slide fastener and a method and apparatus for fabricating the same which overcome the aforementioned problems encountered in the conventional art.




It is another object of the present invention to provide a color slide fastener and a method and apparatus for fabricating the same which are capable of easily injection-molding a unit fastening element (tooth of fastener) of a slide fastener in more than two colors for thereby diverging the design of various clothes and portable things and enlarging a design choice.




In order to achieve the above objects, there is provided a method for fabricating a color slide fastener which includes the steps of a tape arranging step for arranging a support tape of a slide fastener on a mold having a plurality of unit fastening element molding grooves for molding a plurality of unit fastening elements, a molding material heating and discharge step for separating a molding material of more than two colors from a source material supply unit by the colors by a molding material injection means and then heating and discharging the same, a moving step for grouping external molding material flow paths from the molding material supply unit to an injection port of the mold into more than two groups and then moving different colors molding materials by the colors, an injection step for injecting the molding material into the unit fastening element molding material groove through a plurality of injection ports formed in the mold, and a cooling and extracting step for cooling and extracting the unit fastening element engaged with the support tape.




In order to achieve the above objects, there is provided an apparatus for fabricating a color slide fastener according to a first embodiment of the present invention which includes a multiple colors molding material means for molding a plurality of unit fastening elements in more than two colors engaged with a support tape of a slide fastener.




In order to achieve the above objects, there is provided an apparatus for fabricating a color slide fastener according to a second embodiment of the present invention which includes more than two unit fastening elements grouped into a predetermined number of groups in a slide fastener in which a plurality of unit fastening elements are fixed to a support tape, and a slider is engaged to the unit fastening elements.




Additional advantages, objects and other features of the invention will be set forth in part in the description which follows and in part will become apparent to those having ordinary skill in the art upon examination of the following or may be learned from practice of the invention. The objects and advantages of the invention may be realized and attained as particularly pointed out in the appended claims.











BRIEF DESCRIPTION OF THE DRAWINGS




The present invention will become more fully understood from the detailed description given hereinbelow and the accompanying drawings which are given by way of illustration only, and thus are not limitative of the present invention, and wherein:





FIGS. 1 through 6

are views for explaining a color slide fastener fabrication method and apparatus according to an embodiment of the present invention, of which:





FIG. 1

is an exploded perspective view illustrating a fabrication apparatus;





FIG. 2

is a cross-sectional view illustrating a fabrication apparatus;





FIG. 3

is a perspective view illustrating a color slide fastener fabricated according to the present invention;





FIG. 4A

is a plan view illustrating one type of a mold;





FIG. 4B

is a plan view illustrating a color slider fastener fabricated by the mold shown in

FIG. 4A

;





FIG. 5A

is a plan view illustrating another type of a mold;





FIG. 5B

is a plan view illustrating a color slide fastener fabricated by the mold as shown in

FIG. 5A

;





FIG. 6A

is a plan view illustrating another type of a mold; and





FIG. 6B

is a plan view illustrating a color slide fastener fabricated by the mold as shown in

FIG. 6A

;





FIGS. 7 through 11

are views illustrating a method and apparatus for fabricating a color slide fastener according to another embodiment of the present invention;





FIG. 7

is an exploded perspective view illustrating a fabrication apparatus;





FIGS. 8A and 8B

are partial cross-sectional views of the fabrication apparatus;





FIGS. 9A

,


9


B and


9


C are plan views illustrating another type of a mold and a color slide fastener;





FIG. 10

is an exploded perspective view illustrating a guide tube for guiding a molding material injection of another embodiment of the present invention;





FIG. 11

is a cross-sectional view illustrating the guide tube of

FIG. 10

;





FIGS. 12A

,


12


B and


12


C are exploded perspective views illustrating various examples of a guide tube; and





FIG. 13

is an exploded perspective view illustrating a fabrication apparatus according to another embodiment of the present invention;





FIGS. 14 and 15

are vertical cross-sectional views taken by cutting the fabrication apparatus in a perpendicular direction;





FIG. 16

is an exploded perspective view illustrating a fabrication apparatus according to another embodiment of the present invention; and





FIG. 17

is a plan view illustrating the fabrication apparatus of FIG.


16


.











DETAILED DESCRIPTION OF THE INVENTION





FIGS. 1 through 6

are views for explaining a color slide fastener fabrication method and apparatus according to an embodiment of the present invention, of which,

FIG. 1

is an exploded perspective view illustrating a fabrication apparatus,

FIG. 2

is a cross-sectional view illustrating a fabrication apparatus,

FIG. 3

is a perspective view illustrating a color slide fastener fabricated according to the present invention,

FIG. 4A

is a plan view illustrating one type of a mold,

FIG. 4B

is a plan view illustrating a color slider fastener fabricated by the mold shown in

FIG. 4A

,

FIG. 5A

is a plan view illustrating another type of a mold,

FIG. 5B

is a plan view illustrating a color slide fastener fabricated by the mold as shown in

FIG. 5A

,

FIG. 6A

is a plan view illustrating another type of a mold, and

FIG. 6B

is a plan view illustrating a color slide fastener fabricated by the mold as shown in FIG.


