The present invention relates generally to the field of devices for removing foreign material from a body of liquid.
Many different types of reservoirs including tanks for holding a variety of liquids accumulate foreign material at the bottom of the reservoir or tank. Various types of devices have been provided in an attempt to remove the foreign material, typically through the use of air lift pumps requiring expenditure of large amounts of energy. The expense associated with the removal process adds significantly to the overall cost of maintaining the reservoir and tank. Particularly, in the field of raising shrimp or fish, the foreign material in the water can result in the development of a virus negatively impacting the shrimp. It is possible to place chemicals in the water in an attempt to control the virus; however, certain customers object to the use of chemicals detracting from such an approach. Other approaches include genetically engineering the shrimp to avoid the negative impact of the virus. The ultimate solution is to provide clean water for the raising of the shrimp or fish. I have therefore tried many approaches in providing the cleanest water possible to avoid the above problems.
One possible approach is to provide a cone shaped container in which the water is swirled to a bottom drain whereat the waste material is removed. Such an approach again takes considerable energy. Large outside reservoirs provide a very difficult hurdle in such an approach due to the quantity of the water. An object of this invention is therefore to provide clean water in the reservoir or tank in an efficient and low cost manner.
In the U.S. Pat. No. 4,181,614 assigned to The British Petroleum Company Limited, there is disclosed a horizontally extending pipe having a sloping inverted channel connected at its highest point to a riser pipe. Gas in introduced into the sloping inverted channel to direct the foreign material within the liquid to the riser pipe.
Another approach is disclosed in the U.S. Pat. Nos. 5,772,885 and 6,234,323 issued to Sarrouh which use a horizontally extending conduit moved horizontally on a track across the tank bottom. Both the '885 and '323 patents are directed to removing sludge from a wastewater treatment facility.
Another approach is disclosed in the U.S. Pat. No. 7,105,096 issued to Meurer which employs a horizontally extending pipe connected to a vacuum pump causing low pressure to be applied to the pipe for the removal of sludge from the floor of a basin.
The U.S. Pat. No. 4,600,338 issued to Van Bruwaene et al. discloses a device for removing high density foreign material from the bottom of a body of water by means of a horizontally extending intake duct connected to a riser pipe having an airlift pump thereon. U.S. Pat. No. 5,161,914 issued to Rahn et al. discloses a horizontal trench having a perforated casing attached to a vacuum pump by means of a vertical riser. U.S. Pat. No. 1,703,041 issued to Imhoff discloses a device for supplying compressed air at the bottom of a tank to drive oil particles within sewage to the top level of the tank whereat they are removed. U.S. Pat. No. 8,372,274 issued to Early et al. discloses a wastewater treatment system utilizing pumps and filters for decontaminating the wastewater.
In order to remove the foreign material including sludge from the body of liquid while using minimum energy, I have devised an inverted u-shaped conduit that extends along the bottom of the reservoir or tank that, in turn, is connected to a vertically extending outlet pipe. The conduit includes a restricted channel into which gas is directed to pull the foreign material through the inlets of the horizontally extending conduit and then through the channel to the upper most surface of the cavity of the horizontally extending conduit. The uppermost surface slopes gently upward allowing the gas bubbles to move the foreign material and liquid toward the outlet pipe. The upward slope of the innermost surface of the conduit enables the gas bubbles and liquid flow to move under the force of the gas pressure towards the outlet pipe. The channel is formed by an insert located in the cavity having upwardly facing surfaces opposed to the downwardly facing surfaces of the conduit.
A circular or part circular tank is used in certain instances instead of using an elongated reservoir or tank for holding the shrimp or other animals. I have therefore devised a cone shaped device for fitting inside the circular tank for lifting the foreign material and liquid from the bottom of the tank toward the outlet pipe. A major hurdle encountered in designing the device was to minimize the energy required to lift the material and liquid. By using a flow channel which increases in size as the material moves from the bottom of the tank coupled with an arrangement of injecting air into the channel, the amount of energy is minimized. Disclosed herein is such a design. Further, I have discovered that by using the flow channel which increases in size as the material moves from the bottom of the tank coupled with the arrangement of air injection allows a great increase in the volume of liquid that is moved with a small amount of energy. Thus, such a cone shaped device is not restricted to use with only a circular tank or reservoir but also may be used with an oblong or elongated tank. It is further possible to place multiple cone shaped devices along the length or width of the circular, oblong or elongated tank depending on the volume of water to be moved.
