This invention relates to apparatus for making an adaptor which is used in heating and ventilation systems. More especially, this invention relates to apparatus for making an adaptor which is used in heating and ventilation systems and which is used to connect ducting which is of a square cross sectional shape to ducting which is of a circular cross sectional shape.
In the heating and ventilation industry, it is preferred to use ducting which is of a circular cross sectional shape rather than ducting which is of a square cross sectional shape. This is because the ducting which is of the circular cross sectional shape is cheaper to manufacture than the ducting which is of the square cross sectional shape. It is common practice in the heating and ventilation industry to use ducting which is of a square cross sectional shape in situations which demand the use of such ducting, and then to connect to ducting which is of a circular cross sectional shape as soon as possible.
In the heating and ventilation industry, the ducting which is of the square cross sectional shape is connected to the ducting which is of a circular cross sectional shape by an adaptor. The adaptor is often known as a square-to-round adaptor. The adaptor is made on a folding machine. The folding machine was in fact made for other purposes and it is awkward and time consuming to produce the adaptor on the folding machine. With the known adaptors that are produced on the folding machine, it is necessary to produce them in two halves, which are then welded together.
Known apparatus which obviates or reduces the above mentioned problem is as shown in GB 2494678. In GB 2494678 there is shown apparatus for making an adaptor which is used in heating and ventilation systems and which is used to connect ducting which is of a square cross sectional shape to ducting which is of a circular cross sectional shape, which apparatus comprises:
The apparatus as shown in GB 2494678 is advantageous in that it is able to make the adaptors faster than with the folding machine. This is because the apparatus has the operator means for causing the creasing member to pivot with respect to the work area and crease the sheet metal. This leaves an operator of the apparatus with both hands free to manipulate the sheet metal about the pivot member to desired positions with respect to the pivot member for being provided with the creases that are required to produce the transition part of the adaptor. The apparatus is also advantageous in that it is able to make the adaptor in two halves which are welded together as with the known folding machine, or alternatively in one piece, which is a facility not available with the known folding machine.
The apparatus as shown in GB 2494678 requires that the sheet metal be provided with a hole to receive the pivot member, which is preferably a pivot pin. The provision of the hole requires a separate operation. It would be an advantage if this separate operation could be avoided. This is especially so if the hole is punched into the apparatus by hand because it not only avoids loss of time but it also helps to avoid operator fatigue.
Also, when the pivot member is located in the hole in the sheet member, the pivot member is of a cross sectional size which prevents the creases formed in the sheet metal converging closely together. The creases in the sheet metal are only able to converge to an extent defined by the cross sectional size of the pivot member. It would be an advantage if the creases in the sheet metal could converge together more closely, thereby improving the appearance of the formed adaptor.
It is an aim of the present invention to provide the above mentioned advantages.
Accordingly, in one non-limiting embodiment of the present invention, there is provided apparatus for making an adaptor which is used in heating and ventilation systems and which is used to connect ducting which is of a square cross sectional shape to ducting which is of a circular cross sectional shape, which apparatus comprises:
With the apparatus of the present invention, the sheet metal is able to be located on the plate portion of the pivot member and there is no need to provide the sheet member with a hole for receiving a pivot member. Also, the creases formed in the sheet member are able to converge closely together because the plate portion is able to be considerably narrower than a pivot member.
The apparatus of the present invention may be one in which the plate portion is fixed to the shank portion, and in which the shank portion pivots in a recess in the apparatus. Alternatively, the apparatus may be one in which the shank portion is fixed to the apparatus, and in which the plate portion pivots about the shank portion.
The apparatus may be one in which the creasing member has an offset blade. The offset blade allows the adapter to be formed with a pattern of creases at a right angle to the square end of the adaptor.
The apparatus may be one in which the creasing member comprises an upper brace for preventing the flexing of the creasing member when making the creases. The use of the upper brace is advantageous when the creasing member is of a long length.
The apparatus may be one in which the creasing member comprises a creasing blade, and in which the creasing blade is removable from the remainder of the creasing member so that the creasing blade is replaceable when it becomes worn. Other types of creasing member may be employed, including creasing members with fixed creasing blades.
The apparatus may be one in which the work area includes a bed.
The apparatus may be one in which the bed comprises two bed parts, in which the two bed parts form opposite sides of the bed, and in which the two bed parts are removable bed parts so that they are replaceable when they become worn.
When the apparatus includes an offset blade, then the apparatus may be one in which the bed is offset to line up with the offset blade.
The apparatus may comprise a frame which is constructed to allow flat packaging for transportation, and self-assembly on site. Other types of frame may be employed so that, for example, the frame may be a fixed frame.
The apparatus of the present invention may be one in which the creasing member is pivotally mounted with respect to the work area, and in which the operator means causes the creasing member to operate such that the creasing member pivots with respect to the work area. Other types of creasing member may be employed, and other types of movement of the creasing member may be employed.
