Patent Grant
11203049
The present invention relates to an apparatus for flatting, punching or stamping. The present invention more particularly relates to an apparatus for flatting, punching or stamping, wherein the apparatus comprises two parallel cylinders and an adjustment mechanism for adjusting the distance between these cylinders.
Apparatuses for flatting, punching and stamping typically comprise rotary pressure dies. These dies are provided as flexible dies running on special magnetic cylinders. Rotary cutting apparatuses equipped with cutting dies are used for various roll materials including self-adhesive materials, layered (sandwich) materials and single-layer film, light cardboard, and booklet labels. These cutting dies can be used for providing various geometries including security cuts, perforations and endless cut-outs. The cutting dies are produced with various blade heights and cutting angles.
The prior art apparatuses typically comprise bearings that need continuous lubrication. Accordingly, these solutions cannot be applied for food packaging or medical packaging.
E.g. from WO 90/15679, a rolling mill for rolling metal workpieces is known. The rolling mill comprises a pair of work rolls, which engage the workpiece. The rolling may
Thus, there is a need for an apparatus, in which the adjustment mechanism does not need lubrication.
The lifetime of cuttings dies is limited in the prior art apparatus. However, if the punching/cutting depth can be adjusted on a continuous basis, it would be possible to expand the lifetime of the cuttings dies. Accordingly, it would be desirable to have an apparatus, in which the punching/cutting depth can be adjusted in an easy manner.
It is an object of the present invention to provide an apparatus, in which the adjustment mechanism does not need lubrication.
It is also an object to the invention to provide an apparatus, in which the punching/cutting depth can be adjusted in an easy manner.
The object of the present invention can be achieved by an apparatus as defined in claim 1. Preferred embodiments are defined in the dependent subclaims, explained in the following description and illustrated in the accompanying drawings.
The apparatus according to the invention is an apparatus for flatting, punching or stamping a material introduced into the apparatus, said apparatus comprising:
Hereby, it is possible to provide an apparatus, in which the adjustment mechanism does not need lubrication and in which the punching/cutting depth can be adjusted in an easy manner.
The apparatus may be configured to be used for at least one of the following processes: flatting, punching, cutting, printing and stamping.
The apparatus is configured to process material introduced into the apparatus. This material will normally be arranged on a roll.
The apparatus comprises a first cylinder provided with an outer layer configured for flatting, punching, cutting, printing or stamping the material.
The apparatus comprises a back-pressure cylinder extending parallel to the first cylinder. It is preferred that the first cylinder is arranged above the back-pressure cylinder.
The cylinders may be driven by separate driving units (preferably electrical or hydraulic motors).
It is, however, possible to drive the two cylinders by a single driving unit (preferably an electrical or hydraulic motor).
The apparatus comprises an adjustment mechanism for adjusting the distance between the first cylinder and the back-pressure cylinder. The adjustment mechanism comprises a first contact member and preferably a second contact member brought into contact with the bottom portion (circumference) of the first cylinder. Hereby, it is possible to provide a large contact surface between the first cylinder and the contact members.
In one embodiment of the invention the adjustment mechanism comprises only a single first contact member brought into contact with the bottom portion (circumference) of the first cylinder. Hereby, it is possible to provide a large contact surface between the first cylinder and the single contact member. The contact member may be basically Y-shaped or basically C-shaped.
It may be an advantage that the first contact member is a rotatably mounted contact wheel.
It may be beneficial that the adjustment mechanism comprises a first mounted contact wheel and a second mounted contact wheel brought into contact with the bottom portion (circumference) of the first cylinder, wherein the contact wheels are rotatably mounted on a structure being movably mounted relative to the back-pressure cylinder.
It may be advantageous that the adjustment mechanism comprises a first rotatably mounted contact wheel and a second rotatably mounted contact wheel brought into contact with the bottom portion (circumference) of the first cylinder, wherein the contact wheels are rotatably mounted on a structure being movably mounted relative to the back-pressure cylinder.
The contact wheels may be rotatably mounted on a structure being movably mounted relative to the back-pressure cylinder. This structure may have any suitable size and geometry. The structure may be shaped as a wheel.
