The invention relates generally to material conveying systems, such as to partial-vacuum conveying systems, more particularly to the collection and conveying of wastes, such as to the conveying of household wastes.
Systems wherein wastes are moved in piping by means of a pressure difference or suction are known in the art. In these, wastes are conveyed long distances in the piping by sucking. It is typical to these systems that a partial-vacuum apparatus is used to bring about a pressure difference, in which apparatus a partial vacuum is brought about in the conveying pipe with partial-vacuum generators, such as with vacuum pumps or with an ejector apparatus. A conveying pipe typically comprises at least one valve means, by opening and closing which the replacement air coming into the conveying pipe is regulated. Input points, such as refuse chutes, are used in the systems at the material input end, into which input points material, such as waste material, is fed and from which the material to be conveyed is conveyed into a conveying pipe by opening a discharge valve means. The conveying of wastes occurs mainly by the aid of a pressure difference produced by an air flow. The air flow is generally brought about by sucking air through the piping. Waste material, such as e.g. waste material packed into bags, is conveyed from an input point into a conveying pipe and onwards into a separating device, where the wastes are separated from the transporting air. In connection with the separating device can be a transfer means, such as a transfer means arranged on a cylinder-piston combination, with which transfer means the wastes are displaced from the separating device into a waste container, e.g. into a freight container. These types of solutions comprising a separate separating device, e.g. a cyclone separator, and a waste container separate to it, are well suited to extensive systems in which the space requirements of the waste station do not set limitations. Also known in the art are solutions wherein waste material is conducted in a conveying pipe directly into a waste container, which simultaneously functions as a separating device. These are mainly intended for rather small systems. This type of waste container/separating device is often arranged to be a kind of freight container. In the art they are called horizontal separator containers. A problem in prior-art combinations of a waste container and separating device, more particularly in horizontal separator containers, is that in them a part of the material, or certain types of materials, remain in the container space loosely packed and thus take up space. On the other hand the waste material or recyclable material is in many embodiments packed into bags or sacks, which can in many cases break when it is conducted along with the transporting air into a waste container. This increases, inter alia, hygiene problems, as wastes are able to spread freely in the waste container.
The aim of the present invention is to achieve an entirely new type of solution in connection with a waste container/separating device of a pneumatic wastes conveying system. One aim of the invention is to achieve a waste container/separating device, by the aid of which the problems of prior art are avoided. Another aim is to achieve a combination of a waste container/separating device and a press device, by means of which material can be efficiently condensed into the container space of the waste container/separating device.
The apparatus according to the present invention includes a waste container/separating device for a pneumatic pipe transporting systems for material with at least one input aperture formed in an end wall of the waste container/separating device. The at least one input aperture is connected from the pneumatic pipe transporting systems to a material conveying pipe. A connection is formed in the waste container/separating device for connecting with a counterpart, a pipe or hose coming from a suction side of a partial-vacuum generator, for bringing the suction/pressure difference needed in the conveying of material in the waste container/separating device, and via the input aperture in the material conveying pipe. A press device/compactor device is provided with an aperture that operatively connects the press device/compactor device to the waste container/separating device. At least one wall, that is transverse with respect to an input direction of the material, is arranged in a container space of the waste container/separating device. The at least one wall extends only to a part of the height of the container space wherein the at least one wall is arranged to be turnable or bendable at a top part around a transverse axis and at a distance from the at least one input aperture in a longitudinal direction of the container space and at a distance from the at least one input aperture in a direction of a path of travel of material to be fed in via the at least one input aperture. The at least one aperture is formed in the at least one wall from a first side to a second side of the at least one wall and the at least one aperture is fitted in the at least one wall on a path of travel of the material to be fed in via the at least one input aperture. The at least one wall controls or limits the movement of the material in the container space.