The apparatus of the present invention may include depth adjuster means for adjusting the amount of movement of the creasing member and thereby the depth of the creases made in the sheet metal. The depth adjuster means may comprise a screw bolt. Other types of depth adjuster means may be employed.
The apparatus of the present invention may be one in which the work area has a receiving formation for receiving the creasing member as the creasing member creases the sheet metal. The receiving formation may be a groove. The groove is preferably a V-groove. Other types of receiving formation may be employed, for example a slot.
The creasing member may comprise a creasing blade. The creasing blade may extend at right angles to a body part of the creasing member. Other constructions for the creasing member may be employed.
Preferably, the operator means is a foot-operated operator means. The foot-operated operator means is preferably a pneumatic foot-operated operator means. Generally, the operator means may be operator powered, pneumatically powered, hydraulically powered or electrically powered. The operator means may be a cam-operated operator means.
The apparatus of the present invention may include a stand on which the work area is mounted. The stand may be of various shapes. The operator means may be mounted to the stand.
The stand may comprise a base and an upstanding formation which upstands from the base and which supports the work area. The base may comprise a pair of legs which define a T-shape or a cross. Other constructions for the base may be employed. The upstanding formation may be a post. Other constructions for the upstanding formation may be employed.
The apparatus of the present invention may include safety locking means for preventing unwanted operation of the creasing member. The safety locking means may be a locking pin which extends into a hole in the creasing member. Other types of safety locking means may be employed.
When the safety locking means is a locking pin, then the apparatus may be one in which the locking pin is spring biased to a position in which the locking pin is engaged in the hole in the creasing member, and in which the locking pin is holdable by holding means in a non-engaged position for operation of the creasing member. The holding means may be a rotatable pin arrangement. Other types of holding means may be employed.
The apparatus of the present invention may include clamping means for clamping the pivot member. The clamping means may comprise a cam and a lever which operates the cam. Other types of clamping means may be employed.
The apparatus of the present invention may be made of any suitable and appropriate materials. The stand in the form of the base and also the upstanding formation may be made of box section. The sheet metal will usually be galvanised sheet metal but other metals may be employed.
The apparatus of the present invention may include a guard for the creasing blade. The guard may act to avoid an operator trapping their fingers under the creasing blade. The guard may be especially useful when the foot-operated operator means is powered pneumatically or hydraulically, but it may also be useful when the foot-operated operator means is powered by the operator. The guard may be of a plastics material, for example perspex. Advantageously, the plastics material such for example as the perspex, is transparent so that an operator can see through the guard to work on the sheet metal to form the adaptor. The guard may be in the form of a sleeve or a cover for the creasing blade.
Embodiments of the invention will now be described solely by way of example and with reference to the accompanying drawings in which:
Referring to
Referring now to
The apparatus 22 is one in which the creasing member 28 is pivotally mounted with respect to the work area 24. More specifically, the creasing member 28 is pivotally mounted about a pivot 34. The apparatus 22 is also such that the operator means 32 is a foot-operated operator means 32 which causes the creasing member 28 to operate such that the creasing member 28 pivots about the pivot 34 and with respect to the work area 24.
The work area 24 has a receiving formation 38 for receiving the creasing member 28 as the creasing member 28 creases the sheet metal 26. The creasing formation 38 is in the form of a groove. As can be seen from
The creasing member 28 comprises a creasing blade 44. The creasing blade 44 extends at a right angle to a body part 46 of the creasing member 28.
The pivot member 30 is a pin member which is of circular cross section and which upstands from the work area.
The foot-operated operator means 32 is powered by the operator via a foot pedal 48 and a connecting linkage in the form of a connecting rod 50. The connecting rod 50 is pivotally connected to an end 52 of the creasing member 28 by a pivot 54. The end 52 is an end of the creasing member 28 remote from the pivotal mounting of the creasing member 28 by the pivot 34.
The apparatus 22 includes a stand 56 on which the work area 24 is mounted. The foot-operated operator means 32 is pivotally mounted by a pivot 58 about the stand 56. The foot-operated operator means 32 is spring biased to a rest position by a coil spring 60 which extends between the foot-operated operator means 32 and the stand 56.
The stand 56 comprises a base 62 and an upstanding formation 64 which upstands from the base 62 and which supports the work area 24. The base 62 comprises legs 66 which define a cross. The upstanding formation 64 is in the form of a post. The upstanding formation 64 and the legs 66 are made of angle iron.
Referring now to
The second apparatus 68 is such that it includes depth adjuster means 70 for adjusting the amount of movement of the creasing member 28 into the receiving formation 38. This thereby controls the depth of the creases 10 made in the sheet metal 26. The depth adjuster means 70 comprises a screw bolt 72 which screws into a screw threaded recess 74 in the upstanding formation 64.
