The present disclosure is related to an apparatus for individualising and examining coins, and particularly an apparatus including a rotor passing through a collecting box containing unsorted coins.
One technique for individualising and examining coins employs a casing with a collecting box which can accommodate a plurality of different coins in an unsorted condition, a rotor disposed in the casing that is rotatably drivable in an inclined plane and having at least one coin accommodation. The rotor passes through the collecting box so that coins present in the collecting box are individually received by the at least one coin accommodation and guided along a circular orbit. A sensor device along a path in which coins received by the at least one coin accommodation are guided by the rotation of the rotor examines at least one characteristic property of coins.
Such apparatuses are increasingly installed at check-outs of supermarkets or the like, and are also used on tollbooths or in buses. A customer may pay in a convenient manner at the automatic payment machine equipped with such an apparatus, by simply dropping money (a handful of coins, for instance) as a bulk amount into a throw-in container. The apparatus starts automatically or is triggered externally after the bulk of coins has been thrown into the collecting box, and individualises the bulk of coins. Subsequently, the apparatus feeds the coins to a sensor device in order to identify the number and the value thereof. This saves time and simplifies the paying process.
DE 10 2005 056 191 B4 describes an apparatus for individualising coins is known which serves only for individualising the coins. An examination of the coins that might be necessary, as the case may be, must be arranged thereafter. The system disclosed features an integrated outlet flap connected by a mechanical arrangement in sync to a motor driving a rotating catch element.
DE 60 2006 000 526 T2 describes an apparatus representing a complete system for receiving and paying out coins. The coins are at first individualised in an individualising apparatus, and subsequently supplied from the individualising apparatus to an examination device, in which the coins are examined with respect to their genuineness and value.
GB 2 356 966 A describes an apparatus for individualising and examining coins, in which coins present in a collecting box are individually picked up by a rotating disc having a corresponding coin accommodation, and are guided past a sensor device for examining the coins in the course of rotation with the disc. A delivery opening is arranged after the sensor device in the rotational sense of the coins, and features a controllable ramp. Depending on the position of the ramp, the coins are guided out of the apparatus either through a first output shaft for accepted coins, or through a second output shaft for non-accepted coins.
U.S. Pat. No. 6,050,388 A describes a similar apparatus in which coins held in an accommodation of a rotating disc are at first guided along a sensor device, and then guided along a first and optionally a second delivery opening in the course of their further rotation. The first delivery opening has a slider element, by which the opening can be selectively closed or opened. In this manner, the coins can be supplied to a respective output shaft either through the first delivery opening or through the second, permanently opened delivery opening, depending on the result of the examination by the sensor, and thus be guided out of the apparatus.
A common feature of all the above-identified systems is that after individualisation, the coins can be guided out of the apparatus through either a first or a second delivery opening. Coins recognised as counterfeited or not recognised at all are then given back directly to the customer. If a rejected coin is genuine, the customer has to throw this coin back in one or plural times. In order to ensure a utilisation of the apparatus that is convenient for the customer in spite of this, the examination sensors have to be adjusted correspondingly fuzzy, in order to prevent that too great an amount of genuine coins are judged as being counterfeited. Through this, erroneous judgements become more frequent in which counterfeited coins are judged as genuine ones.
Starting from the state of the art described above, the present disclosure is based on the objective to provide an apparatus of the kind mentioned in the beginning, which permits to examine coins more accurately and to minimise erroneous judgements in a way that is simple, compact and convenient for the customer.
The present disclosure achieves this objective by the subject matter of claim 1. Advantageous embodiments are found in the dependent claims, the description and the FIGS.
For an apparatus mentioned in the beginning, the present disclosure resolves the objective in that a selecting device is provided which can be triggered by a control unit depending on an examination result of the sensor device for a coin, such that this coin is either supplied to a delivery opening or that this coin is guided along the sensor device by the rotor again. The rotor plane is inclined with respect to the vertical in the installed condition of the apparatus. The rotor may be disc-shaped e.g., for instance in the form of a payout disc, and in particular features a plurality of coin accommodations that may be arranged one behind the other in the rotational sense of the rotor. The rotor passes through the unsorted bulk of coins present in the collecting box and picks out coins by the coin accommodations. Coins held in the accommodations are then rotated past the sensor device by the rotor. The sensor device may comprise one or plural sensors and may also be arranged in the casing. The sensors may sense for instance physical properties of the coins, such as the material, the thickness, the diameter and so on. On this basis, the genuineness and the type (e.g., denomination) of the coins can be detected by the sensor device.
