Patent Application
20200238440
The present invention relates to an apparatus for machining a workpiece with a laser beam, and to a method of assembling the apparatus. The apparatus is specifically for machining the workpiece with a laser beam coupled into a fluid jet. In particular, the apparatus of the invention has an improved splash guard, i.e. has an improved protection against fluid and particulates splashing back from the workpiece into the apparatus. Further, the assembly method of the invention includes an alignment process supporting the improved splash guard protection.
Conventional apparatuses for machining a workpiece with a laser beam, which is coupled into a fluid jet impinging onto a workpiece, are generally known.
In one such conventional apparatus, a splash guard is provided to a fluid jet outlet of the apparatus. The splash guard is realized by a thin metal sheet, and has the purpose of reducing the amount of fluid splashing back from the workpiece into the apparatus, when the workpiece is machined with the laser beam. This is, because fluid entering back into the apparatus may negatively affect the fluid jet generation inside of the apparatus. The fluid jet is typically generated by a fluid nozzle. If back-splashing fluid enters the apparatus and adheres to the nozzle, it may disturb the fluid jet generation such that the fluid jet flickers or even breaks down. This would make the workpiece machining process impossible or at least very inefficient. The thin metal sheet provides a relatively cheap solution, but has several disadvantages as described below.
The metal sheet splash guard is mounted onto the apparatus before its operation is started, and without having an exit aperture for the fluid jet. When the operation of the apparatus is started, the laser beam drills a hole into the thin metal sheet, which allows the fluid jet to exit. However, a shape and diameter of this exit aperture cannot be controlled. In particular, the resulting exit aperture is often not round, like the fluid jet, but rather oval of shape. Thus, unnecessary space is created, through which fluid splashing back from the workpiece may enter the apparatus. Furthermore, when the exit aperture is drilled by the laser beam, the fluid jet is already generated, so that fluid starts accumulating inside of the apparatus. This fluid needs to be released from the apparatus, and therefore the splash guard is provided with additional apertures. Unfortunately, also these additional apertures potentially allow fluid that splashes hack from the workpiece to enter the apparatus, and there to deteriorate the fluid jet quality. Notably, any disturbance of the fluid jet generation leads to a systematically shorter effective fluid jet, and accordingly to a significantly decreased workpiece machining efficiency. Specifically, with the conventional apparatus employing the thin metal sheet solution, the efficiency may be decreased by up to 30% or more from a best case value of this solution.
Moreover, the exit aperture will disadvantageously deform, particularly widen, during the operation of the apparatus, due to laser beam absorption. This unavoidable deformation constantly increases the probability that fluid splashes back into the apparatus. In addition, the splash guard has to be replaced rather often (more or less each time the apparatus is started anew), because the metal sheet erodes during operation of the apparatus.
Other conventional apparatuses therefore use fixedly installed cover parts. The cover parts at least partially close the respective apparatus in direction of the workpiece, and have pre-made exit apertures for the fluid jet. However, the cover parts do not sufficiently prevent that back-splashing fluid enters the apparatus. This is because either the pre-made exit aperture is too large, or because additional apertures are provided in the cover parts, in order to allow either fluid or gas to exit. Furthermore, due to the fixed installment of the cover parts already before operating the apparatus, an alignment or re-alignment of the exit aperture with the fluid jet is difficult. This is actually one reason for providing these cover parts with relatively large exit apertures (compared to the fluid jet diameter). Furthermore, also an exchange of the cover parts is not possible or at least difficult, for instance, if a cover part needs to be cleaned or replaced after prolonged use of the apparatus.
In view of these problems and disadvantages, the present invention aims at improving the conventional apparatuses. It is accordingly an object of the present invention to provide an apparatus for machining a workpiece with a laser beam coupled into a fluid jet, which can machine the workpiece more efficiently and with improved process stability. In particular, the invention aims at better stabilizing the fluid jet when machining the workpiece, particularly, when drilling and milling the workpiece. To this end, the invention desires an improved protection against back-splashing fluid, and thus an undisturbed generation of the fluid jet inside of the apparatus, with a consequent increase in lifetime, and performance of components. Additionally, the invention also intends to reduce gas consumption, in case that a protective gas layer is provided enveloping the fluid jet.