The solution according to the invention has a number of important advantages. One advantage, among others, achieved with the solution according to the invention is that a separate separating device is not needed, but instead the waste container functions as an effective separator device and at the same time material can be efficiently compacted in it. In the solution of the invention, therefore, material can be conducted directly into, and material can be compacted in, the waste container, which is preferably formed to be a container of the mobile freight container type. By arranging a wall in the container space of the waste container/separating device, in which wall is an aperture, the feeding of material into the container space through the aperture of the wall is enabled at least in the starting phase of filling the container. When the container space has filled to the wall up to the height of the aperture, it prevents the return or displacement of material being fed in and/or being compacted in the container space. When the material being fed in no longer passes through the aperture, the material being fed in is guided into the operating area of the press. When the waste material conducted through the aperture collides in the container space with the material already fed in there, its speed effectively stops, but more softly than if it had collided with a hard wall. In this case the material being fed into the container at a fairly high speed (e.g. in the region of 80 km/h) stays intact better. In addition, the solution affects a possible noise problem by producing a noise that is lower in volume and softer. When the wall and the infeed via the aperture into the container space “behind” the wall are combined, an effective solution is achieved for compressing material and compacting it, i.e. condensing it, in the container space. When the container space behind the wall fills, the compacting of the material with the press is started. In this case in the filling stage the compacting occurring by means of the press can be started only according to need, and the press does not need to be used in the starting phase of the filling of the container. This, inter alia, saves energy. The wall also prevents the return or displacement of compressed material in the container space backwards past the press. The wall part is thus adapted to prevent the passage of compressed material in the opposite direction to the compression direction, in which case material can be condensed into the container space efficiently with the press. By using a movable part that has a support surface, the wall part can be supported when the press is used. In this case material can be efficiently compacted into the container part better than before. The movable part can be a part of the press device, e.g. a moving frame of the press. The press device can have different embodiments, in which case the effective compression distance and other properties of it can be adapted according to the application site. The movable part can have an aperture on the side from which material is conducted via the input aperture into the container, in which case it can be used for the effective conducting of material into the operating range of the compression means. When the compression pressure of the press rises to a regulated value, the press part can be pulled out of the container space of the waste container/separating device, in which case material can be fed in and can fill the volume of the container space reserved by the press. In this case abundant material can be made to fit and be compacted in the container space. The solution according to the invention enables well e.g. waste material packed into bags or sacks or the storing of recyclable material in bags regardless of their high speed of arrival into the container space. This enables the effective sorting of material, packed into bags or sacks, fed into the container space e.g. in a sorting center to which the container is taken for emptying. The sorting can be performed e.g. by means of an RFID identifier arranged in the bags or in the closing means of the bags or on the basis of some other radio-frequency identifier or optical identifier. The waste container/separating device can be emptied easily, because the wall in the container space is arranged to be turnable away from the front, e.g. by hinging, in which case it does not hinder the emptying.
In the following, the invention will be described in more detail by the aid of an embodiment with reference to the attached drawings, wherein
An essential device in the invention is the waste container/separating device 50, which is according to the invention a combination of a material collection container, which is formed from a container, and of means arranged in it separating the transporting air and the material being conveyed from each other. According to one embodiment the waste container/separating device 50 is a movable container/separating device, for example a so-called horizontal separator container. The conveying pipe 100 can be connected to the waste container/separating device 50, in which the material being transported is separated from the transporting air. An input aperture 55, into which a conveying pipe 100 can be fitted, is formed in the wall of the waste container/separating device 50, which wall is an end wall 54 in the figure and which in the embodiment of the figure is also an openable and closable door. In
In the embodiment of
The waste container/separating device 50 according to an embodiment of the invention is presented in more detail in
In the embodiment of the figure, the waste container/separating device 50 has at least one suction pipe 57, which extends from the connection 56 into the inside space of the waste container/separating device. In the embodiment of
At least one suction aperture 58 is arranged in the suction pipe 57 for the length of it. In the embodiment of
An aperture 69 is arranged in the waste container/separating device 50 for bringing at least the press part 71 of the press device 70 into the container space 68. In
According to one embodiment a hatch 91 is arranged to cover the aperture 69, which hatch is displaced from in front of the aperture 69 when the press device 70 is connected into connection with the waste container/separating device 50. In the embodiment of
In the embodiment of
In the embodiment of
From the second position the compression means 71 is moved with the second drive device 87, 88 into a third position, which is presented in
The first drive device 82, 83 is arranged at its first end 73, in the figure on the side of the cylinder 82, on the structures of the frame 77. At its second end 84, in the figure on the side of the rod 83 of the piston, the first drive device 82, 83 is arranged on a coupling part 85, on which the movable part 89 is arranged or which is a part of the movable part 89. The first end 86, in the figure the cylinder part 87, of the second drive device 87, 88 is in turn connected to the coupling part 85. The second end 76, in the figure on the side of the rod 88 of the piston, of the second drive device 87, 88 is connected to the compression means 71.
In the embodiment of
Material w, such as household waste, is fed in from an input point 108 into the piping 101A, 101B, 101C, 100, where it is conveyed by the aid of suction/a pressure difference and/or transporting air flowing in the piping into the waste container/separating device 50 from the input aperture 55. When the container space of the waste container/separating device is empty or there is only a small amount of material in the container space 68 of the waste container/separating device, the movement path P of the material typically follows the trajectory presented with a dashed line in
The material is thus separated from the transporting air, e.g. by the aid of collision and gravity, in such a way that heavier material W travels to the bottom part of the container. A suction pipe 57 is arranged in the top part of the waste container/separating device 50, which pipe is connected to the suction side of the partial-vacuum generator 31. The transporting air leaves the container part 68 of the waste container/separating device into the suction pipe 57. The wall 59 allowing air to pass through prevents the passage of at least the larger material particles into the suction pipe. The smaller particles are filtered in the filtering device 35 (
The material is conducted into the container space 68 according to
When the compression pressure rises up to a set limit the compacting is ended and the press is pulled into the position of
The filling can be made even more efficient by arranging the aperture 600 of the wall to be large in the width direction, e.g. according to the embodiment of
The invention thus relates to an apparatus for handling material in connection with a pneumatic material conveying system, which apparatus comprises a waste container/separating device 50, into which material is adapted to be conducted from a conveying pipe 100 of the pneumatic material conveying system via an input aperture 55 and which is adapted to be connected to means for achieving a partial vacuum. The apparatus further comprises a press device/compactor device 70, which is arranged to act on the material w conducted into the waste container/separating device 50, via at least one aperture 69 formed in the container, and that at least one wall 60 that is transverse with respect to the input direction of the material is arranged in the container space 68 of the waste container/separating device 50, and that at least one aperture 600 is arranged or formed in the wall 60, which aperture is fitted in the wall 60 on the path of travel P of the material w to be fed in via the input aperture 55, which wall 60 is adapted to control or limit the movement of material in the container space 68.