According to the present disclosure, coins that were not identified or recognised as being counterfeited can continue to rotate in the coin accommodation of the rotor after a first examination, so that they can be supplied to the sensor device again and correspondingly, one or more further examinations of the coins can take place. In particular, the coins can rotate and be examined in the apparatus for so long until given decision criteria concerning the genuineness and the type are fulfilled. The following decision criteria will be indicated by way of example:
It is essential that with the apparatus of the present disclosure, a coin or an object to be examined, respectively, can rotate and be examined in the apparatus for so long as required until a meaningful decision on criteria about the coin have been found. In particular, the examinations proceed concealedly for the customer. According to the present disclosure, an accurate coin examination is possible through this, with erroneous judgements being minimal. The apparatus works more reliably and has a higher customer convenience. Furthermore, in the future money that is in fact genuine but no longer admissible for circulation due to wear or damage, for instance, has to be sorted out and should not be given back to the customer. Correspondingly, such coins must be collected separately and then drawn out of circulation. This is also possible with the apparatus of the present disclosure.
According to one embodiment, the delivery opening can branch into at least one first delivery line for accepted coins and at least one second delivery line for non-accepted coins, wherein a guiding element is provided, also adapted to be triggered by the control unit depending on an examination result of the sensor device for a coin, which connects the delivery opening either with the first delivery line or with the second delivery line. Thus, the delivery opening runs out in at least two delivery lines, delivery shafts for instance. The coins released from the coin accommodations are separated into acceptable and not acceptable coins by the guiding element as a switch. The guiding element may also be a flap. The second delivery line for not accepted coins may run out in a return box from which the coins are given back to the customer. The first delivery line may branch further into plural lines or boxes, respectively, where the accepted coins are sorted according to their recognised value or their permissiveness for circulation. The delivery lines may feature sensors (optical sensors or metal sensors for instance) monitoring whether the coins had been guided into the correct delivery line.
According to a further embodiment, the selecting device may feature a flap that can be opened and closed by the control unit depending on the examination result of the sensor device, wherein the flap closes the delivery opening in the closed condition, and opens the delivery opening in the opened condition, so that a coin guided over the delivery opening by the rotor can fall into the delivery opening by gravity. Thus, the flap and the delivery opening closed or opened by the same are disposed such that coins held in the coin accommodations are guided over the flap or the delivery opening, respectively, in the course of the rotor's rotation. In the closed condition of the flap, the coins can slip over the flap, whereas in the opened condition of the flap the coins fall into the delivery opening. The triggering of the flap that is provided according to the present disclosure can take place magnetically for instance, in particular by spring-loaded pull-type electromagnets. Further, the flap of the selecting device and/or the guiding element of the delivery opening may be kept open by e.g. a spring bias in the rest condition, that is to say for instance in the non-electrified condition, of a triggering electromagnet. Thus, in a failure of a triggering element it is made sure that the box will be emptied and coins contained therein will be given back to the customer. Closing the flap takes then place by actuating a triggering element against the bias.
According to a particularly practical embodiment, an inclined base plate on which the rotor rotates is disposed in the casing, the delivery opening being provided in the base plate and the flap which closes or opens the delivery opening being pivotally mounted on the base plate. Even a second flap may be provided which is identical with the first flap of the selecting device, except to its position. The two flaps may for instance be disposed in mirror symmetry to the vertical that runs through the rotor centre. In the operation, further devices, like for instance return money devices for returning coins as exchange money to a customer, follow to the apparatuses that are provided according to the present disclosure. Because the apparatuses have possibly to be disposed at different sides of for instance a check-out station, a corresponding space for the devices connected with them is frequently also only available at the one or at the other side of the apparatus. It may therefore be necessary to rotate the rotor clockwise or counter-clockwise, depending on the arrangement of the apparatus. The flap must therefore be disposed either at the one or at the other side of the apparatus. In the operation, the flap which is not necessitated can be kept closed permanently. Even other components of the apparatus, for instance the delivery opening and delivery lines, can be provided twice and each at one side of the apparatus at a time. In fact, all the devices except the drive motor of the rotor can be disposed in a mirror-like fashion. Thus, the apparatus is flexibly prepared for very different processes of operation. But for instance, it is also possible to arrange e.g. the delivery opening and the delivery lines centrally on the apparatus, so that one single delivery opening is suitable for any arbitrary utilisation of the apparatus.