The object of the present invention is achieved by the solution provided in the enclosed independent claims. Advantageous implementations of the present invention are defined in the dependent claims.
In particular, the present invention proposes an apparatus with an enclosure acting as an improved splash guard, and proposes an assembly method of the apparatus that includes an alignment process of an exit aperture of the enclosure and the fluid jet. The structural features of the apparatus and the assembly method advantageously cooperate.
A first aspect of the present invention provides an apparatus for machining a workpiece with a laser beam, the apparatus comprising a nozzle for generating a pressurized fluid jet, at least one optical element configured to couple the laser beam into the fluid jet, a hermetic enclosure surrounding the nozzle and the at least one optical element, wherein the hermetic enclosure includes an upper part provided with an interface unit, and a lower part removably attached to the upper part by means of the interface unit and comprising an exit aperture for outputting the fluid jet towards the workpiece, wherein the exit aperture and the fluid jet are coaxially aligned.
The pressurized fluid jet acts like a wave guide for the laser beam, and guides the laser beam onto the workpiece by means of total internal reflection. Thus, the workpiece can be machined with the laser beam.
“Hermetic enclosure” means an enclosure, which prevents fluid and gas exchange between the inside of the apparatus and the atmosphere surrounding the apparatus, except through the exit aperture. Therefore, the materials forming the upper part and the lower part are impenetrable for fluid and gas. Furthermore, the connection between the upper part and the lower part is fluid and gas tight. Of course, in order to generate the fluid jet in the apparatus, the fluid needs to be supplied to the inside of the apparatus. Moreover, in the preferable case that the fluid jet is to he enveloped by a gas layer, also the protection gas needs to be supplied to the inside of the apparatus. However, the fluid and/or gas are supplied such that the apparatus and the external fluid and/or gas supply form a closed system. Therefore, such purposefully supplied fluid and/or gas is not to be exchanged with the atmosphere surrounding the apparatus, and thus does not mean that the enclosure is not hermetic. A preferred consequence of the hermetic enclosure is that the flow of fluid into the apparatus (for generating the fluid jet) is equal to the flow of fluid out of the apparatus through the exit aperture. Likewise, the flow of gas into the apparatus (for providing the protective gas layer around the fluid jet) is preferably equal to the flow of gas out of the apparatus through the exit aperture.
“Removably attached” means that the lower part can be detached from the upper part in a non-destructive manner without damaging any part of the apparatus. It means in particular that the lower part is intended to he removed. Preferably, it means that the lower part can be easily removed from the upper part, i.e. without any complicated and time-consuming disassembly of the apparatus or its enclosure, respectively.
“Coaxially aligned” implies that the exit aperture is round (at least within a deviation from perfect roundness of at most 5 micron, preferably at most 3 micron) and that a center of this round aperture is aligned with a center of the assumedly round cross-section of the fluid jet. In particular, coaxially aligned means that the fluid jet is centered within the round exit aperture (at least with a deviation from perfect centering of below 10 micron, preferably below 5 micron).
The hermetic enclosure of the apparatus serves as an improved fluid splash protection, which significantly reduces the probability that fluid splashes back from the workpiece into the apparatus. Thus, the apparatus can carry out a workpiece machining process, which is significantly more efficient and stable than a machining process carried out with a conventional apparatus.
One reason for the improved splash protection (and in fact for the hermiticity of the enclosure in the sense of this document) is that the enclosure does not have any additional fluid and/or gas release apertures. Such release apertures can be avoided because of the assembly method of the apparatus (described below in more detail), especially because of the assembly procedure of the lower part to the upper part. This assembly procedure includes an alignment process of the exit aperture and the fluid jet, which can advantageously be carried out with the lower part detached from the upper part. This is possible because of the design of the lower part, which is removably attachable to the upper part of the hermetic enclosure, and because of the interface unit and the hermetic interface design. Accordingly, during the alignment process, fluid does not accumulate in the apparatus, and thus no fluid release apertures are required.
Another reason is the coaxial alignment between the round fluid jet and the round exit aperture, which reduces unnecessary space through which splashing fluid could enter into the apparatus. The coaxial alignment is another advantageous consequence of the alignment process, which is carried out during assembly of the apparatus and improves the fluid jet stability.
