This application claims the benefit of European Patent Application No. 12 160 715.4 filed Mar. 22, 2012, incorporated by reference herein in its entirety.
The present invention generally relates to an apparatus for manufacturing cut glass fibres.
In one embodiment there is an apparatus for manufacturing cut glass fibres comprising: at least one first cot wheel and at least one second cot wheel, a first cutter head and a second cutter head, whereby the apparatus is configured such that the apparatus is operable in at least one first operation mode in which at least one of the cot wheels and at least one of the cutter heads are capable to cut inline glass fibres from a yarn, preferably from an endless yarn. In one embodiment, the first cot wheel and the second cot wheel are mounted on a cot turret, whereby the cot turret is movable from a first position to a second position and from the second position to the first position. In one embodiment, the first position of the cot turret is a position, in which the first cot wheel is in an operating position for cutting glass fibres inline and/or that the second position of the cot turret is a position, in which the second cot wheel is in an operating position for cutting glass fibres inline.
In one embodiment, the first position of the cot turret is a position, in which the second cot wheel is in a non-operating position and detachable and/or that the second position of the cot turret is a position, in which the first cot wheel is in a non-operating position and detachable, whereby preferably in the first position of the cot turret the second cot wheel is accessible through at least one safety door and/or whereby preferably in the second position of the cot turret the first cot wheel is accessible through the at least one safety door. In one embodiment, the cot turret is rotatable around a cot turret axis and that the first cot wheel is rotatable around a first cot wheel axis and the second cot wheel is rotatable around a second cot wheel axis, whereby the cot turret axis, the first cot wheel axis and the second cot wheel axis are substantially parallel.
In one embodiment, the first cutter head and the second cutter head are mounted on a cutterhead turret, whereby the cutterhead turret is movable from a first position to a second position and from the second position to the first position. In one embodiment, the first position of the cutterhead turret is a position, in which the first cutter head is in an operating position for cutting glass fibres inline and/or that the second position of the cutterhead turret is a position, in which the second cutter head is in an operating position for cutting glass fibres inline. In one embodiment, the first position of the cutterhead turret is a position, in which the second cutter head is in a non-operating position and detachable and/or that the second position of the cutterhead turret is a position, in which the first cutter head is in a non-operating position and detachable, whereby preferably in the first position of the cutterhead turret the second cutter head is accessible through at least one safety door and/or whereby preferably in the second position of the cutterhead turret the first cutter head is accessible through the at least one safety door.
In one embodiment, the cutterhead turret is rotatable around a cutterhead turret axis and that the first cutter head is rotatable around a first cutter head axis and the second cutter head is rotatable around a second cutter head axis, whereby the cutterhead turret axis, the first cutter head axis and the second cutter head axis are substantially parallel. In one embodiment, the apparatus comprises at least one idler, whereby the idler is configured such that the yarn can be guided by means of the idler. In one embodiment, the apparatus comprises at least one movable idler being movable from at least a first position to a second position and backwards. In one embodiment, the movable idler is configured such that by moving from the first position to the second position the yarn is guided into the cot wheel being in the non-operating position, preferably during the automatic change-over process when changing from the first cot wheel to the second cot wheel or from the second cot wheel to first cot wheel and/or that the movable idler is configured such that by moving from the first position to the second position the yarn is guided into the cot wheel being in the operating position for cutting glass fibres inline, preferably during the automatic starting of the insertion and cutting process of the yarn.
In one embodiment, the apparatus comprises at least one set of at least two pulley wheels, whereby the pulley wheels are configured such that the pulley wheels are capable to pull the yarn, preferably during the automatic starting of the insertion and cutting process of the yarn. In one embodiment, the apparatus comprises at least one movable press roller being movable from at least a first position to a second position and backwards, whereby preferably the movable press roller is configured such that by moving from the first position to the second position the yarn is guided into the cot wheel being in the operating position for cutting glass fibres inline, preferably during the automatic starting of the insertion and cutting process of the yarn. In one embodiment, the apparatus comprises at least one oscillating comb, which is configured such that the incoming yarn is guided by the oscillating comb.