Considerable energy is required to lift liquid, such as water, to the top of a body of liquid. Any reduction in the energy provides a saving over time for the efficient operation of a system used to oxygenate the liquid thereby improving the overall operation of the system. Disclosed is a supplemental liquid lift that may be added to the horizontally extending primary lift devices shown in
In the case of aerating water in an outside larger reservoir, further effort is required to install the various components of the aforementioned systems, including the source of pressurized air, vessels for mixing the water and air, and the various conduits for routing the water and air along with the wiring for powering the systems. Disclosed herein is a new system wherein the entire aerating system is located on dry land with the incoming and outgoing water conduits being the only components that extend into the reservoir thereby allowing for a quick installation.
A preferred embodiment of the present invention is a system located on dry land for withdrawing water from a body of water, aerating same and returning the aerated water back to the body of water. The system includes an air compressor, a water vessel, an outer cone associated with the vessel, and an outer cone having an inwardly facing conical surface. The inner cone is located within the outer cone and has an outwardly facing conical surface spaced apart from the inwardly facing conical surface forming a water passage. A water conduit extends from the body of water to the water vessel to convey water into the water vessel whereas an air conduit extends from the air compressor to the inner cone directing compressed air into the inner cone mixing with the water in a water passage between the cones. A return conduit extends from the outer cone to the body of water to convey aerated water back to the body of water.
It is an object of the present invention to provide a new and improved device for aerating water.
A further object of the present invention is to provide an apparatus having a primary liquid lift device coupled with a supplemental liquid lift device to efficiently to lift liquid from a body of liquid.
A further object of the present invention is to locate a system on dry land that will aerate water withdrawn from a nearby body of water and return aerated water back to the body of water.
Related object and advantages of the present invention will be apparent from the following description.
For the purposes of promoting an understanding of the principles of the invention, reference will now be made to the embodiments illustrated in the drawings and specific language will be used to describe the same. It will nevertheless be understood that no limitation of the scope of the invention is thereby intended, such alterations and further modifications in the illustrated device, and such further applications of the principles of the invention as illustrated therein being contemplated as would normally occur to one skilled in the art to which the invention relates.
Referring now more particularly to
The bottom edge portions 27 and 28 are spaced apart from floor 21 by spacers 33 fixedly mounted to the conduit 22. Spacers 33 are located and spaced apart along the length of the conduit thereby spacing the bottom edge of edge portions 27 and 28 apart from floor 21 and forming a plurality of inlets 34 (
Conduit 22 includes an outlet 40 (
In the alternate version shown in
Ends 60 and 61 are closed in order to allow fluid flow into cavity 23 only through passages 34 with the fluid flow then exiting via outlet pipe 40. End 60 is shown open in the drawings to illustrate more clearly the internal channels. Surface 50 is spaced apart from floor 21 by distance 70 (
The apparatus shown in the drawings can be used for removing sludge from a reservoir of liquid including any type of foreign material that is mixed with water located in the reservoir. Further, the apparatus may be used for moving or lifting the liquid, such as water, to oxygenate the liquid. Housing 22 is elongated and has a downwardly opening cavity or enclosure extending between the opposite ends of the housing. The opposite edge portions 27 and 28 extend along the length of the enclosure and are supported by means including spacers 33 resting atop the floor of the reservoir forming inlets between the edge portions and the floor for the sludge and liquid in the reservoir to flow into cavity 23. The gas emitters 25 and 26 extend along the length of the opposite edge portions and are connected to a source 35 of pressurized gas to emit gas into the cavity of the enclosure thereby drawing liquid and sludge via the inlets 34 into the cavity. The outlets 29 of the gas emitters 25 and 26 are pointed upwardly into channels 30 formed between the downwardly facing surface 32 of the housing and the upwardly facing surface 31 of structure 24 located within the cavity. In other words, surfaces 31 and 32 cooperatively form the channel through which the liquid and sludge is directed upwardly from the inlets 34 to the upper most portion or surface 50 of the cavity formed by the intersection of the pair of channels 30 intersecting at the apex of the triangular shaped structure 24. An outlet 40 located at one end of the housing is connected to an optional lift pump 42 for withdrawing the liquid and sludge from the cavity. Surface 50 extends generally upward at from one to ten degree angle relative to the horizontal from end 60 to end 61 to allow the natural tendency of gas bubbles to rise thereby pulling the sludge in the liquid upwardly to the outlet with minimum external energy required to move the liquid and sludge.