Because the lower part is removable from the upper part, cleaning of the apparatus and replacement of parts of the apparatus are simplified.
In a preferred implementation form of the apparatus, a hermetic interface between the upper part and the lower part is formed, for instance, by a rubber insulation unit like a rubber V-ring, by a greased plate to plate contact, or by an ultra-flat plate to plate contact.
The hermetic interface ensures the hermeticity of the enclosure, even though the upper part and the lower part are separate parts, and are preferably easily removable from each other.
In a further preferred implementation form of the apparatus, the lower part is easily removable by pulling it away from the upper part.
Accordingly, in order to remove the lower part, no mechanical operations like de-screwing or de-soldering have to be carried out. The lower part can particularly be pulled off non-destructively from the upper part. This enables fast and easy replacement of the lower part, and also supports the alignment process during assembly of the apparatus.
In a further implementation form of the apparatus, when the lower part is removed, the lower part is re-attachable by simply approaching it to the upper part.
By making the lower part re-attachable by simply approaching the lower part and the upper part towards one another, the alignment process during assembly of the apparatus becomes particularly easy to implement.
In a further preferred implementation form of the apparatus, the apparatus is configured to perform an alignment process of the fluid jet with the exit aperture, when the lower part is removed.
That means that the apparatus has an alignment mode, which allows operation of the apparatus with the lower part detached. In this alignment mode, the apparatus is able to provide the fluid jet and couple the laser beam into the fluid jet, and then preferably use the laser beam monitoring for a pre-alignment of the fluid jet and the exit aperture in the horizontal plane. In particular, the apparatus may be configured to determine a state of the fluid jet by monitoring one or more laser beam reflection patterns, which patterns change when the fluid jet collides with some mechanical part. This can be used to determine that and when the fluid jet collides with an edge of the exit aperture of the lower part, in order to align the fluid jet at least roughly within this exit aperture.
In a further preferred implementation form of the apparatus, at least an exit nozzle of the lower part comprising the exit aperture is made of a hard material, preferably made of sapphire, tungsten carbide or diamond.
The exit aperture can be pre-fabricated and can be made of a hard material, because it is not drilled by the laser beam before intended use of the apparatus. Therefore, the exit aperture of the lower part can be made permanent, i.e. such that it does not change its shape and/or dimensions due to laser beam interaction when the apparatus is operated. Thus, the coaxial alignment is maintained over a prolonged time span, which leads to an improved machining process, particularly in terms of efficiency and stability.
In a further preferred implementation form of the apparatus, a diameter of the exit aperture is between 1-6 times, preferably between 1-3 times, a diameter of the fluid jet.
Thus, the exit aperture can closely guide the fluid jet, wherein the fluid jet is preferentially enveloped by a gas layer. Accordingly, no unnecessary space is created, through which fluid may splash back from the workpiece into the apparatus. The small exit aperture diameter is only possible, because of the specific method by which the apparatus is assembled.
In a further preferred implementation form of the apparatus, the interface unit comprises a magnetic element, and the lower part is attached magnetically to the upper part by means of the magnetic element.
The at least one magnetic element supports the ease of the assembly procedure of the lower part to the upper part, and thus the alignment process of the fluid jet and the exit aperture.
In a further preferred implementation form of the apparatus, the interface unit comprises a mechanical element, preferably a spring element, and the lower part is attached mechanically to the upper part by means of the mechanical element.
This alternative implementation form of the interface unit supports the assembly procedure of the lower part to the upper part, and the alignment process of the fluid jet and the exit aperture.
In a further preferred implementation form of the apparatus, the upper part is provided with a nozzle holder holding the fluid jet generation nozzle.
That means that the upper part is preferably a non-removable part, which provides a stable seat for the fluid jet generation nozzle. This makes the fluid jet generation more precise and stable.
In a further preferred implementation form of the apparatus, a fluid aperture of the nozzle is made of a hard material, preferably made of sapphire or diamond.
Since the aperture of the fluid jet generation nozzle is made of one of these preferred materials, its shape and dimensions can better withstand the fluid pressure and incident laser radiation. Thus, the fluid jet passage is durably stabilized.
In a further preferred implementation form of the apparatus, the nozzle comprises a fluid aperture having a diameter of between 10-200 μm, and the fluid jet has a diameter of between 0.64-0.94 times the diameter of the fluid aperture.
