The present disclosure relates to an apparatus for manufacturing a pouch.
In general, secondary batteries are chargeable and dischargeable, unlike primary batteries that are not chargeable, and are widely used in electronic devices such as mobile phones, notebook computers, camcorders, electric vehicles, and the like. Particularly, since a lithium secondary battery has larger capacity than a nickel-cadmium battery or a nickel-hydrogen battery and has a high energy density per unit weight, its degree of utilization is rapidly increasing.
A secondary battery is classified according to an electrode assembly having a positive electrode/separator/negative electrode structure. Exemplary examples of the electrode assembly may include a jelly-roll type (winding type) electrode assembly in which long sheet-shaped electrodes are wound with a separator therebetween; a stack-type electrode assembly in which a plurality of electrodes which are cut into units and each of which has a predetermined size, are sequentially stacked with a separator therebetween; a stack-folding type electrode assembly in which bi-cells or full cells, which are stacked with a separator therebetween, are wound; and the like.
In addition, such a secondary battery may be classified into a cylindrical battery or a prismatic battery, in which an electrode assembly is built in a cylindrical or prismatic metal can, and a pouch type battery, in which an electrode assembly is built in a pouch type case including an aluminum lamination sheet.
The cup part of the pouch is usually molded by pressing a pouch film by using a punch. However, an impact may be applied to the punch or the like during such a pressing process. Such an impact may adversely affect the outer appearance of the pouch or the lifespan of the apparatus for manufacturing the pouch. Thus, it is preferable to effectively buffer the cup part.
An object of the present disclosure is to provide an apparatus for manufacturing a pouch which is capable of effectively alleviating an impact applied to a punch while pressing a pouch film by the punch or an impact applied to a member that is in direct or indirect contact with the pouch.
Another object of the present disclosure is to provide an apparatus for manufacturing a pouch, which is capable of better molding an outer appearance of the pouch.
Another object of the present disclosure is to provide an apparatus for manufacturing a pouch which is capable of more angularly molding a cup part and more uniformly molding a depth of the cup part.
An apparatus for manufacturing a pouch according to the present disclosure includes a lower die provided with a forming groove for forming a cup part in a pouch film, an upper die disposed to be spaced upward from the lower die, and a punch supported by the upper die and configured to move toward the forming groove so as to press the pouch film to be disposed on the lower die. The punch includes: an upper punch vertically and movably connected to the upper die; a lower punch disposed to be spaced downward from the upper punch, moving together with the upper punch to press the pouch film; and an elastic part disposed between the upper punch and the lower punch to elastically support the lower punch.
In some embodiments, the elastic part may be provided to elastically press the lower punch downward.
In further embodiments, the elastic part may include a connection bar fixed to either one of the upper punch or the lower punch, the connection bar being connected to the other one of the upper punch and the lower punch so as to be movable in a vertical direction with respect to the other one, and the elastic part may include an elastic member provided to surround the connection bar between the upper punch and the lower punch.
In further embodiments, the upper punch may include an upper punch body configured to define an outer appearance of the upper punch, a first through-hole configured to pass through the upper punch body from a top surface of the upper punch body to one point between the top surface and a bottom surface of the upper punch body, and a second through-hole having an inner diameter greater than that of the first through-hole and configured to pass through the upper punch body from the one point to the bottom surface of the upper punch body, wherein the second through-hole communicates with the first through-hole.
In further embodiments, the connection bar may include a head disposed outside the top surface of the upper punch body and a fixed bar extending downward from the head to pass through the first and second through-holes so as to be fixed to the lower punch at a lower end thereof.
In further embodiments, the head may have a diameter greater than that of the first through-hole so as not to be inserted into the first through-hole or have a diameter greater than that of a central hole of a washer disposed between the head and the top surface of the upper punch body.
In further embodiments, an upper end of the elastic member may be inserted into the second through-hole so as to be seated on a jaw provided by a difference in inner diameter between the first through-hole and the second through-hole.
In further embodiments, the upper punch may include an upper punch body configured to define an outer appearance of the upper punch and a through-groove configured to pass through the upper punch body from one point between a top surface and a bottom surface of the upper punch body to the bottom surface of the upper punch body. The connection bar may include a head disposed inside the through-groove and a fixed bar having a diameter less than that of the head and extending downward from the head so as to be fixed to the lower punch at a lower end thereof. An upper end of the elastic member may be inserted into the through-groove so as to be disposed below the head.
In further embodiments, the elastic part may include a body portion inserted into the through-groove of the upper punch and having an inverted U-shaped cross-section and an extension portion horizontally extending outward from a lower end of the body portion so as to be in close contact with a bottom surface of the upper punch body. Wherein the connection bar and the elastic member may be inserted into an inner space of the body portion inserted into the through-groove.