Structure 24 is solid and relatively heavy so as to remain stationary on the floor of the reservoir. Structure 24 is a flow direction device positioned between the opposite edge portions 27 and 28 of the enclosure.
In the version of
In the alternate version illustrated in
A cone-shaped device 100 is shown in
A source of pressurized gas, namely, air 35 is connected by line 112 to passage 123 provided in base 101 which in turn is connected to air outlets 113 positioned atop base 101 between the inner surface 114 of the shell 102 and the outwardly facing surface 108 of the cone 103. Thus, air bubbles move upwardly from the base in the conical shaped channel 116 surrounding cone 103 between the cone and the shell. The plurality of air outlets 113 are positioned around the circumference of cone 103 allowing the air bubbles to surround the cone and move upwardly toward the top 117 of the cone.
Channel 116 is conical in shape since it surrounds cone 103 and expands in width from the base 101 to the top 117 of the cone since surface 108 of cone 103 is at an angle 110 of 45 degrees relative to horizontal which is less than the angle 109 of 60 degrees formed by the inner surface 114 relative to horizontal of shell 102. Thus, the inwardly facing surface of the outer cone side wall diverges for the outwardly facing surface of the inner cone side wall in an upward direction. As a result, the air bubble flow velocity within channel 116 decreases as the bubbles rise to the top of the cone carrying any foreign material within the channel to the top of the cone.
A booster air bubble outlet 118 is provided at the top 117 of cone 103 and is connected by an air passage 120 extending through cone 103. Passage 120 is connected to passage 123. The air bubbles exiting outlet 118 flow into open ended chamber 111 located between the top of the cone and the outlet pipe 41 between the inwardly facing surface 114 of shell 102. Likewise, the air bubbles and foreign material exit channel 116 into chamber 111 at a relative low velocity as compared to the velocity within channel 116 adjacent base 101. Thus, the air bubbles exiting outlet 118 increase or boost the velocity of the liquid and foreign material in channel 116 and chamber 111 causing flow toward outlet conduit 41. An optional conventional airlift pump 42 is operable to lift the liquid and foreign material within pipe 41 and then exiting the tank or reservoir via outlet pipe 43.
In one version of the shell shaped cone 100, channel 116 was 4 inches wide between surfaces 108 and 114 at location 106 adjacent base 101 and 6 inches wide at location 107 at the top 117 of cone 103. In this same version, the inlets 119 were ½ inch high between the bottom edge of shell 102 and base 101 between spacers 104. A total of eight spacers were used to space the shell atop the base. Likewise, in the same version a total of 65 air outlets 113 having ⅛ inch diameter outlet openings were positioned around the circumference of channel 116 adjacent base 101 whereas the air outlet 118 atop cone 103 had a ¼ inch diameter outlet opening. The diameter of cone 103 adjacent base 101 was 36 inches. The base in the same version weighed at least 50 pounds.
Another embodiment incorporating the present invention is shown in
A second truncated conical structure 200 (
Tube 202 is mounted to bottom wall 222 of chamber 201 and extends through the top wall 221 of the air chamber opening into lift cavity 230. The bottom end of tube 202 extends through bottom wall 222 of chamber 201 and into the top of the bottom lift 102 allowing water flow from the bottom water cavity 116 to flow upwardly through air chamber 201 and into lift cavity 230.