These dimensions provide advantages in terms of machining the workpiece with the laser beam, and stability of the fluid jet.
In a further preferred implementation form of the apparatus, the apparatus further comprises a gas supply unit configured to provide a gas that envelopes the fluid jet before it is output through the exit aperture.
The gas enveloping the fluid jet stabilizes the fluid jet, and thus leads to improved fluid jet properties and machining process efficiency. Due to the hermetic enclosure and coaxially aligned small exit aperture, the gas consumption for the protective gas layer can be significantly decreased, without the fluid jet becoming less stable.
In a further preferred implementation form of the apparatus, the gas supply unit includes a gas entrance aperture provided through the upper part and a gas supply chamber surrounded by the hermetic enclosure and configured to provide the gas to the fluid jet.
It is noted that although the gas entrance aperture is provided through the hermetic enclosure, the hermeticity of the enclosure is not affected. This is due to the fact that the inside of the apparatus, the gas supply unit, and an external gas supply form a closed system during operation of the apparatus, which does do not allow any exchange of fluid and gas between the inside of the apparatus and the atmosphere surrounding the apparatus.
In a further preferred implementation form of the apparatus, the apparatus further comprises an anti-fluid unit configured to prevent that fluid accumulates on the outer surface of the lower part, particularly near the exit aperture.
The use of the anti-fluid unit removes fluid from the outer surface of the lower part. Fluid accumulating on the outer surface of the lower part could interact with the fluid jet and/or supporting gas flow. This would negatively affect the fluid jet properties, and would decrease the efficiency of the machining process. Accordingly, the use of the anti-fluid unit improves the machining process in terms of efficiency and stability. The anti-fluid unit may also be configured to prevent that fluid accumulates on the outer surface of the upper part near its connection with the lower part. For instance, the upper part may include an upper coupling body and a lower coupling nut. In this case the anti-fluid unit can be configured to prevent that fluid accumulates on the outer surface of the coupling nut.
In a further preferred implementation form of the apparatus, the anti-fluid unit comprises a fluid suction unit configured to transport fluid away from the outer surface of the lower part.
In a further preferred implementation form of the apparatus, the anti-fluid element comprises a capillary element configured to absorb fluid from the outer surface of the lower part.
In a further preferred implementation form of the apparatus, the anti-fluid unit comprises a fluid repellant material provided on the outer surface of the lower part.
In a further preferred implementation form of the apparatus, the anti-fluid unit comprises a heati unit configured to heat the outer surface of the lower part, thus vaporizing fluid away.
With these preferred implementation forms of the anti-fluid unit, a particularly reliable fluid removal from the outer surface of the lower part is achieved,
A second aspect of the present invention provides a method of assembling an apparatus according to the first aspect or according to any implementation form of the first aspect, the method comprising providing the apparatus with the lower part removed, pre-aligning, in the horizontal plane, the fluid jet with the exit aperture, approaching the upper part and the lower part, along the vertical direction, until the lower part attaches to the upper part by means of the interface unit, and precisely aligning the fluid jet and the exit aperture.
The precise alignment of the fluid jet and the exit aperture in the horizontal plane ensures their coaxial orientation within a range of below 10 micron, preferentially below 5 micron.
Since the assembly method includes an alignment process, which comprises the pre-aligning and the precise aligning, the above-described advantages of the apparatus are supported. For example, since the pre-alignment is carried out with the lower part removed from the upper part, fluid cannot accumulate inside of the apparatus during the precise alignment stage, and thus the lower part requires no fluid release apertures. As a consequence, the enclosure of the apparatus can be made hermetic. Further, by means of the interface unit provided to the upper part of the enclosure, the attachment of the upper part and the lower part can be carried out easily. This allows carrying out the pre-alignment with the lower part detached, since it can then be simply attached to the upper part without dis-adjusting this coarse alignment. Further, it enables the fine alignment of the fluid jet and exit aperture, and thus the resulting advantageous coaxial orientation, i.e. the centering of the fluid jet within the exit aperture.
If the apparatus includes an anti-fluid unit, the anti-fluid unit is preferably installed after the precise alignment step of the fluid jet and the exit aperture.