According to one embodiment the compression means 71 of the press device/compactor device is arranged to move in the container space with a drive apparatus 72 between a first position and a second position.
According to one embodiment the compression means 71 of the press device/compactor device 70 is adapted to move in the container space from the first position, in which the compression means 71 is not essentially in the container space 68, into a second position, in which the compression means extends to at least the point of the wall 60 in the container space 68.
According to one embodiment the apparatus comprises a movable part 89, which comprises a support surface 90, which is adapted in the support position to support the wall 60.
According to one embodiment the wall 60 is arranged to be turnable or bendable at its top part 61 around a transverse axis 61′.
According to one embodiment the wall 60 is adapted to receive the load exerted by the material w at least when it is supported with the support surface 90.
According to one embodiment an aperture 69 for the press device/compactor device 70 is formed in the wall 54 of the waste container/separating device 50 essentially in the proximity of the input aperture 55, most suitably below it.
According to one embodiment the press device/compactor device 70 comprises a movable part 89, which comprises a support surface 90 for the wall 60, which movable part is arranged to be moved with a drive apparatus 72.
According to one embodiment an aperture 92 is formed in the movable part 89, via which aperture the material is guided into the operating range of the compression means 71.
According to one embodiment the wall 60 is adapted to limit the passage of material w from the container space 68 in the opposite direction with respect to the compression direction.
The invention also relates to a waste container/separating device for pneumatic pipe transporting systems for material, which device comprises at least one input aperture for connecting it to a material conveying pipe, means for connecting a partial-vacuum generator to the container and means for connecting a press device/compactor device. At least one wall 60 that is transverse with respect to the input direction of the material is arranged in the container space 68 of the waste container/separating device, and that at least one aperture 600 is arranged or formed in the wall 60 from the first side to the second side of the wall, which aperture 600 is fitted in the wall on the path of travel P of the material to be fed in via the input aperture 55, which wall is adapted to control or limit the movement of material in the container space 68.
According to one embodiment the wall 60 extends to a part of the height of the container space 68.
According to one embodiment the wall 60 is arranged to be turnable or bendable at its top part 61 around a transverse axis 61′.
According to one embodiment the wall 60 is arranged at its top part 61 on the upper wall 53 of the waste container/separating device or in the proximity of said upper wall.
According to one embodiment the wall 60 is adapted to rest, preferably at its bottom part 62, on the support surface 90 of the press or on another support surface.
According to one embodiment the wall 60 is arranged to turn away from the front when the waste container/separating device 50 is emptied of material w.
According to one embodiment the wall 60 is adapted to receive the load exerted by the material w at least when it is supported with the support surface 90.
According to one embodiment the waste container/separating device 50 comprises a suction pipe 57 arranged in the top part of the container space 68.
According to one embodiment the aperture 69 of the press arranged in the waste container/separating device 50 and the input aperture 55 are in the proximity of each other, preferably in the same wall 54.
According to one embodiment the wall 60 is adapted to limit the passage of material w from the container space 68 in the opposite direction with respect to the compression direction.
According to one embodiment the wall 60 is formed from a number of wall parts.
According to one embodiment the aperture 600 is adapted to allow different paths of travel P of the material w. In this case the input direction of the material into the container space can be controlled e.g. by varying the suction or the strength of the suction between the different suction pipes.
According to one embodiment the waste container/separating device is container of the freight container type.
Typically the material is waste material, such as waste material arranged in bags. The refuse chute can be fitted to be a part of a pneumatic waste conveying system or it can be a separate part, in which waste material is conducted into the waste room, waste container or corresponding.
It is obvious to the person skilled in the art that the invention is not limited to the embodiments presented above, but that it can be varied within the scope of the claims presented below. The characteristic features possibly presented in the description in conjunction with other characteristic features can also, if necessary, be used separately to each other.
Number | Date | Country | Kind |
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20136310 | Dec 2013 | FI | national |
Filing Document | Filing Date | Country | Kind |
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PCT/FI2014/050940 | 12/2/2014 | WO | 00 |
Publishing Document | Publishing Date | Country | Kind |
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WO2015/092122 | 6/25/2015 | WO | A |
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Number | Date | Country | |
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20160311614 A1 | Oct 2016 | US |