The present disclosure relates to embodiments of an apparatus for installing aligned elements, and related methods of use.
To withstand the effects of weather and material degradation, roofs and/or other surfaces on the exterior of a building may include environmentally resistant elements. As examples, such elements may include shingles, tiles, and/or other components which contact and are installed upon exposed surfaces of the building. In many cases, these elements are designed for substantial alignment with each other and may be installed in a series of successive overlapping or non-overlapping rows. Conventionally, such elements may be installed on a building manually with the aid of one or more tools for placing, aligning, and attaching each shingle at a site of installation.
Manually installing environmentally resistant elements onto the surface of a building can be time-consuming and expensive. In particular, the process may be prone to errors stemming from misalignment, spacing irregularities, etc. To address these concerns, aligned elements may be installed row-by-row with the aid of removable fixtures temporarily coupled to the surface of the building. During use, such fixtures are typically aligned, set, and installed before a corresponding single row of aligned elements is installed. After a single, predetermined row of aligned elements has been installed, the user can move the fixture to another position, where it must be separately reattached to the surface of the building before another single row of aligned elements can be installed.
The illustrative aspects of the present disclosure are designed to solve the problems herein described and/or other problems not discussed.
A first aspect of the present disclosure provides an apparatus including: a aligning member; a first support configured to support the aligning member at a first location of the aligning member; and a first mount including a mounting member configured to couple the first mount to a structural surface and a first support positioner configured to slidably receive and selectively vertically position the first support relative to the surface, thereby vertically positioning the aligning member.
A second aspect of the present disclosure provides an apparatus including: a aligning member having opposing ends; a pair of supports each configured to support the aligning member at one of the opposing ends thereof; and a pair of mounts each including a mounting member configured to couple the mount to a structural surface and a support positioner configured to slidably receive and selectively vertically position one of the pair of supports relative to the surface, thereby vertically positioning the aligning member.
A third aspect of the present disclosure provides an apparatus including: a aligning member having opposing ends, the opposing ends each configured to engage an adjacent aligning member; a level sensor coupled to the aligning member, wherein the level sensor indicates a planar orientation of the aligning member; a pair of supports each configured to support the aligning member at one of the opposing ends thereof; and a pair of mounts each including a mounting member configured to couple the mount to a structural surface and a support positioner configured to slidably receive and selectively vertically position one of the pair of supports relative to the surface, thereby vertically positioning the aligning member.
These and other features of this disclosure will be more readily understood from the following detailed description of the various aspects of the disclosure taken in conjunction with the accompanying drawings that depict various embodiments of the disclosure, in which:
It is noted that the drawings of the disclosure are not necessarily to scale. The drawings are intended to depict only typical aspects of the disclosure, and therefore should not be considered as limiting the scope of the disclosure. In the drawings, like numbering represents like elements between the drawings.
The corresponding structures, materials, acts, and equivalents of all means or step plus function elements in the claims below are intended to include any structure, material, or act for performing the function in combination with other claimed elements as specifically claimed. The description of the present disclosure has been presented for purposes of illustration and description, but is not intended to be exhaustive or limited to the disclosure in the form disclosed. Many modifications and variations will be apparent to those of ordinary skill in the art without departing from the scope and spirit of the disclosure. The embodiment was chosen and described in order to best explain the principles of the disclosure and the practical application, and to enable others of ordinary skill in the art to understand the disclosure for various embodiments with various modifications as are suited to the particular use contemplated.
Referring to
Apparatus 100 can include an aligning member 102 which extends longitudinally (e.g., in a horizontal direction) along surface 10. Aligning member 102 can be shaped to align a particular row Rs of aligned elements S with a desired site of installation on surface 10. Apparatus 100 can also include one or more supports 104 which mechanically support and connect to aligning member 102, as described herein. As illustrated in
Aligning member 102 can extend horizontally between two opposing ends 112a, 112b. A portion of aligning member 102 and row Rs of aligned elements S is shown with a broken line to indicate an indeterminate length. Aligning member 102 may include a relatively stiff material, such as but not limited to a metal, metal alloy, and/or other materials such as wood and/or one or more impact-resistant plastics (e.g., fluorinated ethylene propylene (“FEP”), polystyrene, ethylene tetrafluroroethylene, and/or other substantially inflexible plastics). During manufacture, a bulk element of such material can be obtained and cut to size to yield a predetermined length between opposing ends 112, 112b to accommodate one row Rs of aligned elements S. Aligning member 102 can be a modular component structured for use with at least one additional apparatus 100 having, e.g., an adjacent aligning member 114 which may be substantially horizontally aligned with aligning member 102. In an example, aligning member 102 can have a horizontal length of approximately eight feet between opposing ends 112a, 112b. As discussed elsewhere herein, aligning member 102 can include coupling components 116 at each end 112, 112b to join aligning member 102 to aligning member(s) 114 of an adjacent apparatus. Multiple apparatuses 100 can thus be used together to install one row Rs of aligned elements S having a greater horizontal length than one aligning member 102.