6


A.




As shown therein, the slide fastener


10


according to the present invention includes a pair of support tapes


11


, a plurality of unit fastening elements (fastener teeth)


12


longitudinally formed on the support tape


11


in more than two colors, and a slider


13


for fastening and unfastening the unit fastening elements


12


.




The unit fastening elements


12


are formed to have various colors and are arranged on the support tapes


11


by a predetermined number of the same. For example, each of the pairs of red, orange, yellow, green, blue and purple unit fastening elements


12


;


12




a


,


12




b


,


12




c


,


12




d


,


12




e


,


12




f


is sequentially arranged.




The slide fastener fabrication method according to the present invention includes a tape arranging step for arranging the support tapes


11


of the slide fastener


10


to the mold


100


having a capacity having a plurality of unit fastening element molding material grooves


101


for molding a plurality of unit fastening elements


12


, a mold heating and injection step, a transfer step for delivering molding material to the injection ports


102


of the mold


100


, an injection step for injecting the molding material


20


into the unit fastening element molding material groove


101


through a plurality of injection ports


102


, and a cooling and discharging step for cooling the unit fastening elements


12


engaged with the support tape


11


and then discharging the same.




In the injection step, the internal molding material flow path from the injection port


102


of the mold


100


to the unit fastening element molding material groove


101


are divided into more than two groups, and the molding material


20


of different colors is injected into each injection port


102


of the internal molding material flow path of the mold


100


, so that the unit fastening elements


12


of different colors are sequentially formed on the support tape


11


of the slide fastener


10


.




In more detail, in the fabrication method according to the present invention, the unit fastening element molding material groove


101


having the same shape as the unit fastening element


12


of the slide fastener


10


is longitudinally formed, and the injection port


102


is formed in each unit fastening element molding material groove


101


for guiding the injection of the molding material


20


, and the support tape


11


is inserted into the mold


100


, and the molding materials


20


in a liquid state and gel state having various colors are sequentially injected into the injection port


102


of the mold


100


by the colors. For example, red molding material


20




a


is injected into the first injection port


102




a


, orange molding material


20




b


is injected into the second injection port


102




b


, yellow molding material


20




c


is injected into the third injection port


102




c


, green molding material


20




d


is injected into the fourth injection port


102




d


, blue molding material


20




e


is injected into the fifth injection port


102




e


, and purple molding material


20




f


is injected into the sixth injection port


102




f


, so that various colors of the molding materials


20


are filled into the unit fastening element molding material groove


101


of the mold


100


, and thus various colors of the unit fastening elements


12


are sequentially molded on the support tape


11


of the slide fastener


10


.




Thereafter, the support tape


11


is separated from the mold


100


, and a runner molding material unit


14


and a gate stick


15


formed continuously with the unit fastening element


12


formed on the support tape


11


are separated from the unit fastening element


12


and then are cut at a predetermined interval, and a fixing portion


16


is fixed to the end portion, respectively, and the slide fastener


10


having various colors of the unit fastening element


12


are fabricated.




In the fabrication apparatus of the color slide fastener according to the present invention, there is provided a multiple color molding material unit


30


for forming a plurality of unit fastening elements


12


fixed to the support tape


11


of the slide fastener


10


in multiple colors.




The mold


100


of the multiple color molding material unit


30


is formed separately from the upper mold


120


and the lower mold


110


for implementing an easier insertion and extraction of the support tape


11


. There is formed a cooling water flow path


105


through which a cooling water flows so that the molding material


20


in a hot liquid state or gel state filled in the unit fastening element molding material groove


101


of the mold


100


is quickly cooled for thereby forming the molding material


20


to the shape of the unit fastening element


12


at a room temperature. In addition, a bolt hole


107


is formed in each corner portion (four corners) of the upper mold


120


and the lower mold


110


.




In addition, the support tape


11


may be formed of various materials such as cloth, fur, synthetic resin, etc., and the molding material


20


which is a material for forming the unit fastening element


12


may be formed of a synthetic resin as well as a metallic material such as aluminum.




The mold


100


is formed a number of guide grooves


103


and a plurality of unit fastening element molding material grooves


101


, and each guide groove


103


of a group of from 2˜20 communicate with a connection groove


106


and with each other, and an injection port


102


communicates with each connection groove


106


. When various color molding materials


20


are injected into the injection ports


102


, each molding material


20


is injected into the unit fastening element molding material groove


101


through the connection groove


106


and the guide groove


103


, so that a predetermined unit of unit fastening elements


12


are sequentially formed on the support tape


11


in different colors by the pair.