While the prior art solutions need lubrications, the present invention presents an adjustment mechanism that does not need to be lubricated.
The adjustment mechanism according to the invention is not subjected to large horizontal pressure forces. Moreover, the bearings into which the shafts of the cylinders are mounted does not form part of the tolerance of the adjustment mechanism.
Furthermore, the present invention presents an adjustment mechanism which provides large mechanical stability and stiffness.
It may be an advantage that the that the adjustment mechanism comprises a first contact wheel mounted on a first arm and a second contact wheel mounted on a second arm to a base plate by means of a shaft, wherein the arms are arranged and configured in such a manner that the contact wheels will displace the first cylinder vertically relative to the back-pressure cylinder upon rotation of the arms relative to each other. Hereby, it is possible to adjust the distance between the first cylinder and the back-pressure cylinder by using a small force. Rotation of the arms relative to each other may be carried out by using any suitable means.
It may be beneficial that the adjustment mechanism comprises a first contact wheel being rotatably mounted on the first arm and a second contact wheel being rotatably mounted on a second arm to a base plate by means of a shaft, wherein the arms are arranged and configured in such a manner that the wheels will displace the first cylinder vertically relative to the back-pressure cylinder upon rotation of the arms relative to each other.
Rotation of the arms may preferably be carried out by means of a stepper motor mechanically connected to a shaft, to which the arms are attached. It may be advantageous that the stepper motor is connected to a control unit configured to be wirelessly connected to an external device (e.g. a tablet). Hereby, the external device (e.g. a tablet) can be used to adjust the distance between the circumference of the upper cylinder and the lower cylinder.
It may be an advantage that the adjustment mechanism comprises a contact portion and a rotatably mounted cam being brought into engagement with the contact portion. Hereby, it is possible to transfer force the cam through a well-defined contact portion being arranged in an advantageous position of the cam (e.g. at a lower position).
It may be beneficial that the contact portion is a wheel attached to the shaft. Hereby, the contact portion can be moved along the periphery (circumference) of the cam. It may be preferred that the wheel is rotatably attached to a first arm and a second arm of the adjustment mechanism.
It may be advantageous that the rotatably mounted cam comprises a shaft extending parallel to the longitudinal axis of the back-pressure cylinder.
Hereby, it is possible to ensure that the first cylinder and the back-pressure cylinder are kept in an arrangement, in which the longitudinal axis of the first cylinder and the back-pressure cylinder extend parallel to each other.
It may be an advantage that the rotatably mounted cam comprises a shaft extending parallel to the longitudinal axis of the back-pressure cylinder and extending in the same vertical plane as the longitudinal axis of the back-pressure cylinder.
It may be advantageous that each contact wheel is sandwiched between two arms.
Hereby, it is possible to increase the robustness of the construction and secure a high accuracy of the adjustment mechanism.
It may be beneficial that the apparatus comprises a base plate arranged below the arms, wherein the base plate comprises an upper profile adapted to engage with the arms, hereby preventing the arms being displaced further vertically downwardly when the arms rests on said profile. It may be an advantage that the apparatus comprises two arms arranged in both ends of the back-pressure cylinder.
Hereby, it is possible to ensure that the two pressures are kept in a position in which their longitudinal axes extend parallel to each other.
It may be beneficial that a base plate is arranged in both ends of the back-pressure cylinder.
Hereby, the arms can be arranged in both ends of the back-pressure cylinder by means of a base plate.
It may be advantageous that the cam has a geometry that allow a rotation of its shaft to cause a linear vertical displacement of the first cylinder.
Hereby, adjustment of the distance between the first cylinder and the back-pressure cylinder can be done in an easy manner.
The apparatus according to the invention makes it possible to expand the life time of flexible dies running on magnetic cylinders. When such dies are subject to wear, they cannot be used in the prior art apparatuses and accordingly they are thrown away. The apparatus according to the invention, however, allows for adjustment of the punching/cutting depth. Therefore, the apparatus according to the invention allows for applying dies that are subject to wear, because the punching/cutting depth can be adjusted.
