Claims
- 1. Apparatus for unpacking boxes of carriers, which includes:a fixed frame, a full-box-conveyor, an empty-box-conveyor, and a magazine; wherein the full-box-conveyor holds a quantity of full boxes, the boxes containing respective batches of the carriers; a bucket, having front, back, left, right, top, and bottom panels; wherein some of the panels of the bucket are open/closable panels; wherein the front panel is one of the open/closable panels of the bucket, and the apparatus includes an operable front-motor which, when operated, opens and closes the front panel of the bucket; an operable box-motor, which, when operated, drives one of the boxes occupying a senior position on the full-box-conveyor, with its batch of carriers contained therein, off the full-box-conveyor, and into the bucket, through the front panel of the bucket; a bucket-cradle, in which the bucket is guided for pivoting movement about a bucket-axis in the bucket-cradle; an operable pivot-motor, which, when operated, rotates the bucket about the bucket-axis relative to the bucket-cradle; the bucket-cradle includes motion-constraints, which are so structured that the bucket cannot move relative to the bucket-cradle in any mode other than pivoting about the said bucket-axis; an operable box-extractor, which, when operated, extracts the box from the bucket, leaving the batch of carriers remaining in the bucket, and deposits the extracted box on the empty-box-conveyor; a bucket-elevator, which guides the bucket-cradle for bodily up/down motion of the bucket-cradle, relative to the frame of the apparatus; and an operable elevator-motor, which, when operated, drives the bucket-cradle for up/down motion relative to the frame of the apparatus.
- 2. Apparatus of claim 1, wherein the apparatus includes an operations-controller, which is programmed to carry out the following operations:to operate the elevator-motor and the pivot-motor until the bucket lies in position and orientation to receive the senior box from the full-box-elevator; to operate the front-motor, thereby opening the front panel of the bucket; to operate the box-motor, thereby driving that box into the bucket; to operate the front-motor, thereby closing the front panel of the bucket; to operate the box-extractor, thereby extracting the box up out of the bucket and depositing the extracted box on the empty-box-conveyor, leaving the batch of carriers in the bucket; to operate to closed positions those of the open/closable panels of the bucket that are necessary to prevent the carriers in the bucket from passing out of the bucket; to operate the elevator-motor, thereby lowering the bucket, with the carriers closed therewithin, in the bucket-cradle, downwards in the elevator, to the magazine; to operate to open positions those of the open/closable panels of the bucket that are necessary to enable the carriers in the bucket to pass out of the bucket into the magazine; and to transfer the batch of carriers to the magazine, from the bucket.
- 3. Apparatus of claim 1, wherein the top panel of the bucket is one of the open/closable panels of the bucket, and the apparatus includes an operable top-motor which, when operated, opens and closes the top panel of the bucket.
- 4. Apparatus of claim 1, wherein the bottom panel of the bucket is one of the open/closable panels of the bucket, and the apparatus includes an operable bottom-motor which, when operated, opens and closes the bottom panel of the bucket.
- 5. Apparatus of claim 2, wherein:the bottom panel of the bucket is one of the open/closable panels of the bucket, and the apparatus includes an operable bottom-motor which, when operated, opens and closes the bottom panel of the bucket; the operations-controller is programmed to carry out the following operation: after operating the elevator-motor to lower the bucket to the magazine, to operate the bottom-motor, enabling the carriers to pass from the bucket downwards into the magazine.
- 6. Apparatus of claim 1, wherein the left and right panels of the bucket are solid, each of those panels being so structured as to prevent the passing of the box, or of the carriers, into or out of the bucket through that panel.
- 7. Apparatus of claim 6, wherein:the open/closable panels of the bucket comprise respective pairs of left and right hinged doors, which are hinged respectively from the solid left and right panels of the bucket; the left and right doors, when closed, occupy only a small marginal area of the open/closable panel, contiguous respectively with the left and right panels.