FIGS. 4A

,


5


A and


6


A illustrate another type of the arrangement of the unit fastening element molding material groove


101


in the mold


100


. For example, as shown in

FIG. 4A

, a pair of the unit fastening element molding material grooves


101


are arranged by one group at both rows. As shown in

FIG. 5A

, two unit fastening element molding material grooves


101


arranged in one row and three unit fastening element molding material grooves


101


arranged in other row are arranged as one group, and three unit fastening element molding material grooves


101


arranged in one row and two unit fastening element molding material grooves


101


arranged in the other row are arranged by one group. The above-described arrangement is repeated. As shown in

FIG. 6A

, two unit fastening element molding material grooves


101


arranged in one row and one unit fastening element molding material groove


101


arranged in one row are arranged as one group, and one unit fastening element molding material groove


101


arranged in one row and two unit fastening element molding material grooves


101


arranged in the other row are arranged as one group. Namely, the fastening construction is formed of two pairs of the same.




When various color molding materials


20


are injected into the injection ports


102


formed in the mold


100


, it is preferred to inject different color of molding materials


20


are injected into the injection port


102


. In addition, a plurality of molds


100


are arranged on the table on which the molding material injection unit


200


for injecting different colors of the molding materials


20


are prepared, and then the table is moved. As the table is being moved, the molding material injection unit


200


sequentially injects the molding material


20


into the injection port


102


of the mold


100


.




In the color slide fastener fabricated according to the present invention, the pattern of the clothes, the pattern of the support tape


11


and the pattern of the unit fastening elements


12


may be differently formed. In addition, the patterns of the same may be formed identically.




In the case that a conventional slide fastener is used for the clothes, since the pattern of the support tape


11


and the unit fastening elements


12


of the slide fastener


10


are significantly different from the pattern of the basic cloth for thereby forming a pattern mismatching portion, so that the designs of the clothes are not matched in accordance with the kinds of the clothes, bags, and portable things, and the design choice range is limited. However, in the present invention, the colors and patterns of the slide fastener may be variously, so that it is possible to enhance the design choice range in accordance with the kinds of clothes.





FIGS. 7 through 11

are views illustrating the color slide fastener fabrication method and apparatus according to another embodiment of the present invention.

FIG. 7

illustrates an exploded perspective view of the fabrication apparatus, and

FIGS. 8A and 8B

are cross-sectional views taken along line A—A of FIG.


7


and along line B—B of the same, respectively, and

FIGS. 9A

,


9


B and


9


C are plan views illustrating other types of molds and color slide fasteners,

FIG. 10

is an exploded perspective view illustrating a guide tube for guiding a molding material injection of another embodiment of the present invention, and

FIG. 11

is a cross-sectional view illustrating a guide tube of FIG.


10


.




As shown in

FIGS. 7

,


8


A and


8


B, in the color slide fastener according to another embodiment of the present invention, there is provided a mold


100


in which a plurality of unit fastening element molding material grooves


101


having the same shape as the unit fastening elements


12


of the slide fastener


10


are longitudinally formed inside the same, and the injection ports


102


into which the molding material


20


is injected are arranged in the upper portion in zig-zag form, and the unit fastening element molding material groove


101


and the injection ports


102


communicate with the guide groove


103


. In addition, there is further provided a plurality of molding material injection units


200


containing various color molding materials


20


for selectively injecting the same into the injection ports


102


formed in the mold


100


. As shown in

FIG. 10

, more preferably, a molding material guide unit


40


may be formed for guiding the molding material


20


from the molding material injection unit


200


to the injection ports


102


of the mold


100


.




In the mold


100


, a plurality of lower molding material grooves


111


are longitudinally formed at both sides of the upper portion of the same, and there is provided a lower mold


110


in which lower fastening grooves


114


engaged with the support tape


11


are longitudinally formed on the lower molding material grooves


111


, and a lower guide groove


113


connecting the lower molding material grooves


111


are formed in the intermediate portions of the same. A plurality of upper molding material grooves


121


mating with the lower molding material grooves


111


of the lower molding material


110


are longitudinally formed at both sides of the lower portion. The upper fastening groove


124


mating with the lower fastening groove


114


of the lower mold


110


is formed in one side of the upper molding material groove


121


. In the intermediate portion, the upper guide grooves


123


mating with the lower guide groove


113


of the lower mold


110


are formed. In the upper portion, an upper mold


120


is formed by a plurality of injection ports


102


which are formed in zig-zag form and communicate with the upper guide grooves


123


so that the molding material


20


is injected into the upper guide groove


123


.




A cooling water flow path


105


is formed in a predetermined portion of the mold


100


so that the molding material


20


filled in the unit fastening element molding material grooves


101


are quickly cooled for thereby shaping the molding material


20


to the shape of the unit fastening element


12


.




The guide grooves


103


communicating with the unit fastening element molding material grooves


101


of the mold


100


for guiding the molding material


20


injected into the injection port


102


of the mold


100


toward the unit fastening element molding material groove


101


may be formed to be independently to match with the injection ports


102


, so that the unit fastening elements


12


have different colors as shown in FIG.