The invention will become more fully understood from the detailed description given herein below. The accompanying drawings are given by way of illustration only, and thus, they are not limitative of the present invention. In the accompanying drawings:
Referring now in detail to the drawings for the purpose of illustrating preferred embodiments of the present invention, an apparatus 2 for flatting, punching or stamping of the present invention is illustrated in
The support members 10, 10′ are rotatably attached to a first frame plate 4 and a second frame plate 4′, respectively. The frame plates 4, 4′ are plane plates extending parallel to each other. The cylinder 14 extends between and through both frame plates 4, 4′. The cylinder 14 is preferably hollow in order to reduce the weight of the cylinder 14.
The apparatus 2 comprises an additional cylinder 16 (a back-pressure cylinder) attached to a shaft (not shown) being rotatably mounted to the outer portion of the cylinder 16. The shaft is maintained in a fixed position, whereas the outer portion of the cylinder 16 is capable of rotating relative to the shaft. A cover 18 is attached to a base plate 6. The cover 18 prevents the cam adjustment portion 20 from being moved in axial direction. The cam adjustment portion 20 is configured to be mechanically connected to a drive unit (e.g. a stepper motor). The distal portion of the cam adjustment portion 20 is cylindrical (hollow). However, its more proximal portion is shaped as a cam as shown in
A hydraulic cylinder 26, 26′ is arranged below each end of the cylinder 16. The hydraulic cylinders 26, 26′ are arranged and configured to provide a pressure that allow for compressing the two cylinders 14, 16 sufficiently toward each other. This is, in particular important when the apparatus is applied for punching and cutting procedures. The apparatus 2 comprises a second base plate (not shown) arranged in the opposite end than the first base plate 6. A hydraulic cylinder 26′ is arranged under the second base plate.
A shaft 36 extends through a first arm 34 and a second arm 34′ as well as a wheel (38 shown in
In one preferred embodiment according to the invention each rotatably mounted wheel 22, 22′ is sandwiched between two parallel plates. Accordingly, the arm 34, 34′ comprises two parallel plates, wherein a pivot for the wheel 22, 22′ extends through the plates.
The cylinder 14 may be configured to receive a flexible punching plate (not shown) being attached to the cylinder 14 being attached to the outside surface of the cylinder 14 by means of magnetic attraction.
It may be an advantage that the one servo motor is applied to drive both the cylinder 14 and the additional back-pressure cylinder 16.
The bottom portion of the cylinder 14 rests on two wheels 22, 22′ rotatably attached to two arms 34, 34′ attached to a common shaft 36. Accordingly, the arms 34, 34′ are configured to be rotated relative to each other. The wheels 22, 22′ are attached to the arms 34, 34′ by means of pins 28, 28′.
A cylinder 16 is rotatably attached to a hollow shaft 20. The cylinder 16 is supported by a support structure 26.
A back-pressure cylinder 16 having a cylindrical outer portion is rotatably attached to a fixed shaft, to which the base plates (see
The arms 34, 34′ are rotatably mounted in such a manner that rotation of the arms 34, 34′ relative to each other will change the position of the wheels 22, 22′ on the circumference of the cylinder 14 and hereby vertically displace the upper cylinder 14 relative to the lower cylinder 16.
The apparatus 2 comprises a first arm 34 and a second arm 34′ rotatably attached to a common shaft 36 extending parallel to the longitudinal axis of the upper cylinder 14 and the lower cylinder 16. The arms 34, 34′ are arranged and configured to rotate about their centre of rotation 54. The arms 34, 34′ can also pivot about the shaft 36. When the arms 34, 34′ are rotated, the rotatably mounted wheels 22, 22′ being rotatably attached to the arm 34, 34′ by means of pins 28, 28′, will press the upper cylinder 14 vertically upwards or allow the upper cylinder 14 to be lowered vertically, because the upper cylinder 14 rests on the wheels 22, 22′ being moved.
The shaft 36 extends through a wheel that rests on a cam 30 having a shaft 32. Put together the cam 30 and its shaft 32 constitute a camshaft that will displace the wheel 38 vertically upon being rotated.