Accordingly, the thus assembled apparatus can be provided with the hermetic enclosure, and can consequently benefit from all advantages and effects as described above. The alignment process can be carried out simply and fast. The alignment process can be easily repeated, for example, in case that an unexpected misalignment occurs or that the apparatus is disassembled for reasons of cleaning or maintenance.
A third aspect of the present invention provides an apparatus for machining a workpiece with a laser beam, the apparatus comprising a nozzle for generating a pressurized fluid jet, at least one optical element configured to couple the laser beam into the fluid jet, a hermetic enclosure surrounding the nozzle and the at least one optical element, wherein. the hermetic enclosure includes an upper part provided with an interface unit, and a lower part attached to the upper part by means of the interface unit and comprising a channel for outputting the fluid jet towards the workpiece, wherein a ratio of a length of the channel to a diameter, particularly constant diameter, of the channel is between 1:1 to 20:1, preferably between 5:1 to 15:1.
The apparatus of the third aspect is an alternative solution to the apparatus of the first aspect. The apparatus of the third aspect has also the hermetic enclosure, and can consequently benefit from all advantages and effects described above in this respect for the apparatus of the first aspect. That is, one reason for the improved splash protection provided by the apparatus of the third aspect is again the hermiticity of the enclosure (in the sense of this document).
Another reason is the ratio of the channel length to the channel diameter (width), wherein the diameter is preferably constant over the channel length. The channel extends from the inside of the enclosure to the outwards end of the lower part, where it forms an exit aperture (in the sense of the apparatus of the first aspect). Due to the relatively long channel (i.e. a large ratio of length to width), fluid and particulates splashing back from the workpiece are less likely to enter the apparatus, particularly the part of the apparatus where the fluid jet is generated inside the hermetic enclosure. In fact, a ratio of above 5:1, 10:1, 15:1 or even 20:1 makes it very unlikely that fluid and/or particulates reach the fluid jet generation nozzle.
As another consequence of the relatively long channel, the absolute diameter of the channel, i.e. also of the exit aperture formed at the end of the lower part, can be widened, e.g. compared to the exit aperture of the apparatus of the first aspect. Due to the wider channel/aperture, variations in alignment of the fluid jet (i.e. deviations from a coaxial alignment of the fluid jet and the channel/exit aperture, as in the apparatus of the first aspect) can be accommodated without worsening the splash protection. These relaxed alignment requirements allow attaching the lower part in a conventional manner to the upper part, e.g. fixedly, so that it is not easily removable by e.g. pulling it off. For instance, the lower part may be threaded (e.g. by a fine thread) or screwed to the upper part.
The channel diameter is preferably selected such that the fluid jet can pass the lower part unhindered, even when it is enveloped with a gas, i.e. also the gas envelope is not disturbed. The diameter of the exit aperture in the apparatus of the first aspect is in particular smaller than the diameter of the channel in the apparatus of the third aspect.
In a preferred implementation form of the apparatus, the lower part comprises an attachment portion attached to the upper part, and a tube extending from the attachment portion and guiding the channel, wherein a ratio of a length of the tube to a diameter of the tube is larger than 2:1.
The relatively long tube prevents fluid, particularly water, from accumulating on the outside of the lower part, and thus also from bridging the channel/aperture. Thus, it is less likely that fluid enters into the apparatus enclosure. Also, the fluid jet carrying the laser beam is not impacted negatively by such a fluid bridge.
In a further preferred implementation form of the apparatus, a ratio of the diameter of the tube to the diameter of the channel is below 5:1.
Due to this relatively narrow tube, an exposed end surface of the tube is small, and fluid, particularly water, is thus not likely to accumulate on it and/or form droplets on that surface.
In a further preferred implementation form of the apparatus, the end of the tube comprises a sharp edge.
The sharp edge leads to a segregation of fluid, particularly of water, thus reducing the probability that the fluid bridges the channel/aperture and/or enters into the apparatus enclosure.
In a further preferred implementation form of the apparatus, a diameter of the channel is between 1-10 times, preferably between 4-10 times, a diameter of the fluid jet.
The diameter of the channel is thus preferably larger than the diameter of the exit aperture in the apparatus of the first aspect.
Notably, the apparatus of the third aspect can be further provided with a gas supply unit and/or with an anti-fluid unit, as they are described in the respective implementation forms of the apparatus of the first aspect.