An accelerator 241 is mounted within cavity 230 and consists of a top cone 231 and a bottom cone 232 mounted back to back so that the base of the top cone is mounted to and in contact with the upwardly facing base of cone 232. Accelerator 241 is supported in the middle of cavity 230 by a plurality of radially extending rods 270 having outer ends attached to the side wall 220 of the cone and inner ends attached directly to the accelerator. The accelerator is positioned in line with the outlet of tube 202. Thus, cone 232 is pointed downward with the apex 235 of the cone located at the lower most portion of accelerator 241 further causing the water flowing upwardly to impinge upon the diverging conical surface 243. The top cone 241 includes an outer conical surface 250 which converges towards the top of side wall 220 forming a water channel 251 through which the water flowing upwardly from the bottom cone accelerates.
The bottom lift includes a downwardly opening enclosure with a truncated conical shaped side wall of shell 102 forming a primary or first water lift cavity 111. The enclosure has a water inlet 119 for liquid or water from the reservoir to flow into the cavity and further has a water outlet, namely the top end 260 of shell 102. The source of pressurized air 35 has first gas outlets 113 opening into the cavity and forces the water in the cavity to move upwardly to the water outlet at the top end 260 of the enclosure.
The truncated cone shaped structure 200 is located above the bottom lift device and has an inwardly facing surface 261 that forms a second or supplemental water lift cavity 230. The water outlet 260 of the bottom lift opens into the supplemental water lift cavity 230. The source of pressurized gas 35 has a second gas outlet in fluid communication via the interior 224 of air chamber 201 and thus, the supplemental water lift cavity 230.
The water accelerator 241 located in cavity 230 is positioned above the top end of the lower lift and restricts the size of the top lift cavity 230 forming a water flow channel 251 between the accelerator and the side wall 220 and cooperatively with the source of pressurized air accelerates water flow upwardly through channel 251. Thus, the lower cone structure shown in
The present invention contemplates and includes use of the upper water lift structure 200 without the necessity of utilization of the lower water lift structure depending upon the requirements for moving the water. In such a case, tube 202 is provided with inlets, such as apertures or is spaced apart from the floor of the reservoir allowing water to enter tube 202 and then moving upwardly under the force of the pressurized air entering cavity 230 via chamber 201.
In the embodiment shown in
The preferred embodiment of the present invention is shown in
System 300 includes an outer cone 303 positioned atop a base plate 321 resting on land 301 with an inner cone 304 located within the outer cone 303. Both cones are located in a water vessel 305 sealed circumferentially to the outer surface of cone 303. A water conduit 306 extends from reservoir 302 into vessel 305 and delivers the unaerated water to the vessel. An air conduit 307 extends from a conventional air compressor 308 and into the lower portion of the inner cone 304.
Inner cone 304 has a conical shaped side wall 309 (
Plate 310 includes stiffening ribs 320 that are affixed thereto and extend downwardly toward the base plate 321. A plurality of air holes 322 extend through side wall 303 immediately beneath plate 310. Lower chamber 312 is an air chamber receiving pressurized air via air conduit 307 connected at its opposite end to air compressor 308. Introduction of air via conduit 307 into chamber 312 results in the air flowing through air holes 322 into passage 316 introducing bubbles into the water and resulting in the water/air mixture to flow upwardly in passage 316.
The side wall 318 (
The conical side wall 318 of the outer cone 303 is arranged at a 60 degree angle relative to the horizontal whereas the conical side wall 309 of the inner cone 304 is arranged at a 45 degree angle relative to the horizontal resulting in the width 330 (
Many advantages are achieved with the present invention. In particular, the embodiment of
While the invention has been illustrated and described in detail in the drawings and foregoing description, the same is to be considered as illustrative and not restrictive in character, it being understood that only the preferred and alternate embodiments have been shown and described and that all changes and modifications that come within the spirit of the invention are desired to be protected.
This application is a continuation-in-part of U.S. patent application Ser. No. 15/008,568 filed Jan. 28, 2016 which is a continuation-in-part of U.S. patent application Ser. No. 14/454,077, now U.S. Pat. No. 9,434,631 and entitled Apparatus for Removing Material from a Body of Liquid.
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Number | Date | Country | |
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20180022627 A1 | Jan 2018 | US |
Number | Date | Country | |
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Parent | 15008568 | Jan 2016 | US |
Child | 15724339 | US |
Number | Date | Country | |
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Parent | 14454077 | Aug 2014 | US |
Child | 15008568 | US |