In
In
The cam has a geometry that allows a rotation of its shaft 32 to cause a linear vertical displacement of the upper cylinder 14. Accordingly, adjustment of the distance between the centre of the upper cylinder 14 and the centre of the lower cylinder 16 can be linearly changed by rotating the shaft 32 (this is further explained with reference to
The punching system comprises a first pair of driving rolls 42, 42′ arranged to feed foil material 40 from a foil roll 50 to the apparatus 2. A first tensioning idler 44 and a second tensioning idler 44′ are arranged to tension the foil material 40 before the foil 40 enters the apparatus 2 from the left side of the apparatus 2.
Moreover, the punching system comprises a second pair of driving rolls 48, 48′ arranged to pull foil material 40 from the apparatus 2 in order to allow the foil 40 to be rolled up on the roll 50′. A third tensioning idler 46 and a fourth tensioning idler 46′ are arranged to tension the foil material 40 before the foil 40 enters the apparatus 2 from the left side of the apparatus 2.
The punching system is configured to punch the foil 40 by means of a flexible punching plate attached to a portion of the magnetic cylinder 14. The apparatus 2 preferably comprises a flexible punching plate/cutting die.
The apparatus 2 may be used to process several materials including paperboard, laminated paperboard, foil material of metal, plastic material or paper.
The largest distance D3 between the circumference of the upper cylinder and the lower cylinder (of the apparatus shown in
A smaller distance D2 is provided between the circumference of the upper cylinder and the lower cylinder when the cam is rotated approximately 125 degrees clockwise into the angular position θ2 as indicated in the middle bottom portion of
An even smaller distance D1 is provided between the circumference of the upper cylinder and the lower cylinder when the cam is further rotated approximately 125 degrees clockwise into the angular position θ3 as indicated in the right bottom portion of
The graph 52 shows that there is a linear relationship between the angular position θ of the cam and the and the distance D between the circumference of the upper cylinder and the lower cylinder.
This application is a continuation of International Patent Application No. PCT/DK2018/050193, filed Aug. 9, 2018, which claims the benefit of priority to Danish Patent Application No. PA 2017 00512 filed Sep. 19, 2017, each of which is incorporated herein by reference in its entirety.
| Number | Name | Date | Kind |
|---|---|---|---|
| 2500957 | Malte | Mar 1950 | A |
| 3570348 | Hallden | Mar 1971 | A |
| 3606811 | Hallden | Sep 1971 | A |
| 4487044 | Fapiano | Dec 1984 | A |
| 4759247 | Bell | Jul 1988 | A |
| 5083488 | Stanley et al. | Jan 1992 | A |
| 5156076 | Rosemann | Oct 1992 | A |
| 5404780 | Berne | Apr 1995 | A |
| 6733605 | Lamping et al. | May 2004 | B1 |
| 9346182 | Horii | May 2016 | B2 |
| 20050061047 | Laliberte et al. | Mar 2005 | A1 |
| 20050279149 | Koppinen | Dec 2005 | A1 |
| 20100086333 | Kim | Apr 2010 | A1 |
| 20120055305 | Betti | Mar 2012 | A1 |
| Number | Date | Country |
|---|---|---|
| 2047004 | Apr 1971 | DE |
| 10 2004 054868 | Jun 2006 | DE |
| 80136 | Dec 1989 | FI |
| WO 9015679 | Dec 1990 | WO |
| Entry |
|---|
| Translation of DE-2047004-A1 (FR 2062600—same patent family) (Year: 1971). |
| International Patent Application No. PCT/DK2018/050193, International Search Report (ISR) and Written Opinion dated Nov. 20, 2018—6 pages. |
| Danish Patent Application No. PA 2017 00512, Search Report completed Apr. 20, 2018—4 pages. |
| Number | Date | Country | |
|---|---|---|---|
| 20200215593 A1 | Jul 2020 | US |
| Number | Date | Country | |
|---|---|---|---|
| Parent | PCT/DK2018/050193 | Aug 2018 | US |
| Child | 16823228 | US |
