Apparatus for making ice cream sandwiches with servo-driven paper feed

Information

  • Patent Application
  • 20080095896
  • Publication Number
    20080095896
  • Date Filed
    October 19, 2006
    17 years ago
  • Date Published
    April 24, 2008
    16 years ago
Abstract
An apparatus for making and wrapping ice cream sandwiches includes a dispensing nozzle associated with a pair of wafer magazines for sequentially making ice cream sandwiches, with a transfer rotor provided for sequentially transferring each sandwich to an associated conveyor. The apparatus includes a sandwich wrapper which sequentially receives and individually wraps each sandwich. Notably, the wrapper includes a wrapper feed mechanism for advancing wrapping material independently of a cutting mechanism of the wrapper, thereby greatly facilitating versatile operation of the machine for wrapping sandwiches of varying sizes.
Description

BRIEF DESCRIPTION OF THE DRAWINGS


FIG. 1 is a diagrammatic view of an apparatus for making ice cream sandwiches embodying the principals of the present invention; and



FIG. 2 is a diagrammatic view of a wrapper cutting mechanism of the apparatus of FIG. 1.





DETAILED DESCRIPTION

While the present invention is susceptible of embodiment in various forms, there is shown in the drawings, and will hereinafter be described, a presently preferred embodiment, with the understanding that the present disclosure is to be considered as an exemplification of the invention, and is not intended to limit the invention to the specific embodiment illustrated.


With reference to FIG. 1, therein is illustrated an apparatus 10 for making and wrapping ice cream novelties, in particular, ice cream sandwiches, embodying the principals of the present invention. Apparatus 10 includes a frame 12 upon which various components of the apparatus are mounted for operation in unison, whereby ice cream sandwiches are sequentially formed and wrapped, and directed down a discharge conveyor to an associated cartoning apparatus. Features of the present ice cream sandwich making machine 10 will be familiar to those skilled in the art. In particular, the apparatus includes a pair of wafer magazines or trays 14 arranged in generally downwardly converging relationship, on respective opposite sides of an ice cream dispensing nozzle 16, positioned generally intermediate the wafer magazines. Nozzle 16 is reciprocably movable so that attendant to reciprocation, ice cream from the nozzle is dispensed between a respective pair of wafers from the magazines 14, thus sequentially forming a plurality of sandwiches each comprising a pair of the wafers with ice cream therebetween.


A transfer rotor 18 is positioned beneath the wafer magazines, with openings spaced about the periphery of the transfer rotor configured to each receive one of the sandwiches being formed. Transfer rotor 18, in turn, moves each sandwich through an arc of approximately 90 degrees (counterclockwise in the illustration of FIG. 1), with the sandwiches thereafter sequentially received on a sandwich conveyor 20 of the apparatus.


From sandwich conveyor 20, each of the sandwiches is directed through a sandwich wrapper, indicated generally at 22, where each sandwich is individually wrapped, and thereafter moved out of the apparatus along discharge 24. Wrapping of each sandwich is effected by vertical movement of each sandwich by a sandwich elevator 26, which moves each sandwich upwardly through a wrapping chute of sandwich wrapper 22, whereby each sandwich is individually wrapped with wrapping material from an associated feed roll 28. The wrapper 22 includes a cutting mechanism 30, which is shown in FIG. 2, includes an arrangement of cooperating knife and anvil rolls whereby individual segments of the wrapping material are cut for wrapping about each of the sandwiches being wrapped.


As noted above, apparatus 10 typically includes a single, electric drive which drives the various components of the apparatus in unison with each other. Changes in the drive relationship are typically effected by changing associated gearing, belts, cams, etc. Heretofore, a change in the size of sandwiches being made typically require changing the gearing in the wrapper mechanism 22 to appropriately change the amount of wrapping material delivered and cut for individually wrapping each of the sandwiches.


In accordance with the present invention, the wrapper mechanism 22 includes a servo-driven wrapper feed mechanism 32, operated by suitable controls 34, whereby the wrapper feed mechanism is operable independently of the drive of the cutting mechanism 30. By this arrangement, versatile operation of the apparatus 10 is greatly facilitated, since operation of the wrapper feed mechanism 32 can be readily and easily altered, via controls 34, to feed a desired amount of material for wrapping sandwiches of differing sizes. The servo-driven wrapper feed mechanism further facilitates conversion of the apparatus to registered print wrapping material without mechanical changeover.


Notably, during development of the present invention, it was found that properly matching wrapper feed, with starting and stopping of the apparatus 10, could be difficult and problematic. Significantly, the present invention permits operation of the wrapper feed mechanism to reset the position of the wrapping material attendant to stopping of the apparatus 10. In particular, the wrapper feed mechanism can be operated to retract a leading edge of the wrapping material, thus desirably avoiding excessive feeding of the wrapping material, which can otherwise cause jamming through the wrapping and elevator mechanisms of the apparatus.


From the foregoing, it will be observed that numerous modifications and variations can be effected without departing from the true spirit and scope of the novel concept of the present invention. It is to be understood that no limitation with respect to the specific embodiment illustrated herein is intended or should be inferred. The disclosure is intended to cover, by the appended claims, all such modifications as fall within the scope of the claims.

Claims
  • 1. An apparatus for making wrapped ice cream sandwiches, comprising: a pair of wafer magazines for respectively retaining a plurality of wafers;a dispensing nozzle positioned generally intermediate of said wafer magazines for dispensing ice cream between respective pairs of said wafers to sequentially form a plurality of said sandwiches each comprising a pair of said wafers with ice cream therebetween;a transfer rotor positioned beneath said wafer magazines for receiving each of said sandwiches;a sandwich conveyor for sequentially receiving said sandwiches from said transfer rotor for advancement therefrom;a sandwich wrapper positioned downstream of said sandwich conveyor for sequentially receiving said sandwiches from said conveyor for individually wrapping each sandwich;said wrapper including a wrapper feed mechanism for advancing wrapping material from a roll thereof, and a cutting mechanism for cutting individual wrappers form said wrapping material,said wrapper feed mechanism including a servo-drive operable independently of a drive for said cutting mechanism, to thereby facilitate wrapping of ice cream sandwiches of varying sizes.
  • 2. A method making wrapped ice cream sandwiches, comprising the steps of: providing an apparatus, including providing a pair of wafer magazines for respectively retaining a plurality of wafers;providing a dispensing nozzle positioned generally intermediate of said wafer magazines, and dispensing ice cream between respective pairs of said wafers to sequentially form a plurality of said sandwiches each comprising a pair of said wafers with ice cream therebetween;providing a transfer rotor positioned beneath said wafer magazines, and receiving each of said sandwiches in said transfer rotor;providing a sandwich conveyor for sequentially receiving said sandwiches, and transferring the sandwiches from said transfer rotor for advancement along said conveyor;providing a sandwich wrapper positioned downstream of said sandwich conveyor, and sequentially receiving said sandwiches from said conveyor, and individually wrapping each sandwich;said wrapper including a wrapper feed mechanism for advancing wrapping material from a roll thereof, and a cutting mechanism for cutting individual wrappers form said wrapping material, andoperating said wrapper feed mechanism independently of the speed of said cutting mechanism, to thereby facilitate wrapping of ice cream sandwiches of varying sizes.
  • 3. A method of making wrapped ice cream sandwiches in accordance with claim 2, including: operating said wrapper feed mechanism to reset the position of the wrapping material attendant to stopping of said apparatus.
  • 4. A method of making wrapped ice cream sandwiches in accordance with claim 3, wherein: said step of operating to reset includes retracting a leading edge of said wrapping material.