Patent Application
20230094981
The disclosure relates to an apparatus and method for monitoring mechanical integrity of an eye-safety component of an illuminator. The disclosure also relates to an illuminator incorporating the apparatus and a device incorporating the illuminator.
There is a current trend of using three-dimensional sensing for face recognition and world facing applications. Such sensing systems require illuminators to flood the subjects to be imaged with light and often employ high power lasers. When the laser is packaged correctly in a suitable optics module, it is eye-safe. However, if the module integrity is compromised, the illuminator may no longer be eye-safe and, in which case, there is a demand for an interlock to trigger an eye-safety mechanism.
To date, the integrity of an illuminator module has been assessed using a photodiode back reflection from the cover optics or using an indium tin oxide (ITO) layer on the cover optics and measuring either capacitance or DC resistance of the ITO layer.
More specifically, a capacitive sensor is used to detect a change in capacitance resulting from a crack in the coated cover optics, which in turn may lead to eye damage. However, the presence of large currents (e.g. up to 3 A) for driving the laser in an illuminator in very short pulses (>100 MHz) make measurement of small values (typically around 1 pF) associated with the capacitance of the ITO layer extremely difficult.
It is possible to check the DC resistivity of a resistive sensor in order to check the integrity of the cover optics where the conductive ITO layer is provided. However, the conductive ITO layer must be outside of the field of illumination so any damage to the portion of the cover optics, which is not coated, may not be detected. In addition, the use of a DC resistivity measurement can be compromised by a natural high noise environment due to electromagnetic interference (EMI), especially if a DC threshold readout is used.
It is therefore an aim of the present disclosure to provide an apparatus and method for monitoring mechanical integrity of an eye-safety component of an illuminator, which address one or more of the problems above or at least provides a useful alternative.
In general, this disclosure proposes to overcome the above problems by using vibrations to probe the mechanical properties of the cover optics, thereby directly monitoring the integrity of the eye-safety component in the area being illuminated.
According to one aspect of the present disclosure, there is provided an apparatus for monitoring mechanical integrity of an eye-safety component of an illuminator, the apparatus comprising:
Thus, embodiments of this disclosure provide an apparatus for monitoring mechanical integrity of an eye-safety component of an illuminator, which can be used to provide a safety interlock, which is triggered when the vibration signal changes in response to a mechanical change in the eye-safety component itself. As the vibration is generated by a transducer acting on the eye-safety component, the apparatus can monitor the portion of the eye-safety component through which the light travels thereby probing the mechanical integrity of the medium in the precise region where eye safety is critical. This is in contrast to prior art systems where any monitoring is performed by probing electrical signals from areas that are close to but not co-existent with the critical eye-safety components. In addition, aspects of the disclosure allow for continuous monitoring of window integrity in an illuminator via continuous transducer actuation.
In some embodiments, the vibration will result directly from operation of the transducer such that the vibration is synchronised with operation of the transducer. Accordingly, if the transducer is pulsed, the vibration will also be in the form of a pulsed signal within a well-defined detection window. In another embodiment, the vibration may result from continuous operation of the transducer. In some embodiments the transducer may have a vibration frequency which can be modulated to sweep a range of frequencies or to probe particular frequencies.
Accordingly, aspects of the present disclosure provide an apparatus for monitoring mechanical integrity of an eye-safety component, such as those present in illuminators configured for 3D sensing applications, and for initiating a safety action in response to a loss in integrity thereby providing a safety interlock.
The transducer may also be the sensor. In other words, the transducer and the sensor may be formed as a single component which is capable of both generating a vibration and sensing a vibration.
A phononic structure may be configured to improve a signal-to-noise ratio for the sensed vibration. In other words, the phononic structure may enhance a signal, created by the transducer, in the eye-safety component itself or in a path leading from the eye-safety component to the sensor. In some embodiments, the phononic structure may be provided in, on, at, adjacent, around or interlaced with the eye-safety component (i.e. the phononic structure may be separate to or integrated in structures forming the eye-safety component).
The processor may be further operable to detect a change in environmental conditions within the illuminator based on the signal from the sensor.
The processor may be operable to initiate the safety action by transmitting an instruction to the illuminator to modify an intensity of illumination.
The processor may be operable to initiate the safety action by transmitting an instruction to the illuminator to cease illumination. Thus, the apparatus may be configured for automatic power control of the illuminator.
The sensor may comprise at least one microphone, ultrasonic transducer, piezoelectric transducer, or resonant ultrasound spectroscopic sensor. In some embodiments, multiple microphones may be employed with each one configured to sense a different area of the eye-safety component and/or tuned to sense different mechanical vibration resonances. In some embodiments, multiple ultrasonic transducers, piezoelectric transducers, or resonant ultrasound spectroscopic sensors may be employed with each one configured to probe a different area of the eye-safety component or tuned to sense different mechanical vibration resonances.
