The present invention relates generally to Bragg grating type structures, and more particularly to the manufacture of chiral fibers having chiral fiber Bragg grating properties.
Fiber Bragg gratings have many industrial applications—for example in information processing, in telecommunication systems, and especially in optical fiber communication systems utilizing wavelength division multiplexing (WDM). However, such devices are often difficult and/or expensive to manufacture.
The conventional method of manufacturing fiber Bragg gratings is based on photo-induced changes of the refractive index. One approach requires fine alignment of two interfering laser beams along the length of the optical fiber. Extended lengths of periodic fiber are produced by moving the fiber and re-exposing it to the interfering illumination while carefully aligning the interference pattern to be in phase with the previously written periodic modulation. The fiber core utilized in the process must be composed of specially prepared photorefractive glass, such as germanium doped silicate glass. This approach limits the length of the resulting grating and also limits the index contrast produced. Furthermore, such equipment requires perfect alignment of the interfering lasers and exact coordination of the fiber over minute distances when it is displaced prior to being exposed again to the laser interference pattern.
Another approach to fabricating fiber Bragg gratings involves the use of a long phase mask placed in a fixed position relative to a fiber workpiece before it is exposed to the UV beam. This approach requires photosensitive glass fibers and also requires manufacture of a specific mask for each type of fiber Bragg grating produced. Furthermore, the length of the produced fiber is limited by the length of the mask unless the fiber is displaced and re-aligned with great precision. This restricts the production of fiber Bragg gratings to relatively small lengths making the manufacturing process more time consuming and expensive.
One novel approach that addressed the problems in fabrication techniques of previously known fiber Bragg gratings is disclosed in the commonly-assigned co-pending U.S. patent application entitled “Apparatus and Method for Manufacturing Periodic Grating Optical Fibers”. This approach involved twisting heated optical preform (comprising either a single fiber or multiple adjacent fibers) to form a chiral structure having chiral fiber Bragg grating properties. Another novel approach for fabricating chiral fibers having chiral fiber Bragg grating properties, disclosed in the commonly-assigned co-pending U.S. provisional patent application entitled “Apparatus and Method for Fabricating Helical Fiber Bragg Gratings”, involved heating and twisting optical fibers having various core cross-section configurations or composed of different dielectric materials, inscribing patterns on the outer surface of the fiber cores, and optionally filling the patterns with dielectric materials.
While the techniques described in the above patent applications have many advantages over previously known approaches, they require specially prepared fiber preforms—for example fibers with pre-configured core cross-section shapes and in some cases specific relationships between refractive indices of the preform fiber core and cladding. Thus, in order to fabricate a chiral fiber having a desired refractive index profile, a preform fiber with specific characteristics would need to be prepared prior to fabrication of the chiral fiber.
It would thus be desirable to provide a manufacturing apparatus and method for easily, cheaply and accurately producing an optical fiber with a periodic (i.e. Bragg) grating. It would also be desirable to provide a method for configuring the inventive apparatus to produce optical fibers with a variety of refractive index profiles for different applications from a standard UV-sensitive fiber. It would further be desirable to provide an apparatus and method for manufacturing periodic grating fibers of lengths greater than can be produced with acceptable quality utilizing previously known techniques.
The present invention is directed to an apparatus and method for manufacturing fiber Bragg gratings from normal optical fibers by imposing a chiral modulation of the refractive index at the core of the fiber. In summary, a UV-sensitive optical fiber is retained at both ends, tensioned, and then rotated about its longitudinal axis while one or more UV laser beams is focused on a portion of the optical fiber core as the optical fiber is moved relative to the UV beam(s). Different embodiments of the present invention demonstrate various advantageous techniques for providing relative motion of the optical fiber and the UV beam. Depending on the configuration and position of the UV beam with respect to the optical fiber, chiral fibers with various refractive index profiles may be readily produced. For example, chiral fibers with either helical or double helical refractive index modulation may be fabricated in accordance with the present invention.
Other objects and features of the present invention will become apparent from the following detailed description considered in conjunction with the accompanying drawings. It is to be understood, however, that the drawings are designed solely for purposes of illustration and not as a definition of the limits of the invention, for which reference should be made to the appended claims.