The above-described aspects and preferred implementation forms of the present invention are explained in the following description of specific embodiments in relation to the enclosed drawings, in which
The apparatus comprises a nozzle 103, at least one optical element 105, and a hermetic enclosure 106 including an upper part 107 and a lower part 109. The hermetic enclosure 106 surrounds the nozzle 103 and the at least one optical element 105. The hermetic enclosure 106 may also surround further units and components of the apparatus 100.
The fluid jet generation nozzle 103 is configured to generate a pressurized fluid jet 104. The pressurized fluid jet 104 is provided by the apparatus 100 onto the workpiece 101. The at least one optical element 105 is configured to couple the laser beam 102 into the fluid jet 104, in particular through the fluid jet generation nozzle aperture and towards the workpiece 101. The at least one optical element 105 may include, for example, one or more lenses, lens assemblies, light guiding optics, beam splitters, minors, filters, or polarizers. The nozzle 103 and the at least one optical element 105 may be separated, for instance, by an optical window, in order to prevent contact of the optical element 105 and the fluid.
The laser beam 102 is guided by the preferably thin (i.e. having a diameter in the μm range) fluid jet 104, in principle like it would be guided in an optical fiber. The laser beam 102 is directed towards and onto the workpiece 101, and can thus be used to precisely machine the workpiece 101, while the fluid jet 104 continually cools the workpiece 101 and potentially removes debris. For instance, the apparatus 100 may specifically be configured to accurately cut or shape the workpiece 101.
The laser beam 102 may he a pulsed or continuous laser beam 102. The laser beam 102 is provided by a laser, which may be a part of the apparatus 100, or which may be external but couples the laser beam 102 into a laser supply port of the apparatus 100. The laser beam 102 may be visible, and is preferably from the green spectrum. For instance, the laser beam 102 may have a wavelength ranging from of 355 nm to 1064 nm, preferentially 515 nm or 532 nm.
The upper part 107 of the hermetic enclosure 106 is provided with an interface unit 108. The interface unit 108 may either be a part of the upper part 107 or may be connected to the upper part 107. The upper part 107 and the interface unit 108 may also be formed integrally. In an alternative but less preferred implementation form, the interface unit 108 could be provided to the lower part 109 instead of the upper part 107. By means of the interface unit 108, the lower part 109 is removably attached to the upper part 107. That is, the lower part 109 is actually held by the interface unit 108 in the attached state, but attaches also to the upper part 107 in the sense that it contacts the upper part 107, so that they together form the hermetic enclosure 106.
The lower part 109 has an exit aperture 110 for outputting the fluid jet 104 towards the workpiece 101. As shown in
The exit aperture 110 and the fluid jet 104 are coaxially aligned, that is, the fluid jet 104 is centered within the exit aperture 110. Thereby, the exit aperture 110 has preferably a diameter, which closely surrounds the fluid jet 104. In particular, the diameter of the exit aperture 110 is preferably between 1-6 times, more preferably between 1-3 times, the diameter of the fluid jet 104. The diameter of the fluid jet 104 is determined by the nozzle 103. The nozzle 103 has preferably an aperture with a diameter of between 10-200 μm, and the fluid jet 104 has preferably a diameter of between 0.64-0.94 times the diameter of the nozzle aperture.
In
Further in
It can also be seen in
FIG also shows that the apparatus 200 can include a fluid supply unit 203, 204. The fluid supply unit 203, 204 may comprise a fluid supply chamber 203, into which fluid may be supplied, for example, by an external fluid supply via a fluid aperture provided through the upper part 107. The fluid supply unit 203, 204 also includes a fluid acceleration chamber 204 for accelerating the supplied fluid before it enters a fluid entrance aperture 201 of the fluid jet generation nozzle 103, such that the pressurized fluid jet 104 can be formed. Notably, in use of the apparatus 200 the external fluid supply forms a closed circuit with the fluid supply chamber 203 and the fluid acceleration chamber 204, such that the enclosure 106 is hermetic in the sense of this document even with the fluid aperture. The fluid supplied to the fluid supply chamber 204 is preferably water. The fluid acceleration chamber 204 has preferably a flat disc shape with a preferred height of below 1 mm, more preferred below 0.5 mm, in order to sufficiently accelerate the fluid. The fluid entrance aperture 201 of the nozzle 103 for generating the pressurized fluid jet 104 has preferably a diameter of between 10-200 μm.