- 8. Apparatus of claim 1, wherein:the magazine is arranged in a carriers-upright-in-a-row configuration; the magazine includes a platform on which the carriers are supported; the platform has a width W, and the carriers have a dimension D as measured in the direction across the width of the platform; the width W of the platform is shorter than the dimension D of the carriers, whereby ends of the carriers protrude beyond the edges of the platform; the bucket is wider, internally, between the left and right panels, than the dimension D of the carriers; in respect of each of the open/closable panels: when the left and right doors are closed, they do not fill the whole panel, but leave a gap G between the doors; and the gap G between the closed doors is larger than the width W of the platform of the magazine.
- 9. Apparatus of claim 2, wherein:the senior box, in the senior position on the full-box-conveyor, containing the batch of carriers, has a bottom panel, which closes off the bottom of the senior box; the box-extractor includes an operable box-lift-off-head, which, when operated, and when contacted by the bottom panel, snags the bottom panel of the box; the operations-controller is programmed to carry out the following operations, after the box of carriers has been placed inside the bucket, and the bucket has been inverted, and the bottom panel of the bucket, now facing upwards, has been opened: to bring the bottom panel of the box in the bucket into contact with the box-lift-off-head; to operate the box-lift-off-head, thereby snagging the box thereto; to operate the elevator-motor, thereby lowering the bucket; and the arrangement of the apparatus is such that the carriers remain with the bucket as the bucket is lowered in the bucket-elevator, and the box remains with the box-lift-off-head.
- 10. Apparatus of claim 9, wherein:the box-lift-off-head is mounted on a swing-lever, which is pivoted to the fixed frame; the swing-lever is pivotable between a box-snagging position and a box-discharge position; in the box-snagging position of the swing-lever, the box-lift-off-head is in position to snag the box from the bucket; and in the box-discharge position, the box-lift-off-head is in position to deposit the box onto the empty-box-conveyor; the box-extractor includes an operable swing-lever-motor, which, when operated, pivots the swing-lever between the said positions; and the operations-controller is programmed to carry out the following operation, after the bucket, containing the batch of carriers, has been lowered away, on the elevator, from the extracted box: to operate the swing-lever-motor, thereby transferring the extracted empty box onto the empty-box-conveyor.
- 11. Apparatus of claim 1, wherein the bucket-elevator includes a bucket-guide for constraining and guiding the said up/down motion of the bucket-cradle, the path to which the bucket-cradle is constrained being termed the bucket-path.
- 12. Apparatus of claim 11, wherein:the bucket-elevator includes a guide-slipper, which is fixed to the bucket-cradle; the bucket-elevator includes a guide-track, which is fixed to the frame of the apparatus; the apparatus is so structured that the guide-slipper is constrained to slide along the guide-track; and the apparatus is so structured that the bucket-path is a straight line.
- 13. Apparatus of claim 12, wherein the bucket-path is substantially vertical.
- 14. Apparatus of claim 6, wherein the pivot axis runs through the left and right panels of the bucket.
- 15. Apparatus of claim 1, wherein the bucket is rotatable about a pivot-axis, relative to the bucket-cradle, and the pivot-axis lies in a horizontal plane in all positions of the bucket on the bucket-elevator.
- 16. Apparatus of claim 1, wherein:the magazine is arranged in a carriers-upright-in-a-row configuration; the plane of the carriers as they lie in the senior box on the full-box-conveyor is aligned along a horizontal line in a direction A; and the arrangement of the apparatus is such that the plane of the carriers as they lie in the magazine is aligned along a horizontal line that is parallel to the direction A.
- 17. Apparatus of claim 16, wherein the direction A is parallel to the longitudinal axis of the full-box-conveyor.
- 18. Apparatus of claim 1, wherein the carriers comprise cardboard carriers for carrying respective vendible packs of receptacles of liquid, for example cans of soft drinks or bottles of beer.
Priority Claims (1)
Number |
Date |
Country |
Kind |
0129115 |
Dec 2001 |
GB |
|
Parent Case Info
The present invention represents a development of the technology described in patent publication U.S. Pat. No. 6,213,707, to which attention is directed. Many of the structures and components as described herein are explained more fully in that publication.
US Referenced Citations (1)
Number |
Name |
Date |
Kind |
6213707 |
Liehs et al. |
Apr 2001 |
B1 |