The foregoing summary, as well as the following detailed description of embodiments of the apparatus for manufacturing cut glass fibres, will be better understood when read in conjunction with the appended drawings of an exemplary embodiment. It should be understood, however, that the invention is not limited to the precise arrangements and instrumentalities shown.
In the drawings:
a, b are schematic drawings illustrating details of the cot wheel; and
For the inline manufacturing of cut glass fibres machines are used, which are equipped with a cot wheel (drive wheel) and a cutting head. These machines are so-called choppers.
The cutter head is driven by the rotating cot wheel by means of friction. At least one glass fibre yarn is fed from a glass yarn spinning machine to the chopper, handled by the machine by means of several cylinders and/or wheels and cut by the cutter head.
Since the cutter head and the cot wheel are subject to abrasive wear due to the kind of actuation of the cutter head and due to the normal wear caused by the cutting procedure of the glass fibres, the cutter head and the cot wheel have to be exchanged from time to time. Both the cutter head and the cot wheel are the most prominent wear parts of the chopper, since these parts are directly involved in the cutting process and thus subject to extensive wear and loads.
During an exchange process of the cot wheel and the cutter head the whole machine has to be stopped and thus the production process of manufacturing cut glass fibres has to be interrupted.
It is therefore an object of the present invention to improve an apparatus for manufacturing cut glass fibres in particular in that the exchange of the cot wheel and the cutter head is simplified and that the interruption time of the chopper during exchange of the cot wheel and the cutter head is reduced.
An apparatus for manufacturing cut glass fibres is provided, whereby the apparatus comprises at least one first cot wheel and at least one second cot wheel, a first cutter head and a second cutter head, whereby the apparatus is configured such that the apparatus is operable in at least one first operation mode in which at least one of the cot wheels and at least one of the cutter heads are capable to cut inline glass fibres from a yarn, preferably from an endless yarn.
The apparatus for manufacturing cut glass fibres can be a so-called chopper, for instance preferably an inline chopper that automatically runs along for manufacturing cut glass fibres more or less directly after the spinning nozzle of the spinning machine. The machines are so-called choppers and the cut glass fibres are so-called chopped glass fibres.
Thereby, the advantage is achieved that at least one pair of a cot wheel and a cutter head is capable to operate and to be used for cutting of a yarn. The other pair of cot wheel and cutter head is in a non-operating state and can thus be exchanged easily. It is possible that the cot wheel und cutter head being in operation can be changed, so that the cot wheel und cutter head being not in operation can be used for the cutting process.
The yarn or, as it is also possible, a plurality of yarns can be provided by at least one spinning machine comprising one or more spinning nozzles. Especially, the exchange of the cot wheel and the cutter head is simplified and the interruption time of the apparatus for manufacturing of cut glass fibres during exchange of the cot wheel and the cutter head is reduced.
It is especially possible that the first cot wheel and the second cot wheel are mounted on a cot turret, whereby the cot turret is movable from a first position to a second position and from the second position to the first position. By means of the cot turret the exchange of the positions of the first and second cot wheel is simplified.
Moreover, the first position of the cot turret may be a position, in which the first cot wheel is in an operating position for cutting glass fibres inline and/or that the second position of the cot turret may be a position, in which the second cot wheel is in an operating position for cutting glass fibres inline.
Additionally, it is possible that the first position of the cot turret is a position, in which the second cot wheel is in a non-operating position and detachable and/or that the second position of the cot turret is a position, in which the first cot wheel is in a non-operating position and detachable, whereby preferably in the first position of the cot turret the second cot wheel is accessible through at least one safety door and/or whereby preferably in the second position of the cot turret the first cot wheel is accessible through the at least one safety door. The safety door(s) may be e.g. interlinked with a control means of the apparatus, which is configured such that in an unsafe state for opening the safety door is locked, e.g. during the rotation of the cot turret.
Furthermore, it is possible that the cot turret is rotatable around a cot turret axis and that the first cot wheel is rotatable around a first cot wheel axis and the second cot wheel is rotatable around a second cot wheel axis, whereby the cot turret axis, the first cot wheel axis and the second cot wheel axis are substantially parallel.