In further embodiments, the elastic part may include an outer elastic member disposed adjacent to an outer edge of the lower punch and an inner elastic member disposed more adjacent to a center of the lower punch than the outer elastic member.
In further embodiments, the outer elastic member may have an elastic modulus less than that of the inner elastic member.
In further embodiments, the lower die may include a lower die body which is configured to define an outer appearance of the lower die and in which the forming groove is defined and a nest disposed to be vertically movable inside the forming groove and provided to support the punch moving into the forming groove.
In further embodiments, the punch may be configured to move downward until the pouch film is in close contact with a top surface of the nest.
According to the present disclosure, since the punch pressing the pouch film includes the upper and lower punches, which are spaced apart from each other, and the elastic part disposed between the upper punch and the lower punch, the impact applied to the punch while being pressed by the punch or the impact applied to the member that is in direct or indirect contact with the punch may be effectively alleviated.
In addition, according to the present disclosure, even though the nest is applied to the apparatus for manufacturing the pouch, the elastic member for the buffering is provided in the punch, but not the nest. Thus, the outer appearance of the pouch may be better molded compared to the case in which the elastic member is provided in the nest.
Furthermore, according to the present disclosure, the vacuum elongation process may be applied to the apparatus for manufacturing the pouch. When the vacuum elongation process is applied, the cup part of the pouch may be more angularly molded due to the vacuum operation and the pressing of the punch, and the depth of the cup part may be more uniformly molded.
Hereinafter, preferred embodiments of the present invention will be described in detail with reference to the accompanying drawings so that those of ordinary skill in the art can easily carry out the present invention. However, the present invention may be implemented in several different forms and is not limited or restricted by the following examples.
In order to clearly explain the present disclosure, detailed descriptions of portions that are irrelevant to the description or related known technologies that may unnecessarily obscure the gist of the present disclosure have been omitted, and in the present specification, reference symbols are added to components in each drawing. In this case, the same or similar reference numerals are assigned to the same or similar elements throughout the specification.
Also, terms or words used in this specification and claims should not be restrictively interpreted as ordinary meanings or dictionary-based meanings, but should be interpreted as meanings and concepts conforming to the scope of the present disclosure on the basis of the principle that an inventor can properly define the concept of a term to describe and explain his or her invention in the best ways.
The lower die 110 may be a die in which a forming groove 111 for forming a cup part 11, as shown in
The upper die 120 may be a die disposed to be spaced upward from the lower die 110. A connection pillar B may be provided between the upper die 120 and the lower die 110 to maintain a separation distance therebetween. Cylinders 161 and 166 for vertical movement of the punch 130 or vertical movement of a stripper 150 to be described later may be disposed on the upper die 120.
The punch 130 may be a block for pressing the pouch film F disposed on the lower die 110. The punch 130 may be supported by the upper die 120. The punch 130 may be provided to move toward the forming groove 111. For example, the punch 130 may be connected to a punch cylinder 161 fixed to the upper die 120 so as to be indirectly fixed to the upper die 120 and may vertically move with respect to the upper die 120 according to the operation of the punch cylinder 161. The punch cylinder 161 may include a cylinder body 162 and a cylinder rod 163 that is reciprocated according to a hydraulic pressure supplied to the inside of the cylinder body 162. The punch 130 may be connected to the cylinder rod 163.
The punch 130 may include an upper punch 131. The upper punch 131 may be a block vertically and movably connected to the upper die 120. The cylinder rod 163 of the punch cylinder 161 may be coupled to the upper punch 131. The upper punch 131 may include an upper block 132 disposed at an upper side, and a lower block 133 disposed at a lower side and provided wider in a left and right direction than the upper block 132 in
The punch 130 may include a lower punch 136. The lower punch 136 may be a block disposed to be spaced downward from the upper punch 131. The lower punch 136 may move together with the upper punch 131 according to the movement of the upper punch 131. During such movement, the lower punch 136 may be in contact with the pouch film F to press the pouch film F as shown in
The punch 130 may include an elastic part 140 that elastically supports the lower punch 136 with respect to the upper punch 131. For example, when the lower punch 136 is pressed upward by a nest 113 or the like to be described later while the lower punch 136 presses the pouch film F, the elastic part 140 may alleviate an impact applied to the lower punch 136 while pressing the elastic member 146 as shown in
The elastic part 140 may be provided to elastically press the lower punch 136 downward in a state of being supported by the upper punch 131 so as to buffer the lower punch 136. For example, the elastic member 146 of the elastic part 140 may be disposed between the upper punch 131 and the lower punch 136 in the pressed state. An amount of compression of the elastic member 146 may be determined according to a required degree of the buffering.