9


A. As shown in

FIGS. 9B and 9C

, a predetermined number of guide grooves


103


are grouped to be matched with one injection port


102


and to communicate with the connection groove


106


, so that a predetermined number of unit fastening elements


12


have the same colors as one group.




In addition, as shown in

FIG. 12C

, the guide grooves


103


formed in the lower mold


110


and upper mold


120


of the mold


100


may be removed. Instead of the formation of the guide grooves


103


, the unit fastening element molding material grooves


101


may be separated from each other, and the injection ports


102


formed in the upper mold


120


may directly communicate with the unit fastening element molding material grooves


101


.




As shown in

FIGS. 7 and 8

, various color molding materials


20


are inserted into the molding material injection unit


200


, and a cylinder


220


having a nozzle


201


is formed in the molding material injection unit


200


, and a molding material pressurizing unit


230


is disposed in the interior of the cylinder


220


for pressurizing the molding material


20


in the cylinder


220


and discharging the molding material


20


through an outlet


202


of the nozzle


201


. A heating unit


240


is engaged around the cylinder


220


for controlling the temperature of the molding material


20


in the cylinder


220


, and a molding material supply outlet


250


is formed in a predetermined portion of the cylinder


220


for supplying the material of the molding material therethrough.




The molding material pressurizing unit


230


is formed of a screw or piston for transferring and pressurizing the molding material, and a plurality of molding material injection unit


200


is fixed to a support plate


260


.





FIG. 10

is an exploded perspective view illustrating a guide tube for guiding a molding material injection of another embodiment of the present invention,

FIG. 11

is a cross-sectional view illustrating a guide tube of

FIG. 10

, and

FIGS. 12A

,


12


B and


12


C are exploded perspective views illustrating various examples of a guide tube.




As shown in

FIGS. 10 and 11

, in a guide tube


600


of the molding material guide unit


40


, a hollow portion


610


through which the molding material


20


passes through is formed, and a heating unit


620


is formed on an outer circumferential surface of the same for controlling the temperature of the molding material


20


. An engaging portion engaged with the nozzle


201


of the molding material injection unit


200


is disposed in the upper portion of the same. A disengaging portion


640


engaged with or disengaged from the injection port


102


of the mold


100


is formed in the lower portion of the same. As shown in

FIG. 12C

, the disengaging portion


640


of the guide tube


600


may be fixed to the guide tube support plate


650


for being matched with the injection port


102


of the mold


100


. A band-type heater is used for the heating elements


240


and


620


.




As shown in

FIG. 12A

, the molding material injection units


200


for selectively injecting various color molding materials into the injection ports


102


of the mold


100


are grouped by a predetermined number and are regularly disposed at a predetermined slanted angle.




As shown in

FIG. 12B

, the injection port


102


of the mold


100


may be arranged in a straight line shape, and the molding material injection unit


200


may be arranged in two rows, so that the molding material


20


from the second row of the molding material injection unit


200


is injected into the injection port


102


of the mold


100


by the first row guide tube


600


for thereby decreasing the size of the mold


100


.




As shown in

FIG. 12C

, the injection port


102


of the mold


100


and the molding material injection unit


200


are arranged in a predetermined row and column, so that various color molding materials


20


discharged from the molding material injection units


200


are filled into the unit fastening element molding material grooves


101


through the injection ports


102


of the mold


100


communicating with the unit fastening element molding material grooves


101


for thereby removing a step which is performed during the fabrication of the unit fastening element


12


of the slide fastener


10


, namely, the runner molding material unit


14


which is formed after the unit fastening element


12


as shown in FIG.


1


. In addition, it is possible to prevent the consumption of the molding material


20


which is the material of the unit fastening elements


12


.




In the above-described apparatus, a material such as synthetic resin is properly injected for thereby molding material an accurate product. A heat expanding prevention groove is formed for thereby preventing the portion blocking the injection flow of the material or the portion which may deform the size of the product based on the expansion by heat. In addition, the techniques which are conventionally used for the slide fastener fabrication apparatus may be used.





FIG. 7

is an exploded perspective view illustrating a guide tube for guiding a molding material injection of another embodiment of the present invention, and

FIG. 8

is a cross-sectional view illustrating a guide tube of FIG.


11


.




The support tape


11


is inserted into the lower fastening grooves


114


and


124


of the upper mold


120


and the lower mold


110


, so that the support tape


11


is engaged with the mold


100


and is guided.




The injection ports


102


formed in the upper mold


120


of the mold


100


closely contact with the nozzle


201


formed in the end portion of the cylinder


220


of the molding material injection unit


200


in which various color molding materials are filled.




Thereafter, the molding material pressurizing unit


230


of the molding material injection unit


200


pressurizes the molding material


20


filled in the cylinder


220


, and the molding material


20


is injected into the injection ports


102


formed in the mold


100


through the discharge outlet


202


of the nozzle


201


.