The vibration may be at a pre-determined frequency such that the processor is operable to use the pre-determined frequency in a lock-in detection method and/or a gated detection method when monitoring the signal from the sensor.
The apparatus may further comprise one or more of: a signal generator, an amplifier; a filter; a lock-in detector; and an acceptable range detector.
The signal generator may be configured to generate a saw tooth, square wave, sinusoid, or an arbitrary waveform. The filter may be a low-pass, high-pass, or notch filter. The filter may be an absorption, interference, or dichroic filter.
According to a second aspect of this disclosure, there is provided an illuminator comprising:
The sensor may be arranged to sense the vibration in the eye-safety component directly.
The sensor may be arranged to sense the vibration in the eye-safety component indirectly by receiving an input via a waveguide or other medium.
The at least one emitter may comprise a laser.
The eye-safety component may comprise a glass substrate and/or a diffuser.
The illuminator may be provided in a package or module. The package or module may be airtight or hermetic. A hermetic package may contain a well-defined fluid (e.g. gas) through which the vibration travels such that any leaks or ingression (e.g. of water or other fluids) may be detected by a change in the signal.
The processor may be included in the package/module or may be provided externally, for example, elsewhere in a device incorporating the illuminator. Where an external processor is used, it will be configured for communication with the sensor and emitter, at least.
The sensor (e.g. microphone) may be located on or close to the eye-safety component to ensure a quick response and good signal quality. The sensor may be provided (i.e. secured in place) on a portion of the eye-safety component (e.g. diffuser or glass substrate) and metallic traces provided to route electrical signals from the sensor to an edge of the package and along sidewalls to a substrate on which the processor and/or emitter is located.
In some embodiments, a phononic or acoustic filter may be provided (e.g. on the eye-safety component or elsewhere in the package) to maximize the vibration signal strength along a path to the sensor.
The sensor may be provided in a general integrated circuit (IC) or an application-specific integrated circuit (ASIC) together with other components for example, for performing the functions of amplifying, filtering, lock-in detection, threshold detection and signalling output for the safety action.
According to a third aspect of this disclosure, there is provided a device comprising an apparatus according to the first aspect of the disclosure or an illuminator according to the second aspect of the disclosure.
According to a fourth aspect of this disclosure, there is provided a method for monitoring mechanical integrity of an eye-safety component of an illuminator, the method comprising:
The method may further comprise establishing the pre-determined acceptable range (e.g. threshold value).
The pre-determined acceptable range may be established by a controller, which may be provided in the illuminator or external thereof (for example, in a host device).
The pre-determined acceptable range may be based on predefined values stored in a memory and/or defined during a calibration step. The predefined values may comprise one or more parameters, which may be adjusted during the calibration step. For example, the parameters may comprise signal amplitude, signal frequency or signal wavelength.
The pre-determined acceptable range may be established using an artificial neural network (ANN).
According to a fifth aspect of this disclosure, there is provided a non-transitory computer-readable medium having stored thereon program instructions for causing at least one processor to perform the method according to the fourth aspect of the disclosure.
As discussed above, prior art systems tend to have problems associated with the measurement of small values and the fact that the area monitored is not the same as the area through which the emitted, and potentially damaging, light passes.
Compared to such known systems, the present apparatus for monitoring mechanical integrity of an eye-safety component of an illuminator disclosed here has the following advantages:
Finally, the present apparatus for monitoring mechanical integrity of an eye-safety component of an illuminator disclosed here uses a novel approach at least in that it generates and monitors vibrations to provide an indication of the mechanical integrity of the eye-safety component in the area of primary concern.
Some embodiments of the disclosure will now be described by way of example only and with reference to the accompanying drawings, in which:
Generally speaking, the disclosure provides a method and apparatus for monitoring mechanical integrity of an eye-safety component of an illuminator, which senses vibrations, that are induced by a transducer, passing through a cover glass or window as a means for monitoring whether the window is damaged.
Some examples of the solution are given in the accompanying figures.
The apparatus 100 comprises a transducer 103, a sensor 102 in the form of a microphone, and a processor 104. The transducer 103 is operable to generate a vibration in the eye-safety component 110. The sensor 102 is operable to sense the vibration in the eye-safety component 110 and to output a signal representative of the sensed vibration. The processor 104 is operable to: monitor the signal from the sensor 102; determine if the signal comprises at least one parameter that falls outside of a pre-determined acceptable range, the pre-determined acceptable range being indicative of mechanical integrity of the eye-safety component 110; and initiate a safety action in response to a determination that the at least one parameter falls outside of the pre-determined acceptable range, thereby indicating a loss of mechanical integrity.