The present invention is directed to an apparatus for manufacturing chiral fibers (having chiral fiber Bragg grating properties) from UV-sensitive optical fibers by imposing a chiral modulation of the refractive index at the core of the fiber. The inventive apparatus relies on the fact that the refractive index of a UV-sensitive fiber is changed by exposure to a UV beam, where the particular refractive index profile of the resulting optical fiber is dependent on the configuration and position of the UV beam. It should be understood to one skilled in the art that one or more control units for controlling operation of the various components of the inventive apparatus may be readily utilized without departing from the spirit of the invention.
Referring now to
A UV-sensitive optical fiber 14 is held at each end between the rotary units 16, 20 by respective retaining mechanisms 18, 22 and positioned such that it is exposed to the focused UV beam 30. The optical fiber 14 is then tensioned by a tensioning mechanism 24 connected to the rotary unit 20. The rotary units 16, 20 are configured to rotate the fiber 14 about its longitudinal axis at a predetermined rotating speed. The rotary units 16, 20 and the tensioning mechanism 24 are mounted on a linear translation stage 12 capable of moving the rotary units 16, 20 (and thus the fiber 14) along a linear path at a predetermined linear speed while maintaining exposure of the fiber 14 to the focused UV beam 30.
The inventive fabrication process begins by positioning the linear translation stage 12 in such a way as to align the first portion of the fiber 14 (near the retaining mechanism 18) with the focused UV beam 30. The rotary units 16, 20 then rotate the fiber 14 at a predetermined rotation speed while the linear stage 12 moves the fiber 14 at a predetermined linear speed while maintaining exposure to the focused UV beam 30 until the focused UV beam 30 is substantially near the retaining mechanism 22. The predetermined rotation and linear speeds are selected as a matter of design choice depending on the specific construction of the various components of the apparatus 10 without departing from the spirit of the invention. By exposing the moving and rotating fiber 14 to the focused UV beam 30, the refractive index of the fiber 14 is modulated along its length. As a result, the fiber 14 becomes a chiral fiber having chiral fiber Bragg grating properties. Close-up side and cross-section views of the above-described process are shown in
The specific refractive index profile of the fiber 14 (for example, whether the chiral modulation is helical or double helical) depends on the specific configuration and positioning of the focused UV beam 30. Various inventive embodiments of configuring focused UV beams to produce a variety of refractive index profiles in optical fibers are discussed in greater detail below in connection with
Referring now to
A UV-sensitive optical fiber 54 is held at each end between the rotary units 56, 62 by respective retaining mechanisms 58, 64 and positioned such that it is exposed to the focused UV beam 70. The rotary units 56, 62 are configured to rotate the fiber 54 about its longitudinal axis at a predetermined rotating speed. The rotary unit 56 is mounted on a linear translation stage 52 while the rotary unit 62 is mounted on a separate linear translation stage 60. The linear translation stages 52, 60 are preferably aligned and capable of moving the rotary units 56, 62 (and thus the fiber 54) along a linear path at a predetermined linear speed while maintaining exposure of the fiber 54 to the focused UV beam 70. By varying the speed of the linear translation stage 60, the fiber 54 may be readily tensioned.
The inventive fabrication process begins by positioning the linear translation stages 52, 60 in such a way as to align the first portion of the fiber 54 (near the retaining mechanism 58) with the focused UV beam 70. The fiber 54 is then tensioned by slightly moving the linear stage 60. The rotary units 56, 62 then rotate the fiber 54 at a predetermined rotation speed while the linear stages 52, 60 move the fiber 54 at a predetermined linear speed while maintaining exposure to the focused UV beam 70 (and tension in the fiber 54) until the focused UV beam 70 is substantially near the retaining mechanism 64. The predetermined rotation and linear speeds are selected as a matter of design choice depending on the specific construction of the various components of the apparatus 50 without departing from the spirit of the invention. By exposing the moving and rotating fiber 54 to the focused UV beam 70, the refractive index of the fiber 54 is modulated along its length. As a result, the fiber 54 becomes a chiral fiber having chiral fiber Bragg grating properties. The specific refractive index profile of the fiber 54 (for example, whether the chiral modulation is helical or double helical) depends on the specific configuration and positioning of the focused UV beam 70. Various inventive embodiments of configuring focused UV beams to produce a variety of refractive index profiles in optical fibers are discussed in greater detail below in connection with
Referring now to
The reflecting unit 216 and the focusing unit 218 are mounted on a linear translation stage 214 capable of moving the reflecting unit 216 and the focusing unit 218 along a linear path at a predetermined linear speed while maintaining exposure of the fiber 206 to the focused UV beam 222.