For example, as shown in

FIGS. 8 and 9

, the molding materials


20


,


20




a


,


20




b


,


20




c


and


20




d


having first, second, third and fourth colors in the cylinders


220


,


220




a


,


220




b


,


220




c


and


220




d


of the first, second, third and fourth molding material injection heads


200


,


200




a


,


200




b


,


200




c


and


200




d


are injected into the first, second, third and fourth injection ports


102


,


102




b


,


102




c


, and


102




d


of the mold


100


.




The molding material


20


in the cylinder


220


of the molding material injection unit


200


is filled into the unit fastening element molding material grooves


101


through the discharge outlet


202


of the nozzle


201


, the injection port


102


of the mold


100


and the guide groove


103


.




At this time, the heating unit


240


of the molding material injection unit


200


heats the molding material


20


, so that the molding material


20


in a liquid or gel state is injected into the unit fastening element molding material groove


101


of the mold


100


in the molding material injection unit


200


.




When the molding material


20


filled in the unit fastening element molding material groove


101


of the mold


100


is cooled after a predetermined time, the lower mold


110


and the upper mold


120


of the mold


100


are separated, and the support tape


11


in which the unit fastening element


12


is formed in the end portion of the same is separated, so that the runner molding material unit


14


and the gate stick


15


attached to the unit fastening element


12


is removed for thereby fabricating the slide fastener in which various color unit fastening elements


12


are formed on the support tape


11


.





FIGS. 13 through 17

are views for explaining a color slide fastener fabrication method and apparatus according to another embodiment of the present invention,

FIG. 13

is an exploded perspective view illustrating a fabrication apparatus,

FIGS. 14 and 15

are vertical cross-sectional views taken by cutting the fabrication apparatus in a perpendicular direction,

FIG. 16

is an exploded perspective view illustrating a fabrication apparatus according to another embodiment of the present invention, and

FIG. 17

is a plan view illustrating the fabrication apparatus of FIG.


16


.




As shown in

FIGS. 13 through 15

, the color slide fastener fabrication apparatus according to another embodiment of the present invention includes a mold


100


in which the unit fastening element molding material grooves


101


having the same shape as the unit fastening element


12


of the slide fastener are longitudinally formed, and a predetermined number of the unit fastening element molding material grooves


101


communicate each other through the guide groove


103


, and the injection port


102


into which the molding material


20


which is a material of the unit fastening element


12


is injected. In addition, there is provided a molding material injection unit


200


in which various color molding materials


20


are filled into the unit fastening molding material groove


101


through the injection port


102


of the mold


100


.




The mold


100


includes a lower mold


110


in which a plurality of lower molding material grooves


111


are longitudinally formed at both sides of the upper surface, the lower fastening groove


114


engaged with the support tape


11


are longitudinally formed in the portions of the lower molding material grooves


111


, and the lower guide groove


113


connecting the lower molding material grooves


111


are formed in an intermediate portion. There is further provided an upper mold


120


in which a plurality of upper molding material grooves


121


matching with the lower molding material grooves


111


of the lower mold


110


are longitudinally formed at both sides of the lower surface, and an upper fastening groove


124


matching with the lower fastening groove


114


of the lower mold


110


is formed in one side of the upper molding material groove


121


, and an upper guide groove


123


matching with the lower guide groove


113


of the lower mold


110


is formed in an intermediate portion of the same, and a plurality of injection ports


102


, into which the molding material


20


is injected through the upper guide groove


123


, communicate with the upper guide groove


123


and are formed in an upper portion of the same.




As shown in

FIGS. 13 through 15

, the molding material injection unit


200


according to another embodiment of the present invention includes a molding material injection block


300


in which a plurality of cylinders


301


each having the molding material supply unit


302


are longitudinally formed at both sides to receive various color molding materials


20


, and the discharge outlet


303


opposite to the inlet


102


of the mold


100


communicate with the cylinder


301


by the guide groove


304


, and an opening/closing element


210


is formed at an end portion of the discharge outlet


303


for controlling the amount of the molding material


20


discharged to the discharge outlet


303


through the guide groove


304


, a heating unit


240


for heating the molding material


20


in the cylinder


301


of the molding material injection block


300


, and a molding material pressurizing unit


230


for pressurizing the molding material


20


heated by the heating unit


240


into the unit fastening element molding material groove


101


of the mold


100


.




The molding material injection block


300


and the upper mold


120


of the mold


100


are elastically engaged by a connection bolt


522


and a nut


523


using a spring


521


, and the molding material injection block


300


of the injection molder is fixed to an intermediate pressurizing plate


520


, which moves up and down at an intermediate portion, using a fixing bolt


524


, and the lower mold


110


is fixed to an upper portion of a base


510


positioned at a lower portion using the fixing bolt


511


.




Reference numerals


107


,


307


,


308


,


501


, and


512


of

FIGS. 13 through 15

represent bolt holes.