Support 104 can be mechanically coupled to a first location 118 of aligning member 102, such that support 104 extends substantially perpendicularly relative to aligning member 102. As discussed in detail elsewhere herein, multiple supports 104 may be used in other embodiments of apparatus 100. First location 118 can be positioned at an intermediate position on aligning member 102, e.g., approximately midway between first and second ends 112a, 112b of aligning member 102. In an embodiment, support 104 can be affixedly coupled to aligning member 102 through any currently-known or later-developed type of fixed joint for preventing movement of support 104 in any direction relative to aligning member 102. In these situations, support 104 can be coupled to aligning member 102 through, e.g., a weld bond, one or more fixed fasteners (bolts, screws rivets, etc.), dovetailed members, etc. In other embodiments, support 104 can be pivotably coupled to aligning member 102 through a pivotable coupling 122. Pivotable coupling 122 can include any currently-known or later developed instrument for preventing translational movement of support 104 relative to aligning member 102, while permitting at least limited rotational movement of support member 104 about aligning member 102. As shown, pivotable coupling 122 can allow movement substantially along the direction of arrow P to provide angular adjustment of aligning member 102. Pivotable coupling 122 can thus permit a user to adjust aligning member 102 such that Rs of aligned elements S may be installed at a desired position and/or angular orientation. Pivotable coupling 122 can include any currently-known or later developed instrument for permitting rotation of support 104 relative to aligning member 102 along line P, e.g., a hinge, flexible brace, a rotatable joint, a pivot bearing, etc., which may be adjusted, e.g., by the use of a threaded fastener selector, application of force by a user to change the position and/or orientation of pivotable coupling 122, moving the position of a pin within a pivotable component which may be adjusted, etc.
Regardless of whether support 104 is coupled to aligning member 102 through pivotable coupling 122 or another type of coupling component, a removable coupler 124 may also connect aligning member 102 and/or pivotable coupling 122 to support 104. According to an example, removable coupler 124, e.g., one or more removable fasteners such as a pin, rivet, lock, etc. Removable coupler 124 can selectively be removed from apparatus 100 to structurally detach support 104 from aligning member 102, and thereafter reconnect support 104 to aligning member 102 at another location. In this manner, a user can adjust the position of support 104 relative to aligning member 102 to accommodate different buildings, surfaces 10, and/or differently sized or positioned rows Rs of aligned elements S. In still further examples, a user may adjust the number of supports 104 connected to aligning member 102, e.g., by adding more removable couplers 124 to aligning member 102 and connecting additional supports 104 and/or pivotable couplings 122 to aligning member 102 through removable couplers 124. Thus, apparatus 100 can be freely modified to include two or more supports 104 by attaching two or more respective removable couplers to various locations 118 of aligning member 102. It is thus understood that pivotable coupling 122 can be used together with one or more removable couplers 124, or that such components may be used separately and/or independently in various embodiments of apparatus 100.
Each support 104 can also include features for assisting a user in adjusting apparatus 100 to install each row Rs of aligned elements S. As shown, support 104 can include a plurality of markers 126 for identifying a desired displacement between each row Rs of aligned elements S. The separation between each marker 126 on support 104 need not correspond with the vertical dimension of each element S, e.g., because some rows Rs of aligned elements S may overlap or otherwise be positioned on top of other rows Rs of aligned elements S. During operation, a user can move support 104 relative to surface 10 by predetermined increments shown through markers 126 to install successive rows Rs of aligned elements S without the need for a separate measurement or alignment device, and without moving mount 106 to another position on surface 10.
Referring to
Mount 106 can also include a support positioner 144 positioned on mounting member 142, and which slidably receives and selectively vertically positions support 104 relative to surface 10. Sliding movement of support 104 relative to support positioner 144 of mount 106 can allow a user to adjust the position of aligning member 102 relative to surface 10 without separately attaching and detaching aligning member 102 to surface 10. Support positioner 144 can be embodied, e.g., as one or more mechanical coupling components for receiving support 104 therein, and which may permit axial movement of support 104, e.g., along vertical line V (
Mount 106 can also include one or more fasteners 146 for holding support 104 in a desired vertical position relative to surface 10 and mount 106. As shown, fastener 146 can include a pin for externally engaging support 104, e.g., at an outer surface or recessed element thereof. In alternative embodiments, fastener 146 can include, e.g., a rivet, screw, lock, brace, clamp, and/or other component for selectively prohibiting movement of support 104 relative to mount 106, e.g., along line V (
In an alternative embodiment depicted in
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Embodiments of the present disclosure can provide multiple technical and commercial advantages, some of which are discussed herein by way of example. Embodiments of apparatus 100 can operate without separately mechanically coupling aligning member 102 to surface 10 when installing each row Rs of aligned elements S. Instead, a user can couple mount(s) 104 to surface 10 and adjust supports 104 to install multiple rows Rs of aligned elements S while mounts 106 remain in a single position. In addition, aligning member 102 can be closely angularly aligned with each row Rs of aligned elements S before installation, and/or adjusted easily by movement of supports 104. Embodiments of apparatus 100 can also reduce risk of human error during installation and thus may reduce installation time and costs.
Approximating language, as used herein throughout the specification and claims, may be applied to modify any quantitative representation that could permissibly vary without resulting in a change in the basic function to which it is related. Accordingly, a value modified by a term or terms, such as “about,” “approximately,” and “substantially” are not to be limited to the precise value specified. In at least some instances, the approximating language may correspond to the precision of an instrument for measuring the value. Here and throughout the specification and claims, range limitations may be combined and/or interchanged, such ranges are identified and include all the sub-ranges contained therein unless context or language indicates otherwise. “Approximately” as applied to a particular value of a range applies to both values, and unless otherwise dependent on the precision of the instrument measuring the value, may indicate +/−10% of the stated value(s).
The terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the disclosure. As used herein, the singular forms “a,” “an,” and “the” are intended to include the plural forms as well, unless the context clearly indicates otherwise. It will be further understood that the terms “comprises” and/or “comprising,” when used in this specification, specify the presence of stated features, integers, steps, operations, elements, and/or components, but do not preclude the presence or addition of one or more other features, integers, steps, operations, elements, components, and/or groups thereof.
Number | Date | Country | |
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62431849 | Dec 2016 | US |