According to a further embodiment, the at least one coin accommodation of the rotor can be at least one pocket-shaped recess. The pockets may for instance have a circular shape that is open at one side. They are formed so as to penetrate the rotor plane, such that the coins held therein can slide on a base plate that is provide below the rotor for instance. The rotor can have plural pocket-shaped recesses of different sizes, wherein at least one of the greater recesses has an additional opening in its region facing the rotor centre, which has a smaller size than the respective greater recess. In particular, the additional opening may have a smaller cross section than the diameter of a respective greater, essentially circular recess. The additional opening may for instance be slot-shaped. In this, the different pocket sizes are provided for coins of different sizes. They are selected depending on the currency provided for the utilisation of the apparatus, such that the greater coins just cannot be held in the small pockets. In fact, the smaller coins can be received in the greater pockets at first, but they will then drop out through a suitable opening of these pockets again. This opening is smaller than the diameter of the recess, so that greater coins held in the recesses cannot drop out.
Furthermore, the recess can taper in a V-shape in its region facing the rotor centre. By such a V-shaped realisation, the coins are safely held in the accommodation during their rotation, movements of the coins being minimised. This increases the measurement accuracy of the sensor device. It may then be provided further that an imaginary line, starting from the tip of the V-shape and running through the centre point of the basically circular shape, runs in an angle with respect to an also imaginary line which runs from the rotor centre in the radial direction of the rotor plane through the centre point of the basically circular shape. The angle may be for instance about 7.5°. Also, the sensor device can be disposed in the radial direction of the rotor starting from the rotor centre, wherein the radial line which connects the rotor centre with the sensor device runs in an angle with respect to the direction of the gravity acting on the coins, such that coins entrained by the rotor pass over the highest point of their circular orbit at first, and are subsequently guided along the sensor device. The angle may be for instance about 12.5°. That is to say, the pockets are aligned slantly with respect to the radial direction in this embodiment. Besides, for instance when the rotor rotates counter-clockwise, the sensor device is disposed in the region between the nine o'clock and the twelve o'clock position. To the contrary, when the rotor rotates clockwise, the sensor device is correspondingly provided between the twelve o'clock and the three o'clock position. Thus, the sensor device may be arranged for instance in the region of the eleven o'clock position or in the region of the one o'clock position, respectively. Thus, the centre point of the sensor module is somewhat rotated with respect to the vertical. This has the advantage that coins which are present in the pockets twice pass over the highest point of their circular orbit at first, and through this they have sufficient time to fall back into the collecting box due to the inclination of the rotor plane. So it is made sure that the coins pass the sensor device in the individualised condition. It is also conceivable to arrange the sensor device in the twelve o'clock position, but with the disadvantage that the coins that are present in the pockets twice have less time for falling back.
In order to ensure a stable position of the coins in the coin accommodations during the pass along the sensor device at the same time, even the pockets themselves are aligned inclinedly with respect to the vertical. Thus, small as well as big coins are stably positioned when present in the coin accommodations between entering in the measurement region of an optical sensor, a photoelectric barrier e.g., and leaving this measurement region, a second photoelectric barrier e.g. Otherwise, for instance a diameter measurement would be erroneous in an optical sensing procedure by way of a photoelectric barrier. This is of great importance just in the case that different coins in a great diameter range have to be processed with the apparatus.
According to a further embodiment, the rotor can have an enlargement in at least one region limiting the opening of a pocket-shaped recess. The enlargement may for instance be triangular in its cross section. Thus, the enlargement is provided on the edge of the opening of at least one coin pocket, of all of them in particular. It may be provided in particular on that edge which follows up the pocket opening in the rotational sense of the rotor. But it is also possible to provide such an enlargement in addition or alternatively on that edge which precedes the opening. The enlargement causes that a faster reception of the coin in the pocket occurs when only a few coins are still in the collecting box, especially at the last coin that is still contained in the collecting box. Thus, the enlargement causes a stirring effect when the collecting box is passed, which improves the coin reception, in particular when few coins are contained in the collecting box.
A further improvement of the position stability of the coins in the coin accommodations is achieved when the control unit is realised such as to rotatingly drive the rotor continuously. For instance, a sensor may be provided which detects if there are coins in the collecting box. Such a sensor may be an optical sensor or a metal sensor for instance. Upon a corresponding sensor signal, the control unit can then begin to rotate the rotor for the operation. The rotor is continuously rotated in this. Through this, fewer vibrations occur, and the coin movements that disturb the sensor measurements are minimised through this.
The closable delivery opening has also the advantage that the disc can be operated without start/stop operation, in order to ensure a continuous and thereby more accurate measurement of the coins. When the rotor disc rotates continuously, it might happen that the next following coin recognised as being genuine should not be sorted into the delivery opening yet, because a precursory coin that had been accepted before may still be in the processing region and might cause a clogging of the system. In this case, the delivery opening is closed by way of the movable flap, and the next coin is guided back into the box. Thus, the rotor disc has not to stop when a further coin is not to be sorted into the reception region. The delivery opening is released only when it is made sure that a next coin can be processed reliably.