The opening/closing unit


210


of the molding material injection block


300


includes a hollow portion


211


formed therein. In addition, a nozzle opening/closing rod


213


having an opening/closing hole


212


communicating with the hollow portion


211


is slidably inserted into a support hole


306


extended to the upper portion of the discharge outlet


303


in the molding material injection block


300


by the spring


214


, and an upper portion of the nozzle opening/closing rod


213


is fixed to the support plate


330


fixed to an intermediate upper portion.




The molding material filled in the cylinder


301


of the molding material injection block


300


is injected into the injection port


102


of the mold


100


or is blocked from being injected thereinto as the opening/closing hole


212


of the nozzle opening/closing rod


213


is matched with the guide groove


304


of the molding material injection block


300


or is not matched with the same.




A plurality of heat expanding prevention grooves


340


are formed at a predetermined portion of the molding material injection block


300


for preventing a deformation of the same due to the heat and precisely forming the unit fastening elements


12


at a predetermined pitch interval. A protection shoulder


321


is formed on a lower circumferential surface of the molding material injection block


300


for protecting the nozzle opening/closing rod


213


.





FIG. 16

illustrates a modified fabrication apparatus according to the present invention, and

FIG. 17

is a plan view illustrating the fabrication apparatus of FIG.


16


.




As shown therein, the molding material injection block


300


of the fabrication apparatus according to the present invention includes a pair of cylinder blocks


310


in which a plurality of upper-side opened cylinders


301


vertically installed therein, and a plurality of slanted molding material supply units


302


are formed at an upper portion for supplying powder type molding materials


20


to each cylinder


301


, and a guide groove


304


a communicating with a lower portion of the cylinder


301


is formed at a lateral lower portion. There is further provided a discharge outlet block


320


in which the lower portion of the same is engaged between the cylinder blocks


310


, and the support holes


306


and the discharge outlets


303


are integrally formed in the interior of the same at a portion matching with the injection port


102


of the mold


100


, and a guide groove


304




b


is laterally extended in the interior of the same to communicate the discharge outlet


303


with the guide groove


304




a


of the cylinder block


310


, and the nozzle opening/closing rod


213


of the opening/closing unit


210


is inserted into the support hole


306


and the discharge outlet


303


, respectively, and a protection shoulder


321


is formed in a lower circumferential portion for protecting the nozzle opening/closing rod


213


. There is further provided a support plate


330


for allowing the nozzle opening/closing rod


213


of the opening/closing element


210


to be elastically supported by the spring


214


.




In addition, The powder type molding material


20


is stored in the molding material supply unit


302


of the cylinder block


310


, and a molding material supply hopper is separably engaged with the molding material supply unit


302


.




The nozzle opening/closing rod


213


of the opening/closing unit


210


disposed in the support hole


306


and the discharge outlet


303


of the molding material injection block


300


and the injection port


102


of the mold


100


contacting with the nozzle opening/closing rod


213


are grouped by a predetermined number and are arranged in zig-zag manner at a predetermined slanted angle or are arranged at a regular interval at a predetermined slanted angle. In addition, the cylinder


301


of the molding material injection block


300


are arranged in zig-zag manner in a predetermined row and column.




In the heating unit


240


, a plurality of insertion grooves


241


are longitudinally formed in the cylinder block


310


neighboring with the lower portion of the cylinder


301


of the molding material injection block


300


, and a rod-shaped heat conduction unit


242


generating heat is inserted into the insertion groove


241


.




The heat conduction unit


242


of the heating unit


240


is preferably formed to be tube-shaped and may be installed on a lateral surface or lower surface of the molding material injection block


300


. The heat conduction unit


242


may be cylindrically formed for thereby surrounding the lower portion of the cylinder


301


of the molding material injection block


300


.




More than one heat transfer blocking groove


311


is longitudinally formed on both lateral surfaces of the cylinder block


310


below the molding material supply unit


302


of the molding material injection block


300


at a predetermined interval, and more than one cooling water flow path


305


through which cooling water flows is longitudinally formed in the cylinder block


310


between the heat transfer blocking groove


311


and the molding material supply unit


302


.




An adiabatic unit


312


having a low heat conduction rate is inserted into the heat transfer blocking groove


311


formed on both lateral surfaces of the cylinder block


310


. When the molding material


20


filled in the cylinder


301


is heated by the heat conduction unit


242


of the heating unit


240


installed in the insertion groove


241


of the cylinder block


310


is heated, it is possible to block the heat of the heat conduction unit


242


from being transferred to the upper portion of the cylinder


301


for thereby preventing the molding material


20


connected with the cylinder


301


and the molding material supply unit


302


from being molten, so that it is possible to prevent the molding material


20


molten in the cylinder


301


from being reversely flown to the molding material supply unit


302


and from being grown on the inner surfaces of the cylinder


301


for thereby effectively supplying the molding material


20


to the molding material supply unit


302


of the molding material injection block


300


.