To produce such an enveloping gas layer, as shown in
That is, the apparatus 300 includes again the above-described nozzle 103, the at least one optical element 105 and the hermetic enclosure 106, which includes the upper part 107, preferably divided into the coupling body 107b and the coupling nut 107a as shown in
In particular,
Preferably, the anti-fluid unit is a fluid suction unit, which is configured to absorb fluid from the outer surface of the lower part 109. Such a suction unit can, for instance, be realized by means of a vacuum system or a module that creates an under-pressure. The fluid suction unit is adapted to suck away the fluid from the outer surface of the lower part 109. Alternatively, the anti-fluid unit 301 may be a capillary element configured to absorb fluid from the outer surface of the lower part 109. In particular, such a capillary element has some kind of capillary apertures or micro-structures, into which fluid is pulled by the capillary effect when it starts accumulating on the outer surface of the lower part 109. The capillary element may be sponge-like or a sponge, which is able to absorb the fluid. Alternatively, the anti-fluid unit 301 may comprise a fluid repellent material provided on the outer surface of the lower part 109, for instance as a layer or painting. The repellant can prevent that fluid accumulates on the outer surface of the lower part 109, for instance, because the fluid cannot adhere thereto. Finally, the anti-fluid unit 301 may also comprise a heating unit configured to heat the outer surface of the lower part 109, and thus cause an evaporation of the fluid accumulating on the outer surface of the lower part 109, It is noted that fluid in this document is preferably water, so that the anti-fluid unit 301 may in each case be particularly adapted to absorb or remove water from the outer surface of the lower part 109.
The
In particular,
That a coaxial alignment in the sense of the present invention is achieved can be well-detected, for instance, based on an amount of light decoupling. Already for a slight misalignment of the fluid jet 104 and the exit aperture 110, an irregular light decoupling can be observed. For larger misalignments, a permanent decoupling is observed. This light decoupling is detectable as a specific light pattern, which is generated by the laser beam 102 on the workpiece 101 (or a dedicated calibration surface used instead of the workpiece 101).
The difference between the apparatus 100 of
In comparison with the apparatus 100 of
The lower part 901 may be provided with advantageous dimensions, in particular advantageous aspect ratios, namely: A ratio of a length Li of the channel 902 (corresponding to a length of the lower part 901) to a diameter ID of the channel 902 is in a range of 20 to 1 (i.e, between 20:1 and 1:1). A ratio of the diameter OD of the tube 1001 to the diameter ID of the channel 902 is below 5 (i.e. below 5:1). A ratio of the length LO of the tube 1001 to the diameter OD of the tube 1001 is above 2 (i.e. above 2:1). A ratio of the diameter ID of the channel 902 to a diameter of the fluid jet 104 is in a range of 1 to 10 (i.e. between 1:1 and 10:1), preferably in a range of 4 to 10.
In summary, the present invention provides an apparatus 100, 200, 300, and 900, and an assembly method 400 for the apparatus 100, 200, and 300, that enable a more efficient and stable machining of a workpiece 101 with a laser beam 102 coupled into a fluid jet 104. In particular, due to an improved splash protection provided by the hermetic enclosure 106, the stability of the fluid jet 104 is improved when machining the workpiece 101.
The present invention has been described in conjunction with various embodiments as examples as well as implementation forms. However, other variations can be understood and effected by those persons skilled in the art and practicing the claimed invention, from the studies of the drawings, the description and the independent claims. In the claims as well as in the description the word “comprising” does not exclude other elements or steps and the indefinite article “a” or “an” does not exclude a plurality. A single element or other unit may fulfill the functions of several entities or items recited in the claims. The mere fact that certain measures are recited in the mutual different dependent claims does not indicate that a combination of these measures cannot be used in an advantageous implementation.
| Number | Date | Country | Kind |
|---|---|---|---|
| 17196467.9 | Oct 2017 | EP | regional |
| Filing Document | Filing Date | Country | Kind |
|---|---|---|---|
| PCT/EP2018/077923 | 10/12/2018 | WO | 00 |