The elastic part 140 may be disposed between the upper punch 131 and the lower punch 136. For example, the whole or portion of the elastic part 140 may be disposed between the upper punch 131 and the lower punch 136.
In the apparatus 100 for manufacturing the pouch according to Embodiment 1 of the present invention, since the punch 130 pressing the pouch film F includes the elastic part 140 disposed between the upper punch 131 and the lower punch 136, the impact applied to the punch 130 while being pressed by the punch 130 or the impact applied to member (e.g., the nest 113 to be described) that is in direct or indirect contact with the punch 130 may be effectively alleviated.
The elastic part 140 of this embodiment will be described in detail with reference to
The connection bar 141 may be a bar that is fixed to either one of the upper punch 131 or the lower punch 136, and the connection bar 141 is movably connected to the other one of the upper punch 131 and the lower punch 136 in a vertical direction.
When the upper punch 131 moves in the vertical direction in
The connection bar 141 may include a head 142 and a fixed bar 143 so as to be vertically and movably connected to the upper punch 131 and fixed to the lower punch 136.
The upper punch 131 may include an upper punch body 134, including an upper block 132 and a lower block 133, defining an outer shape of the upper punch 131, and the head 142 may be disposed outside a top surface 134U of the upper punch body 134. The head 142 may have a diameter greater than that of a through-hole 135 so as not to be inserted into the through-hole 135 (e.g., a first through-hole 135a to be described later). A washer W may be disposed between the head 142 and the top surface 134U of the upper punch body 134. In this case, the head 142 may have a diameter greater than that of a central hole of the washer W passing through the fixed bar 143 to be described later.
The upper punch 131 may include a through-hole 135 (e.g., a first through-hole 135a and a second through-hole 135b to be described later) passing through the upper punch body 134 from the top surface 134U to a bottom surface 134L of the upper punch body 134. Here, the fixing bar 143 may extend downward from the head 142 to pass through the through-hole 135. A lower end of the fixed bar 143, which is exposed to a lower side of the upper punch body 134, may be fixed to the lower punch 136. In
The elastic member 146 is configured to provide elastic force of the elastic part 140 and may be, for example, a spring. The whole or a portion of the elastic member 146 may be disposed between the upper punch 131 and the lower punch 136.
The elastic member 146 may be disposed to be seated in the second through-hole 135b of the first through-hole 135a and the second through-hole 135b defined in the upper punch body 134. The first through-hole 135a may be a hole passing through the upper punch body 134 from the top surface 134U of the upper punch body 134 to one point P between the top surface 134U and the bottom surface 134L of the upper punch body 134. The second through-hole 135b may have an inner diameter greater than that of the first through-hole 135a may a hole passing through the upper punch body 134 from the one point P to the bottom surface 134L of the upper punch body 134. The first through-hole 135a and the second through-hole 135b may communicate with each other. Since the first through-hole 135a and the second through-hole 135b have different inner diameters, a jaw 135C may be disposed on a boundary between the first through-hole 135a and the second through-hole 135b. An upper end of the elastic member 146 may be inserted into the second through-hole 135b and be seated on the jaw 135C between the first and second through-holes 135a and 135b. Thus, the elastic member 146 may be stably disposed between the upper punch 131 and the lower punch 136.
The apparatus 100 for manufacturing the pouch according to this embodiment may include a stripper 150 for pressing and fixing the pouch film F as illustrated in
The lower die 110 according to this embodiment may include the lower die body 112 and the nest 113 as illustrated in
Hereinafter, a process of molding the pouch film F by the apparatus 100 for manufacturing the pouch according to the present embodiment will be described with reference to
First, as illustrated in
Next, as illustrated in
Next, as illustrated in
The apparatus 100 for manufacturing the pouch according to this embodiment may be applied to a vacuum elongation process as described above. When the vacuum elongation process is applied, a cup part 11 of the pouch may be more angular, for example, an angle between a bottom surface and a side surface of the cup part 11 may be close to 90 degrees. The angled pouch may increase in volume of an electrode assembly accommodated in the same volume to improve energy density of the battery. In addition, when the vacuum elongation process is applied in the manufactured pouch, a depth of the cup part 11 may be substantially constant.
It may be considered to dispose an elastic member under the nest 113 for buffering. However, if the elastic member is disposed under the nest 113, during the vacuum elongation or during movement of the nest 113, the pouch film F may be fitted between an inner wall of the lower die body 112, which defines the forming groove 111, and the nest 113 due to shaking of the nest 113. This is undesirable because the outer appearance of the pouch is poor. However, in the apparatus 100 for manufacturing the pouch according to this embodiment, since the elastic member 146 for buffering is not disposed on the nest 113 but disposed on the punch 130, the above problem does not occur.