In addition, a heat expansion prevention groove


340


is formed in the cylinder block


310


, the discharge outlet block


320


and the support plate


330


of the molding material injection block


300


for preventing the expansion of the heat.




The above-described heat expansion prevention unit is installed at a portion where may block the flow of the material or may be deformed due to the expansion of the heat, so that an accurate product is fabricated by injecting the material such as a synthetic resin.




In the molding material pressurizing unit


230


, the piston


231


inserted into the cylinder


301


of the molding material injection block


300


moves elastically with respect to the upper pressurizing plate


530


by the spring


232


. In the piston


231


, the slide support portion


231


b inserted into the support hole


531


formed in the upper pressurizing plate


530


is formed at the upper portion of the pressurizing unit


231




a


inserted into the cylinder


301


of the molding material injection block


300


, and the slide support unit


231




b


inserted into the support hole


531


is engaged with the upper pressurizing plate


530


by a nut


233


. In the slide support unit


231




b


, the both ends of the spring


232


are elastically supported between the lower surface of the upper pressurizing plate


530


and the pressurizing portion


231


a of the piston


231


.




In the present invention, a technique adapted to the conventional slide fastener fabrication apparatus is used.




The color slide fastener fabrication apparatus according to another embodiment of the present invention will be explained with reference to

FIGS. 13 through 17

.




The lower mold


110


of the mold


100


is fixed to the base


510


of the injection molder, and the molding material injection block


300


is fixed to the intermediate pressurizing plate


520


, and the upper mold


120


of the mold


100


is separably engaged with the lower portion of the molding material injection block


300


using a connection bolt


522


and a nut


523


into which the spring


521


is inserted. In addition, the piston


231


is movably engaged with the upper pressurizing plate


530


.




When the support tape


11


is inserted into the lower fastening groove


114


formed in the lower mold


110


of the mold


100


and then is moved to the lower side of the intermediate pressurizing plate


520


, the upper mold


120


of the mold


100


engaged with the molding material injection block


300


by the connection bolt


522


and the spring


521


closely contacts with the lower mold


110


fixed to the base


510


, so that the support tape


11


is engaged with the lower fastening groove


114


of the lower mold


110


and the upper fastening groove


124


of the upper mold


120


.




The molding material injection block


300


moves downwardly, and the nozzle opening/closing rod


213


inserted into the discharge outlet


303


of the molding material injection block


300


closely contacts with the injection port


102


of the upper mold


120


and is upwardly moved, so that the opening/closing hole


212


of the upper mold


213


matches with the guide groove


304


communicating with the cylinder


301


of the molding material injection block


300


. At this time, the protection shoulder


321


formed on the lower surface of the molding material injection block


300


closely contacts with the upper portion of the upper mold


120


of the mold


100


, so that the intermediate pressurizing plate


520


, which is being downwardly moved, is stopped.




Thereafter, when the upper pressurizing plate


530


is downwardly moved, the piston


231


having its upper portion engaged for being moving up and down with respect to the pressurizing plate


530


is inserted into the cylinder


301


of the molding material injection block


300


for thereby pushing the molding material


20


molten by the heating unit


240


, so that the molding material


20


flows along the guide groove


304


of the molding material injection block


300


and flows toward the follow portion


211


through the opening/closing hole


212


of the nozzle opening/closing rod


213


, and the molding material


20


flown to the hollow portion


211


of the nozzle opening/closing rod


213


is filled into the unit fastening element molding material groove


101


through the injection port


102


of the mold


100


and the guide groove


103


.




As shown in

FIG. 13

, the molding material


20


having a first color filled in the first cylinder


301




a


of the molding material injection block


300


is inserted into the first injection port


102




a


of the mold


100


, and the molding material


20


of a second color filled in the second cylinder


301




b


of the molding material injection block


300


is inserted into the second injection port


102




b


of the mold


100


, and the molding material


20


of a third color filled in the third cylinder


301




c


of the molding material injection block


300


is inserted into the third injection port


102




c


of the mold


100


, and the molding material


20


of a fourth color filled in the fourth cylinder


301




d


of the molding material injection block


300


is injected into the fourth injection port


102




d


of the mold


100


. Namely, the molding materials


20


filled in the cylinders


301


of the molding material injection block


300


are sequentially injected by the colors into the unit fastening element molding material grooves


101


through the guide groove


304


of the molding material injection block


300


, the hollow portion


211


of the nozzle opening/closing rod


213


, and the injection port


102


and the guide groove


103


of the mold


100


, so that the thusly injected molding materials are engaged with the support tape


11


inserted into the upper and lower fastening grooves


114


and


124


of the mold


100


.




At this time, the heating unit


240


of the molding material injection unit


200


changes the molding material


20


filled in the cylinder


301


of the molding material injection block


300


to a liquid or gel state and maintains the molding material


20


to be at a predetermined temperature, so that the molding material


20


is easily moved from the cylinder


301


of the molding material injection unit


200


to the unit fastening element molding material groove


101


of the mold


100


. In addition, the spring


232


of the molding material pressurizing unit


230


pressurizes the molding material filled in the cylinder when the piston


231


slidable with respect to the upper pressurizing plate


530


is inserted into the cylinder


301


of the molding material injection block


300


.