Moreover, it is possible that the first cutter head and the second cutter head are mounted on a cutterhead turret, whereby the cutterhead turret is movable from a first position to a second position and from the second position to the first position.
It is further possible that the first position of the cutterhead turret is a position, in which the first cutter head is in an operating position for cutting glass fibres inline and/or that the second position of the cutterhead turret is a position, in which the second cutter head is in an operating position for cutting glass fibres inline.
Preferably, the first position of the cutterhead turret may be a position, in which the second cutter head is in a non-operating position and detachable and/or that the second position of the cutterhead turret may be a position, in which the first cutter head is in a non-operating position and detachable, whereby preferably in the first position of the cutterhead turret the second cutter head is accessible through at least one safety door and/or whereby preferably in the second position of the cutterhead turret the first cutter head is accessible through the at least one safety door.
Additionally, it is possible that the cutterhead turret is rotatable around a cutterhead turret axis and that the first cutter head is rotatable around a first cutter head axis and the second cutter head is rotatable around a second cutter head axis, whereby the cutterhead turret axis, the first cutter head axis and the second cutter head axis are substantially parallel.
Furthermore, it is possible that the apparatus comprises at least one idler, whereby the idler is configured such that the yarn can be guided by means of the idler.
Moreover, the apparatus may comprise at least one movable idler being movable from at least a first position to a second position and backwards.
It is possible that the movable idler is configured such that by moving from the first position to the second position the yarn is guided into the cot wheel being in the non-operating position, preferably during the automatically change-over process when changing from the first cot wheel to the second cot wheel or from the second cot wheel to first cot wheel and/or that the movable idler is configured such that by moving from the first position to the second position the yarn is guided into the cot wheel being in the operating position for cutting glass fibres inline, preferably during the automatic starting of the insertion and cutting process of the yarn.
Furthermore, it is possible that the apparatus comprises at least one set of at least two pulley wheels, whereby the pulley wheels are configured such that the pulley wheels are capable to pull the yarn, preferably during the automatic starting of the insertion and cutting process of the yarn.
Additionally, the apparatus may comprise at least one movable press roller being movable from at least a first position to a second position and backwards, whereby preferably the movable press roller is configured such that by moving from the first position to the second position the yarn is guided into the cot wheel being in the operating position for cutting glass fibres inline, preferably during the automatic starting of the insertion and cutting process of the yarn.
It is further possible that the apparatus comprises at least one oscillating comb, which is configured such that the incoming yarn is guided by the oscillating comb.
A plurality of glass fibre yarns Y, which is produced by several spinning machines 1 comprising e.g. common spinning nozzles 5, is transferred to and fed into the automatic inline chopper 10 for the cutting process.
As can be derived from
As shown in
The first cot wheel 20 and the second cot wheel 30 are mounted on a cot turret 40, whereby the cot turret 40 is movable from a first position to a second position and from the second position to the first position.
The first position of the cot turret 40, which is shown in
Moreover, the first position of the cot turret 40 is a position, in which the second cot wheel 30 is in a non-operating position and detachable and the second position of the cot turret 40 is a position, in which the first cot wheel 20 is in a non-operating position and detachable.
As shown in
The first cutter head 50 and the second cutter head 60 are mounted on a cutterhead turret 70, whereby the cutterhead turret 70 is rotatable from a first position to a second position and from the second position to the first position. The cutterhead turret 70 is rotatable around a cutterhead turret axis and the first cutter head 50 is rotatable around a first cutter head axis and the second cutter head 60 is rotatable around a second cutter head axis, whereby the cutterhead turret axis, the first cutter head axis and the second cutter head axis are substantially parallel.
The first position of the cutterhead turret 70 is a position, in which the first cutter head 50 is in an operating position for cutting glass fibres CG inline and the second position of the cutterhead turret 70 is a position, in which the second cutter head 60 is in an operating position for cutting glass fibres CG inline.