Next, as illustrated in
The punch 130 may be provided to move downward until the pouch film F is in close contact with a top surface of the nest 113. When moving as described above, the pouch film F may be pressed in a state in which a gap (except for a gap due to the film) does not form between the punch 130 and the nest 113, and thus, the outer appearance of the pouch is better molded.
Finally, as illustrated in
As illustrated in
The apparatus 200 for manufacturing the pouch according to this embodiment may include a stripper 150 for fixing a pouch film.
The punch 230 according to this embodiment may include an elastic part 240. The elastic part 240 according to this embodiment may include an outer elastic member 246o and an inner elastic member 246i as illustrated in
The punch 230 according to this embodiment may include elastic members 246o and 246i adjacent to the outer edge of the lower punch 236 or the upper punch 231 and adjacent to the center of the lower punch 236 or the upper punch 231, respectively. Therefore, the lower punch 236 may be more stably supported through the elastic members 246o and 246i. For reference, connection bars 241 and 241′, as shown in
In this embodiment, an elastic modulus of the outer elastic member 246o may be less than an elastic modulus of the inner elastic member 246i. In this case, the punch 230 may strongly press a central portion on an area (e.g., an area corresponding to the forming groove) in which a cup part 11 will be formed in the pouch film F, and a peripheral portion may be weakly pressed by the punch 230. This may assist to suppress an occurrence of a problem in the edge (a boundary between a bottom surface and a side surface) of the cup part 11 during molding the cup part 11. For reference, even if materials have the same elastic modulus, the above effect may be achieved by varying a degree of compression (e.g., by disposing the outer elastic member to be less pressed).
An elastic part 240o (hereinafter, referred to as an outer elastic part) disposed adjacent to an outer edge of the lower punch 236 and an elastic part 240i (hereinafter, referred to an inner elastic part) disposed closer to a center of the lower punch 236 than the outer elastic part may have different structures as illustrated in
The outer elastic part 240o may have the same structure as the elastic part 140 according to Embodiment 1 as illustrated in
As illustrated in
In the upper punch 231, an area on which the upper block 232 and the lower block 233 overlap each other may be thicker than the lower block 233, and a top surface of the upper block 232 may be in contact with a bottom surface of the upper die 120. Thus, the inner elastic part 240i may preferably have a shape configured to be accommodated in the through-groove 235′ of the upper punch body 234.
The inner elastic part 240i may include a fixing member 247 inserted into and fixed to the through-groove 235′ of the upper punch body 234. The fixing member 247 may include a body portion 247a inserted into the through-groove 235′ and having an inverted U-shaped cross-section and an extension portion 247b horizontally extending outward from a lower end of the body portion 247a so as to be in close contact with the bottom surface 234L of the upper punch body 234.
The connection bar 241′ and the elastic member 246i may be inserted into an inner space of the body portion 247a inserted into the through-groove 235′. A stopper 247c horizontally protruding inward may form in the inner space of the body portion 247a. The stopper 247c may prevent the head 242′ of the connection bar 241′ from being separated downward. The stopper 247c may be spaced a predetermined distance downward from a ceiling surface of the inner space of the body portion 247a so as to allow vertical movement of the connection bar 241′. An upper end of the elastic member 246i may be disposed below the stopper 247c.
When the fixing member 247 is provided, the connection bar 241′ and the elastic member 246i may be installed on the fixing member 247 in the state of being installed in the through-groove 235′ of the upper punch body 234, and thus, the installation of the inner elastic part 240i may be facilitated.
The above-disclosed subject matter is to be considered illustrative and not restrictive, and the appended claims are intended to cover all such modifications, enhancements, and other embodiments, which fall within the true spirit and scope of the present disclosure.
Thus, the above embodiments of the present invention are to be considered illustrative, and not restrictive, and the technical spirit of the present invention is not limited to the foregoing embodiments.
Therefore, the scope of the present invention is defined not by the detailed description of the invention but by the appended claims, and all differences within the scope will be construed as being included in the present invention.
Number | Date | Country | Kind |
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10-2021-0117120 | Sep 2021 | KR | national |
The present application is a national phase entry under 35 U.S.C. § 371 of International Application No. PCT/KR2022/013208 filed Sep. 2, 2022 which claims priority to Korean Patent Application 10-2021-0117120, filed on Sep. 2, 2021, which is hereby incorporated by reference in its entirety.
Filing Document | Filing Date | Country | Kind |
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PCT/KR2022/013208 | 9/2/2022 | WO |