According to a further embodiment, the collecting box can have a fall-down flap on its lower side, which can be opened and closed manually and/or through actuation by a motor, so that objects present in the collecting box fall into a fall-down opening by gravity. Undesired objects can be removed from the delivery opening through the fall-down flap. They can then be directed to a separate waste container, for instance, or given back to the customer. In case that opening and closing of the flap is done by a motor, the fall-down flap can be opened after each completed transaction e.g., in order to remove foreign matter that is still present in the container. Alternatively or in addition, manual operation of the flap, for instance by the customer, is also possible. The fall-down flap can have a device for recognising the end position, by which an end position of the fall-down flap that completely closes the fall-down opening can be detected. Objects may accumulate between the flap and a bearing surface of the casing, which prevent a complete closure of the flap. The detection of the end position is of decisive importance in order to make sure that coins thrown into the collecting box do not immediately fall into the fall-down opening. The end position detection may for instance comprise a device for monitoring the rotation of a motor which closes the flap, by which the number of the rotations of the motor is counted in particular. It is also possible to count the rotations of other components which rotate when the flap is closed, for instance those of an eccentric disc. On the basis of the counted rotations, it can be determined in each case whether the flap is completely closed or not. It can also be determined on the basis of the counted rotations whether the flap has reached the maximum opening. Alternatively, the end position of the fall-down flap can be detected by a photoelectric barrier in that the flap itself or a suitable lever which is fixedly connected in the position activates a sensor only in this end position. The sensor may be a photoelectric barrier, a reed contact, a Hall sensor or the like.
In order to safely prevent that small foreign objects or coins pass through, a groove can furthermore be provided on the casing, into which an edge of the fall-down flap closing the fall-down opening submerges in the closed condition of the fall-down flap. In order to prevent unintentional opening of the flap by objects present in the collecting box, the fall-down flap may be locked against unintentional opening in its closed position. The locking is then automatically released by opening the flap manually or by actuation through a motor.
The sensor device may feature arbitrary sensors for examining the coins. Optical sensors, metal sensors, electromagnetic sensor and the like may be considered for instance. Such sensors are per se known. For a particularly accurate measurement, a very accurate diameter measurement in particular, the sensor device can feature two optical sensors, which each one measure points in time of an entrance and the leaving of a coin into or out of, respectively, the measuring region of the optical sensors. The optical sensors may be lasers for instance, or have other suitable light sources that form photoelectric barriers which are opened and closed, respectively, by the coins when they run through the sensor device. By sensing the opening and the closing, respectively, of the photoelectric barriers, the diameter of the respective coin can be determined provided that the rotational speed of the rotor is known. In case that two optical sensors are provided, which sense in time the entering and the leaving, respectively, of a coin, four points in time are acquired. Thus, a bucking associated to the rotation of the rotor and being practically unavoidable can be compensated. Positive and negative accelerations of the coins occur through load changes even at continuous operation of the rotor with acceleration zero and constant motor speed, which can be compensated by sensing four points in time.
In order to reduce the expense for measurement, for instance one measuring point may be omitted, accompanied by corresponding reduction of the measurement accuracy. In order to further simplify the measurement, even only one optical sensor may be provided, so that only two measuring points are measured. In this case, the speed of the rotor is assumed to be constant, and bucking of the rotor is accepted. Losses of the measurement accuracy accompanied by this can be compensated through a somewhat broader adjustment of the acceptable diameter window. Furthermore, openings may be provided in the rotor, in the rotor blades for instance, in order to still safely sense the respective measuring points even at the biggest coins to be examined, which fill in a coin accommodation essentially entirely. These openings pass the photoelectric barrier or barriers, respectively, then always directly before and after the coin.
Apparatuses like those which are provided according to the present disclosure are fixed on supports in the operation. It can therefore be provided according to a further embodiment that the apparatus is locked or caught with its casing on a mounting plate. The mounting plate may have been screwed onto the support before in a simple manner. As locks, locking levers may be provided for instance, two locking levers in particular, which lock up when the apparatus is put on the mounting plate. Catch elements may be contemplated as catches, like snap-on hooks for instance, which catch when the end position of the apparatus on the mounting plate is reached. The advantage of this embodiment is that the apparatus may be mounted in a simple manner and also be dismounted in a simple manner for purposes of maintenance and service.