Thereafter, the molding material


20


filled in the unit fastening element molding material groove


101


of the mold


100


is cooled, and the unit fastening elements


12


engaged with the support tape


11


are hardened. The piston


231


which is pressurizing the molding material


20


in the cylinder


301


o the molding material injection block


300


is removed by upwardly moving the upper pressurizing plate


530


. The molding material injection block


300


and the upper mold


120


, and the upper mold


120


and the lower mold


110


are separated. After the support tape


11


is separated from the mold


100


, and then the runner molding material unit


14


and the gate stick


15


engaged with the unit fastening unit


12


are separated for thereby finishing the fabrication of the slide fastener


10


in which various color unit fastening elements


12


are formed on the support tape


11


.




As described above, in the present invention, the unit fastening elements having different colors are sequentially fixed to the support tape of the slide fastener.




In addition, the slide fastener is fabricated in multiple colors and patterns. In the present invention, it is possible to prevent a pattern mismatching portion which occurs in the conventional slide fastener. The design choice range is increased in accordance with the kinds of clothes, bags and portable products.




The unit fastening elements of the slide fastener may be formed by fluorescent substances. Therefore, workers who work in the night can safely work using the unit fastening elements of the slide fastener according to the present invention.




In the present invention, the color slide fastener may be used for various wears such as a sports wear, a ski clothe, a jacket, various products such as a bag, a purse, etc. for thereby meeting the demand of users.




Although the preferred embodiments of the present invention have been disclosed for illustrative purposes, those skilled in the art will appreciate that various modifications, additions and substitutions are possible, without departing from the scope and spirit of the invention as recited in the accompanying claims.



Claims
  • 1. Apparatus for fabrication of a slide fastener having groups of fastener elements of differing colors comprising: an injection mold having separable parts defining tape grooves between the mold parts for receiving a pair of tapes on which individual fastener elements are to be molded and fastener element cavities spaced along said tape grooves for receiving fluid molding material to form fastener elements on said tapes, said cavities being arranged in groups, molding material injection conduits connected to each cavity in a group, and at least one molding material injection port in fluid communication with each injection conduit in a group whereby said groups of cavities may be connected to means for injecting molding material of different colors into said cavities of said groups, means for injecting molding material into said injection ports comprising a cylinder block in which a plurality of cylinders are provided, each of said cylinders having a molding material inlet and a molding material outlet for supplying molding material to an associated injection port, a piston support block, a piston in each said cylinder to cause molding material to flow from said outlets to said injection ports, said pistons being resiliently connected to said piston support block, and means for moving said piston support block toward said cylinder block to move said pistons into said cylinders.
  • 2. The apparatus of claim 1, further comprising a heater for heating molding material in said cylinder and a cooling fluid passageway in said mold.
  • 3. The apparatus of claim 2, further comprising valve elements in said outlets of said cylinders, said valve elements being engageable with said mold for opening said outlets to permit flow of molding material into said injection ports.
  • 4. The apparatus of claim 3, wherein said valve elements include a stem having a fluid passageway therein and a spring engaged with said stem and said cylinder block for urging said valve elements in a direction to close said outlets.
  • 5. The apparatus of claim 4, further comprising means for heating said cylinders.
  • 6. The apparatus of claim 5, further comprising cooling fluid passageways in said mold.
  • 7. The apparatus of claim 6, further comprising heat expansion prevention grooves in said cylinder block for reducing heat transfer to said molding material inlets.
  • 8. The apparatus of claim 7, further comprising low heat transfer adiabatic material in said grooves.
  • 9. The apparatus of claim 1, further comprising heated guide molding material tubes for delivering molding material from said injectors to said injection ports.
  • 10. The apparatus of claim 1, wherein said injection ports are arranged in zig-zag fashion.
Priority Claims (4)
Number Date Country Kind
98-7326 May 1998 KR
98-16328 May 1998 KR
98-37001 Sep 1998 KR
98-37002 Sep 1998 KR
Parent Case Info

This is a division of application Ser. No. 09/215,716, filed Dec. 17, 1998 and now U.S. Pat. No. 6,279,209.

US Referenced Citations (10)
Number Name Date Kind
2074368 Corner Mar 1937 A
2227461 Morin et al. Jan 1941 A
2891282 Neitlich Jun 1959 A
4235584 Yunoki Nov 1980 A
4690629 Horikawa Sep 1987 A
4962580 Matsuda Oct 1990 A
5096411 Gellert Mar 1992 A
5431554 Yoshida et al. Jul 1995 A
5641526 Gellert Jun 1997 A
5707664 Mak Jan 1998 A
Foreign Referenced Citations (1)
Number Date Country
2177967 Feb 1987 GB