The safety action may comprise transmitting an instruction to the illuminator 106 to modify an intensity of illumination (e.g. to lower the intensity to a safe level) or to cease illumination. The safety action may comprise modifying the wavelength of the illuminator or switching the illumination from continuous to pulsed.
The illuminator 106 comprises an emitter 108 as well as the eye-safety component 110. The eye-safety component 110 is configured to provide a shield between the emitter 108 and a user (not shown). The eye-safety component 110 may comprise a diffuser and/or a transparent window (e.g. cover glass).
Although the processor 104 is shown outside of the illuminator 106, it could be incorporated within the illuminator 106 and may be, for example, provided on an integrated circuit (IC) with the sensor 102, the transducer 103 and/or the emitter 108.
The method may further comprise establishing the pre-determined acceptable range (e.g. a threshold value). The pre-determined acceptable range may be established by a controller, which may be provided in the illuminator or external thereof (for example, in a host device).
The pre-determined acceptable range may be of the following form: up to a predefined value; below a predefined value; between predefined values.
The pre-determined acceptable range may be based on predefined values stored in a memory and/or defined during a calibration step. The predefined values may comprise one or more parameters, which may be adjusted during the calibration step. For example, the parameters may comprise signal amplitude, signal frequency or signal wavelength.
In some embodiments, the pre-determined acceptable range may be established using an artificial neural network (ANN).
An emitter 306, in the form of a vertical cavity surface emitting laser (VCSEL), is mounted on a substrate 304 and is arranged to emit light in the form of a laser beam 312 through a diffuser 308 and a glass window 310. Together, the diffuser 308 and glass window 310 form the eye-safety components 110.
Although not shown, a processor (similar to the processor 104 of
In this embodiment, the transducer 303 and the sensor 302 are both mounted in direct contact with the glass window 310 of the eye-safety components 110. In other embodiments, the transducer 303, the sensor 302, or both, may be mounted in direct contact with the diffuser 308. In both cases, the transducer 303 and the sensor 302 are located on or close to the eye-safety components 110 to ensure a quick response and good signal quality. Although not shown in
In use, the transducer 303 is operable to generate a vibration in the glass window 310 and the sensor 302 is operable to sense the vibration and to output a signal representative of the sensed vibration to the processor. The processor is operable to: monitor the signal from the sensor 302; determine if the signal comprises at least one parameter that falls outside of a pre-determined acceptable range, the pre-determined acceptable range being indicative of mechanical integrity of the glass window 310; and initiate a safety action in response to a determination that the at least one parameter falls outside of the pre-determined acceptable range, thereby indicating a loss of mechanical integrity.
As above, the safety action may comprise transmitting an instruction to the illuminator 300 to modify an intensity of illumination (e.g. to lower the intensity to a safe level) or to cease illumination. The safety action may comprise modifying the wavelength of the illuminator or switching the illumination from continuous to pulsed.
The timing diagram 800 shows a pulsed vibration signal 802 from the transducer. This results in a vibration signal 804 that passes through the eye safety components. The vibration signal 804 propagates in the eye-safety components and is transmitted through the sidewalls and enclosed medium. Accordingly, the vibration signal 804 is sensed by the sensor, which is provided either on the eye-safety components or elsewhere in the illuminator. In the present embodiment, a gated detection method is used by generation of the detection gate signal 810, which is timed to isolate a portion of the vibration signal 804, which is denoted as the gated vibration signal 806, and which results from transmission of the vibration signal 804 in the eye-safety components. The gated vibration signal 806, which is sensed by the sensor, is therefore the product of the detection gate signal 810 and the vibration signal 804. In addition, as illustrated in
In the present embodiment, the transducer may not induce vibrations at a resonant frequency of the glass window. Thus, the vibration signal 804 may be relatively small and the resulting gated vibration signal 806 is similarly small.
As shown in
By monitoring the vibration signal 804 or the gated vibration signal 806, it is possible to check the mechanical integrity of the eye-safety components. As acoustic waves are very sensitive to structural defects, it is possible to observe the status of the eye-safety components any time, while using the transducer.
In some embodiments, the vibration signal amplitude is measured to indicate the mechanical integrity of the eye-safety components. This indication could be found by storing a value for the vibration signal amplitude in memory and comparing this value to a new measured value using the processor. Here, any difference in the values would correspond to a mechanical integrity failure in the eye-safety components. However, the comparison may take into account variability in the values due to system tolerances and therefore an acceptable range may be permitted around a typical value such that the safety action is only triggered when the vibration signal amplitude is outside of the acceptable range.
