Claims
- 1. An apparatus for molding a succession of discrete insulating spacers on an elongated flexible conductor, particularly such which is to be used as an inner conductor of a coaxial cable, comprising a support; a plurality of molds together forming an array which is mounted on said support for displacement in a closed path and has an exposed surface that extends in and along a closed trajectory, each of said molds including a pair of mold members mounted for relative movement toward and away from one another between an open and a closed position and together bounding a cavity in said closed position, and an inlet which extends between said cavity and said exposed surface; means for displacing said array in said path relative to said support so that said exposed surface travels in said trajectory; means for moving said mold members of each respective mold between said positions thereof and for maintaining the same in said open position in a first, and in said closed position in a second, consecutive portion of said path; means for introducing the conductor between said mold members of the respective mold at said first portion of said path for the conductor to extend across the respective cavity in said second portion of said path; means for supplying plastified hardenable material under pressure into said inlet of the respective mold at a predetermined location of said second portion of said path for the material to fill the respective cavity around the conductor, to harden thereabout and thus to form a spacer in said cavity and a sprue in said inlet, in said second portion of said path downstream of said location as considered in the direction of displacement of said array, including a nozzle having an end face which faces said exposed surface of said array at said location and a nozzle end which opens onto said end face; means for withdrawing the conductor together with the spacer from between said mold members at a withdrawing location situated in said first portion of said path; means for reducing wear of said exposed surface of said array and of said end face of said nozzle, including means for mounting at least said nozzle on said support for movement toward and away from said trajectory at said location, means for urging said nozzle toward said trajectory with a variable force, and control means controlling said means for urging so that said force is overcome by a reaction force with which the material emerging from said nozzle end acts on said end face away from said trajectory, forming a gap therebetween containing a film of the material on said exposed surface which film is integral with the sprue, extends at least between said location and said withdrawing location, separates said end face of said nozzle from said exposed surface of said array, and is in a sliding contact with said end face; and means for severing the sprue from the spacer at said withdrawing location to thereby detach the sprue and the film from the spacer.
- 2. The apparatus defined in claim 1, wherein said array is annular and rotatable about and centered on a mold axis, said pairs being angularly spaced and juxtaposed about said mold axis, said nozzle end being generally angularly fixed relative to said mold axis.
- 3. The apparatus defined in claim 2; further comprising a positioning plate having an outer periphery serving as a guide for the conductor and lying generally angularly in line with said cavities.
- 4. The apparatus defined in claim 2; said moving means comprising means on said support for axially pressing together the mold members of that mold directly between said axis and said nozzle.
- 5. The apparatus defined in claim 4, wherein said means for pressing includes a pair of axially spaced shoes each bearing axially on a respective mold half and biasing means for pressing same axially together with a predetermined axial force.
- 6. The apparatus defined in claim 2, wherein said reducing means includes means for limitedly radially displacing said nozzle relative to said array.
- 7. The apparatus defined in claim 6, wherein said supplying means includes an extruder.
- 8. The apparatus defined in claim 2, wherein said support includes a fixed support shaft centered on said axis and rotationally supporting said moving array, said means including a cam carried on said shaft within said array and axially engageable therewith, said array including a cage rotatable on said shaft and carrying said mold members with freedom of axial movement.
- 9. The apparatus defined in claim 8, wherein said shaft is tubular and said displacing means includes a drive motor having a drive shaft passing axially through said support shaft and connected to said cage.
- 10. The apparatus defined in claim 8, wherein said cage includes a pair of axially spaced plates axially flanking said array and a plurality of axially extending rods extending between said plates and passing through said mold members, at least one of said rods passing through each of said molds and each mold being slidable on the respective rod, said means for closing including compression springs braced between said molds and the respective plates.
- 11. The apparatus defined in claim 2, wherein said mold members of each pair are mirror-symmetrical and formed generally as cylinder segments, said exposed surface being cylindrical and continuous, said inlets opening radially outwardly on said exposed surface.
- 12. The apparatus defined in claim 2, wherein said mold members are formed with throughgoing cooling passages, said apparatus further comprising means for circulating a coolant therethrough after travel of said molds past said nozzle.
- 13. The apparatus defined in claim 2; said introducing means including a deflecting element adjacent said array generally axially level with said nozzle end.
- 14. The apparatus defined in claim 2, wherein said severing means includes a slotted tube on said support adjacent said array through which said conductor with said spacers pass, and a cutting element adjacent said slotted tube operable to cut said sprues and film from said spacers as they pass therethrough.
- 15. The apparatus defined in claim 2; further comprising means for cooling said mold members of said array downstream of said nozzle end relative to the normal direction of rotation of said array about said axis.
- 16. The apparatus defined in claim 15, wherein said means for cooling includes a cooled body engaging said mold members downstream of said nozzle end.
- 17. The apparatus defined in claim 1, wherein said force is slightly smaller than said reaction force.
- 18. An apparatus for molding a succession of discrete bodies on an elongated flexible element, said apparatus comprising:
- a support;
- a plurality of mold pairs on said support and together forming an annular mold array rotatable about and centered on a mold axis and having an outer surface and each having a mold cavity and an inlet between the respective cavity and said surface, said pairs being angularly spaced and justaposed about said mold axis, each of said mold pairs being formed of a pair of axially engageable mold halves each in turn formed with a respective axially extending ridge;
- a nozzle on said support having a nozzle end spaced from said surface and generally angularly fixed relative to said mold axis;
- drive means on said support for continuously rotating said array past said nozzle end and thereby sequentially aligning said inlets with said nozzle end;
- supply means on said support for continuously feeding plastified and hardenable resin material under pressure to said nozzle end;
- guide means between said array and said nozzle and being engaged between the ridges of those mold halves aligned with said nozzle for spacing said surface from said nozzle end by a predetermined generally constant distance during relative displacement of said nozzle and said mold pairs so that when said nozzle end aligns with a one of said inlets it injects said resin material therethrough into the respective cavity and forms a body therein and a sprue integral therewith in the respective inlet and so that when said nozzle end is not aligned with a one of said inlets said material escapes laterally from between said nozzle end and said surface and forms on said surface a generally continuous film unitary with the previously formed sprues;
- actuator means on said support for sequentially closing said mold pairs on successive spaced-apart portions of said flexible element before injection of said material into the respective cavities and for sequentially opening said mold pairs after hardening of said material in the respective cavities; and
- means on said support for separating said sprues and said film from said bodies after opening of the respective mold pairs.
- 19. The apparatus defined in claim 18, wherein said guide means includes a pair of axially spaced sliding pull shoes provided between said mold axis and said nozzle and each bearing radially outwardly on the ridge of a respective mold half.
- 20. The apparatus defined in claim 19, wherein said guide means includes biasing means connected between said shoes and said nozzle and normally urging said parts together with a predetermined force.
Priority Claims (1)
Number |
Date |
Country |
Kind |
2614937 |
Apr 1976 |
DEX |
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CROSS-REFERENCE TO RELATED APPLICATION
This application is a continuation-in-part of my copending patent application Ser. No. 785,358 filed Apr. 7, 1977, the entire disclosure of which is herewith incorporated by reference.
US Referenced Citations (10)
Foreign Referenced Citations (3)
Number |
Date |
Country |
2024771 |
Dec 1971 |
DEX |
1006605 |
Apr 1952 |
FRX |
38-3831 |
Apr 1963 |
JPX |
Continuation in Parts (1)
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Number |
Date |
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Parent |
785358 |
Apr 1977 |
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