The first position of the cutterhead turret 70 is a position, in which the second cutter head 60 is in a non-operating position and detachable and the second position of the cutterhead turret 70 is a position, in which the first cutter head 50 is in a non-operating position and detachable. In the first position of the cutterhead turret 70 the second cutter head 60 is accessible through the safety door 90 and in the second position of the cutterhead turret 70 the first cutter head 50 is accessible through the safety door 90.
The chopper 10 comprises an oscillating comb 150, which is configured such that the incoming yarn Y is guided by the oscillating comb 150. Moreover, the chopper 10 comprises idlers 100, 110, 120, 130, whereby the idlers 100, 110, 120, 130 are configured such that the yarn Y can be guided by means of the idler 100, 110, 120, 130. The idlers 110, 130 are movable idlers 110, 130 and are movable from at least a first position to a second position and vice versa.
Furthermore, a set of two pulley wheels 140, 142 is provided, whereby the pulley wheels 140, 142 are configured such that the pulley wheels 140, 142 are capable to pull the yarn Y, preferably during the automatic application of the yarn Y. Additionally, the chopper 10 comprises one movable press roller 160 being movable from a first position to a second position and vice versa, whereby the movable press roller 160 is configured such that by moving from the first position to the second position the yarn is guided into the cot wheel 20, 30 being in the operating position for cutting glass fibres CG inline, i.e. during the automatic starting of the application and cutting process of the yarn Y (cf.
As can be derived from
Thereby, the yarn Y is automatically transported to the cutter head 50 (60) and the cutting process begins.
The second yarn Y1 is guided through the oscillating comb 150 and guided by the idler 100, around the movable press roller 160, around the movable idler 130 and around the idler 120 down to the pulley wheels 140, 142. The pulley wheels 140, 142 provide an automatic discharge into the trash chute.
The movable idler 130 is deflected from the second position shown in
After the steps shown in
The movable idler 110 is configured such that by moving from the first position to the second position the yarn Y is guided into the cot wheel 30, which is running with production speed, being in the non-operating position during the automatic change-over process when changing from the first cot wheel 20 to the second cot wheel 30 as shown in
The movable idler 110 is moving down along its guidance rail 112, thereby initially applying the yarn Y onto the second cot wheel 30. Thus, the yarn Y is guided through the oscillating comb 150, the idler 110, the cot wheel 30, then guided by the movable press roller 160 being engaged with the first cot wheel 20. The yarn is then guided by the first cot wheel to cutter head 50 which is in operation and cuts the yarn Y into cut glass fibres CG.
In a further schematic drawing
a shows a front view of the cot wheel 30, whereby it is to be noted that the cot wheel 20 is identical. As can be seen in
In one embodiment, the apparatus includes one or more computers having one or more processors and memory (e.g., one or more nonvolatile storage devices). In some embodiments, memory or computer readable storage medium of memory stores programs, modules and data structures, or a subset thereof for a processor to control and run the various systems and methods disclosed herein. In one embodiment, a non-transitory computer readable storage medium having stored thereon computer-executable instructions which, when executed by a processor, perform one or more of the methods disclosed herein.
It will be appreciated by those skilled in the art that changes could be made to the exemplary embodiments shown and described above without departing from the broad inventive concept thereof. It is understood, therefore, that this invention is not limited to the exemplary embodiments shown and described, but it is intended to cover modifications within the spirit and scope of the present invention as defined by the claims. For example, specific features of the exemplary embodiments may or may not be part of the claimed invention and features of the disclosed embodiments may be combined. Unless specifically set forth herein, the terms “a”, “an” and “the” are not limited to one element but instead should be read as meaning “at least one”.
It is to be understood that at least some of the figures and descriptions of the invention have been simplified to focus on elements that are relevant for a clear understanding of the invention, while eliminating, for purposes of clarity, other elements that those of ordinary skill in the art will appreciate may also comprise a portion of the invention. However, because such elements are well known in the art, and because they do not necessarily facilitate a better understanding of the invention, a description of such elements is not provided herein.
Number | Date | Country | Kind |
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12 160 715.4 | Mar 2012 | EP | regional |