The inventive fabrication process begins by positioning the linear translation stage 214 in such a way as to align the first portion of the fiber 206 (near the retaining mechanism 204) with the focused UV beam 222. The rotary unit 202 then rotates the fiber 206 at a predetermined rotation speed while the linear stage 214 moves the focused UV beam 222 at a predetermined linear along the rotating fiber 206 until the focused UV beam 22 is substantially near the fiber support 208. The predetermined rotation and linear speeds are selected as a matter of design choice depending on the specific construction of the various components of the apparatus 200 without departing from the spirit of the invention. By exposing the rotating fiber 206 to the moving focused UV beam 222, the refractive index of the fiber 206 is modulated along its length. As a result, the fiber 206 becomes a chiral fiber having chiral fiber Bragg grating properties.
The specific refractive index profile of the fiber 206 (for example, whether the chiral modulation is helical or double helical) depends on the specific configuration and positioning of the focused UV beam 222. Various inventive embodiments of configuring focused UV beams to produce a variety of refractive index profiles in optical fibers are discussed in greater detail below in connection with
One of the primary advantages of the inventive apparatus is its capability to fabricate chiral optical fibers having refractive index profiles customized for particular applications. For example, a chiral laser such as the one disclosed in a co-pending commonly assigned U.S. provisional patent application entitled “Chiral Laser Apparatus and Method”, requires a chiral fiber with double helix chiral modulation, while chiral fibers used in an add-drop filter, such as one disclosed in a co-pending commonly assigned U.S. patent application entitled “Add-drop Filter Utilizing Chiral Elements” should preferably have single helix chiral modulation. Furthermore, structures having double or single helix chiral modulation with different or custom refractive index profiles may be desirable for specific applications.
In accordance with the present invention, the type of chiral modulation (single or double helix) and the specific refractive index profile of the fabricated chiral optical fiber may be configured by varying the position and/or number of UV laser beams focused into the UV-sensitive fiber. Referring now to
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Preferably, the third and fourth reflecting devices 360, 372 are aligned exactly opposite one another such that the focused UV beams 364, 376 are then directed into a center of a UV-sensitive fiber 366 from opposite directions while that fiber 366 is rotated and moved relative to the focused UV beams 364, 376. The optical component 350 thus produces a fiber having a double helix chiral modulation.
Referring now to
Preferably, the third and fourth reflecting devices 410, 422 are aligned opposite and vertically displaced from one another such that the focused UV beam 414 is directed to an upper outer surface of a UV-sensitive fiber 416 while the focused UV beam 426 is directed to a lower outer surface of the fiber 416, while the fiber 416 is rotated and moved relative to the focused UV beams 414, 426. The optical component 400 thus produces a fiber having a double helix chiral modulation. It should be noted that the exact positions of the various reflecting devices (and thus the focused UV beams) may be selected and changed as a matter of design choice without departing from the spirit of the invention as long as each of the two focused UV beams are parallel to one another, perpendicular to the fiber's longitudinal axis, and directed to opposing outer surfaces of the optical fiber.
Referring now to
Thus, while there have been shown and described and pointed out fundamental novel features of the invention as applied to preferred embodiments thereof, it will be understood that various omissions and substitutions and changes in the form and details of the devices and methods illustrated, and in their operation, may be made by those skilled in the art without departing from the spirit of the invention. For example, it is expressly intended that all combinations of those elements and/or method steps which perform substantially the same function in substantially the same way to achieve the same results are within the scope of the invention. It is the intention, therefore, to be limited only as indicated by the scope of the claims appended hereto.
This application is a continuation application of (and claims priority from) the commonly assigned co-pending U.S. patent application Ser. No. 10/020,678 entitled “Apparatus and Method for Manufacturing Chiral Fiber Bragg Gratings” which was filed on Dec. 12, 2001, which in turn claims priority from the commonly assigned U.S. provisional patent application Ser. No. 60/254,816 entitled “Apparatus and Method for Manufacturing Helical Fiber Bragg Gratings” filed on Dec. 12, 2000.
| Number | Date | Country | |
|---|---|---|---|
| 60254816 | Dec 2000 | US |
| Number | Date | Country | |
|---|---|---|---|
| Parent | 10020678 | Dec 2001 | US |
| Child | 11143352 | Jun 2005 | US |