An example of the present disclosures realisation will be explained in more detail by way of the following FIGS., which show schematically:
As far as not indicated otherwise, same reference signs designate same objects in the FIGS. In the FIGS., an apparatus for individualising and examining coins of the present disclosure is shown in different depictions. A casing 12 of the apparatus with a collecting box 14 provided on the lower end of the casing 12 into which a plurality of different coins are thrown in an unsorted condition, is shown in
The rotor 20 has several coin accommodations 28, six in the shown example, in the form of pocket-shaped recesses 28. The pockets 28 have a circular base shape and are formed so as to run out into a V-shaped tip 30 at their end turned away from the rotor disc 20. As can be recognised in
The flap 32 at the left side in
The apparatus has furthermore a fall-down flap 62 on the lower side of the collecting box 14. The fall-down flap 62 is shown in the closed condition in the
In the following, the fall-down flap 62 of the present disclosure will be explained in more detail by way of the
The completely closed position of the fall-down flap 62 is monitored by a device 80 for recognising the end position that is shown for instance in
Alternatively or in addition, the fall-down flap 62 can be actuated by motor action of the electric motor 68. For instance triggered by the control unit 38, the fall-down flap 62 may then be automatically opened after each transaction, in order to remove foreign objects (waste) still present in the collecting box 14. For this purpose, the motor 68 is connected to an eccentric wheel 82 via a gearbox 81. By a motion of the eccentric wheel caused by the motor 68, for instance about 360°, the motor lever 72 is deflected like in a manual actuation, and the fall-down flap 62 is opened via the transmission lever 74.
In an actuation by motor, the completely closed end position of the flap 62 can be achieved alternatively or in addition by monitoring the eccentric wheel's position, for instance via a time loop in a micro-controller. In this, the time is taken for granted in which the motor 68 turns the eccentric wheel 82 once about 360°. This time depends on the applied supply voltage of the motor 68. From this, the complete opening of the flap 62 may be derived, which should be achieved after about 180°. When the end position cannot be found, for instance because foreign objects prevent the closure of the flap 62, the motor 24 for the rotor 20 can be put into operation in addition, in order to remove the foreign objects from the flap opening. When no end position of the flap 62 can be achieved even then, the system must be put out of operation, because it is not made sure that coins thrown in anew do not immediately fall out of the apparatus via the opened fall-down flap 62. It may also be provided that the motor 68 is equipped with a position recognition device itself. For this purpose, for instance each rotation of a gearbox wheel can be detected and counted. Such a procedure is very accurate and independent on the applied supply voltage and possible load conditions. The higher cost accompanied by such a motor is disadvantageous. Alternatively, a step-by-step motor can also be used.
It can be recognised in the
As can be recognised in the FIGS. and in particular in the depiction in
In the following, the function of the apparatus of the present disclosure will be explained. In the operation of the apparatus, several coins are given into the reception of the collecting box 14 by a customer at first, in an unsorted condition. A switch-on sensor 84 can be schematically recognised in the cut-out depiction in
In case that a coin is recognised as unambiguously genuine or as unambiguously counterfeited by the sensor device 36, the control unit 38 does not actuate the triggering element 40 and thus also not the flap 32. Thus, the triggering element 40 and the flap 32 remain in their rest positions. In this rest position, the flap 32 is in the opened position shown in
The coin 34, recognised as unambiguously genuine or unambiguously counterfeited and fallen into the delivery opening 42, falls now further downward by gravity along the shaft-like delivery opening 42. In case that this coin 34 had been recognised as counterfeited, the triggering element 52 is not actuated by the control unit 38, so that the flap 46 remains in its rest position, i.e. in the position shown in
After the completion of a transaction, thus in particular when all the coins thrown into the collecting box 14 have been sorted out of the apparatus, not transportable remaining objects or discs which have not been sorted out can be removed by opening the fall-down flap 62. For this purpose, the fall-down flap 62 can be opened in the manner explained above, for instance by the motor 68, as this is shown in
The function of the sensor module 36 of the present disclosure will be explained in more detail below, by way of the
The arrangement of the sensor device will be explained in more detail by way of
The beginning of a diameter measurement of a coin 34 is shown in the left partial image in
It is suggested that even though only one control unit 38 is provided in the FIGS. for analysing the sensor results and for triggering the components of the apparatus, in particular the rotor 20 and the flaps 32 and 46, two control units in the form of micro-processors might be provided too, wherein one unit controls the coin examination, and a second one the control process and an external interface of the apparatus.
Number | Date | Country | Kind |
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09 005 508.8 | Apr 2009 | EP | regional |