In some embodiment, the spectral components of the vibration signal could be measured to indicate the mechanical integrity of the eye-safety components. This indication could be found by storing a value for the spectral components, e.g. as found with a Fourier transform, in memory and comparing this value to a new measured value using the processor. As above, any difference in the values (taking into account an acceptable tolerance level) may correspond to a mechanical integrity failure in the eye-safety components.
In some embodiments, a vibration signal decay time could be measured to indicate the mechanical integrity of the eye-safety components. This indication could be found by storing a value for the vibration signal decay time in memory and comparing this value to a new measured value using the processor. Again, any difference in the values (taking into account an acceptable tolerance level) would correspond to a mechanical integrity failure in the eye-safety components.
In some embodiments, the amplitude, voltage or frequency required to drive the transducer could be measured to indicate the mechanical integrity of the eye-safety components. This indication could be found by storing a value for the amplitude, voltage or frequency in memory and comparing these values to new measured values using the processor. As above, any difference in the values (taking into account an acceptable tolerance level) would correspond to a mechanical integrity failure in the eye-safety components.
Although the sensors may comprise standard microphones, a custom-made microelectromechanical system (MEMS) based microphone may be employed to achieve a sensitivity of up to 1-10 V/Pa.
Although not shown, a phononic structure may be provided to improve a signal-to-noise ratio of the vibration signal.
The timing diagram 900 shows the vibration signal 802 as a continuous signal from the transducer that sweeps a pre-determined frequency range. This results in the vibration signal 804. The vibration signal 804 propagates in the eye-safety components and is also transmitted through the sidewalls and enclosed medium. Accordingly, the vibration signal 804 is sensed by the sensor, which is provided either on the eye-safety components or elsewhere in the illuminator.
The vibration signal 804 is delayed from the transducer signal 802 by an amount of time corresponding to the speed of sound in the eye-safety components. This amount of time is illustrated in
The delay between labels 911 and 909 may be used to indicate the mechanical integrity of the eye-safety components. This indication could be found by storing a value for the time difference between labels 911 and 909 in memory and comparing this value to a new measured value using the processor. Here, any difference in the values (taking into account an acceptable tolerance level) would correspond to a mechanical integrity failure in the eye-safety components.
Similarly, the resonant frequency of the eye-safety components when measured by the sensor (i.e. corresponding to label 909 on the vibration signal 804) could be used to indicate the mechanical integrity of the eye-safety components. This indication could be found by storing a value for the resonant frequency of the vibration signal 804 in memory and comparing this value to a new measured value using the processor. Here, any difference in the values (taking into account an acceptable tolerance level) would correspond to a mechanical integrity failure in the eye-safety components.
In some embodiments, an amplitude of the vibration signal 804 may be used to indicate the mechanical integrity of the eye-safety components. This indication could be found by storing a value for the amplitude of the vibration signal 804 in memory and comparing this value to a new measured value using the processor. Here, any difference in the values (taking into account an acceptable tolerance level) would correspond to a mechanical integrity failure in the eye-safety components.
Thus, examples of the present disclosure provide a method and apparatus, which use mechanical vibrations to probe the mechanical properties of eye-safety components for illuminators, to monitor the integrity of the eye-safety component and to perform a safety action such as a shutdown of the emitter if a change occurs.
Embodiments of the present disclosure can be employed in many different applications including world and front facing illuminators for 3D sensing (using e.g. time of flight (ToF), pattern or stereo approaches) or augmented reality, for example, in gaming, industrial, educational, automotive (e.g. for driver monitoring) and other industries.
The skilled person will understand that in the preceding description and appended claims, positional terms such as ‘above’, ‘along’, ‘side’, etc. are made with reference to conceptual illustrations, such as those shown in the appended drawings. These terms are used for ease of reference but are not intended to be of limiting nature. These terms are therefore to be understood as referring to an object when in an orientation as shown in the accompanying drawings.
Although the disclosure has been described in terms of preferred embodiments as set forth above, it should be understood that these embodiments are illustrative only and that the claims are not limited to those embodiments. Those skilled in the art will be able to make modifications and alternatives in view of the disclosure, which are contemplated as falling within the scope of the appended claims. Each feature disclosed or illustrated in the present specification may be incorporated in any embodiments, whether alone or in any appropriate combination with any other feature disclosed or illustrated herein.
The present application is the national stage entry of International Patent Application No. PCT/SG2020/050665, filed on Nov. 16, 2020, and published as WO 2021/107863 A1 on Jun. 3, 2021, which claims the benefit of U.S. Provisional Patent Application No. 62/941,966, filed on Nov. 29, 2019, all of which are incorporated by reference herein in their entireties.
| Filing Document | Filing Date | Country | Kind |
|---|---|---|---|
| PCT/SG2020/050665 | 11/16/2020 | WO |
| Number | Date | Country | |
|---|---|---|---|
| 62941966 | Nov 2019 | US |