The second apparatus 68 also comprises safety locking means 76 for preventing unwanted operation of the creasing member 28. The safety locking means 76 comprises a locking pin 78 which is spring biased by a spring 80 to a position in which the locking pin 78 is engaged in a hole 82 in the creasing member 28. The locking pin 78 is holdable by holding means 84 in a non-engaged position for operation of the creasing member 28. The holding means 84 comprises a rotatable pin arrangement having a pair of pins 86 which engage or disengage from slots (not shown) for permitting operation and non-operation of the holding means 84.
Referring now to
Referring now to
Referring now to
The apparatus 120 is such that it has a pivot member 122 which is different from the pivot member 30. More specifically, the pivot member 122 comprises a plate portion 124 which locates in use in a V-shaped slot 126 in the sheet metal 127 shown in
The pivot member 26 also comprises a shank portion 128 which is pivotable with respect to the work area 24 to enable the sheet metal 127 to pivot on the work area 24. The plate portion 124 is fixed to the shank portion 128. The shank portion 128 pivots in a recess 130 in the apparatus 120. In an alternative embodiment of the invention not shown, the shank portion 128 may be fixed to the apparatus 120, and the plate portion 124 may pivot about the shank portion 128.
As can best be seen from
The offset blade 134 is a creasing blade. The offset blade 134 is removable from the remainder of the creasing member 132 so that the offset blade 134 is replaceable when it becomes worn.
The apparatus 120 includes a bed 136. The bed 136 is a V-shaped bed.
The bed 136 comprises two bed parts 138, 140. The two bed parts 138, 140 form opposite sides of the bed 136. The two bed parts 138, 140 are removable bed parts so that they are replaceable when they become worn.
The bed 136 is offset to line up with the offset blade 134.
In addition, as can be appreciated from
In further embodiments of the invention, the apparatus shown in
The apparatus 150 has the base section 158 which defines a T-shape.
The apparatus 150 is such that it has a creasing member 160 with an offset blade 162 which allows the sheet metal 127 to be formed at a right angle at the square end of the formed adaptor. The apparatus 150 has a bed 164 which is also offset to that it lines up with the offset blade 162. The bed 164 is deep enough to allow free travel of the sheet metal 127 as it is creased at the square end of the adapter being formed. The length of the bed 164 in the apparatus 150 is 750 mm to accommodate large sheets of the sheet metal 127. The length of the bed may be longer or shorter as may be desired.
The apparatus 150 has an air switch 166, which replaces the manual foot lever 48. The apparatus 150 is pneumatically operated apparatus which contains a pneumatically operating device 168.
The apparatus 150 has a frame 170 that is able to be packed flat for transportation and that is able to be self-assembled on site.
The apparatus 150 is such that the blade 162 has a top bow brace 172 to stop any flexible of the blade 162 when creasing the sheet metal 127.
Guide marks 174 have been added to the length of the bed 164 to give distances to where the sheet metal 127 should be moved when making the creases.
The apparatus 150 has a blade depth adjuster 176 which has now been made to pass through a blade guide 178 to stop fingers of an operator getting pinched. The blade 162 is separable from an upper arm part of the creasing member 160 so that the blade 162 can be replaced when it becomes worn. The apparatus 150 has a bed 136 with the two replaceable bed parts 138, 140.
The apparatus 150 has clevises 163 at either end of the blade 162. The blade 162 operates on the clevises 163. At the cylinder end of the clevis in the top arm, there is an oval slot to allow the direction of the cylinder not to curve in operation.
The bed 164 may be such that it has bed angles which are each at 15 degree to make up a V-shaped bed angle of 30 degrees.
A safety guard 182 is in two separate parts. The safety guard 182 is attached to the blade 164. The safety guard 182 has slots held by pins that, when in operation, are able to maintain a 6 mm gap so as to stop the blade 162 creasing an operator's fingers. The 6 mm gap may be larger or smaller if desired.
The apparatus 22, 68, 88 is able to be operated by the foot-operated operator means 32, whereby an operator 98 is able to use two hands to hole and manipulate the sheet metal 127 in order to crease it as required to produce the required adaptor. Thus the apparatus 22, 68, 88 is faster to work with than the known folding machine, and thus the apparatus 22, 68, 88 is able to produce adaptors faster and easier than with the known folding machine. Also, the apparatus 22, 68, 88, 100 is able to produce adaptors in two parts for welding together, or if desired in one single part. With the known folding machine, it is only possible to produce the adaptors in two parts which need to be welded together.
Referring now to
It is to be appreciated that the embodiments of the invention described above with reference to the accompanying drawings have been given by way of example only and that modifications may be effected. Thus, for example, the apparatus of the present invention may have a different type of work area than the work area 24, a different type of creasing member than the creasing member 28 or 102, a different type of foot-operated operator means than the foot-operated operator means 32, and a different type of base than the base 62. For example, the base 62 may be a flat plate rather than the legs 66. Referring to
Number | Date | Country | Kind |
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1303873.2 | Mar 2013 | GB | national |
Filing Document | Filing Date | Country | Kind |
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PCT/GB2014/000061 | 2/21/2014 | WO | 00 |