Apparatus for positioning a vessel

Abstract

An apparatus for rotating a floating vessel such as a ship, around a cylindrical turret structure moored to the sea bottom. The vessel has a circumturret structure passing through the hull of the vessel and surrounding the turret structure. The apparatus comprises a hook roller assembly, a load roller assembly, a radial roller assembly, and a drive mechanism. The hook roller assembly prevents the turret structure from moving upward from the wave and current forces exerted on the floating vessel. The load roller assembly rotatably supports the turret structure on the circumturret structure. The plurality of radial roller assemblies mounted to the circumturret radially support the turret. The drive mechanism is used to rotate the vessel around the turret.

Description

TECHNICAL FIELD

The present invention relates to an apparatus for positioning a moored, floating vessel around a turret.

BACKGROUND OF THE INVENTION

In offshore production of oil and other subaqueous minerals, an alternate to bottom mounted towers that extend above the surface of the water is to provide a portion of the production facilities on the sea floor and to provide a permanently moored floating facility for the balance. When this is done, a substantially vertically extending conduit or riser must be provided between the sea floor and the floating facility. Mooring lines are used to anchor the facility to the sea floor. These mooring lines and risers which are connected to the vessel via a turret must be kept from being twisted when the vessel turns (i.e., windvanes) in response to wind, waves, and current forces.

U.S. Pat. No. 3,602,175 to Morgan discloses a vessel having a rotatable plug or mooring swivel therethrough near the bow for mooring to the bottom and accommodating a riser passing therethrough. The Morgan patent discloses a ball bearing system for the plug or swivel to keep the mooring lines and risers in the proper position as the rotatable plug swivels within the vessel. This pivoting means is integrally built into the mooring vessel.

U.S. Pat. No. 4,305,341 to Stafford discloses a spindle in a vessel wherein radial-thrust bearings at the top and bottom side portions of the spindle and vertical-thrust bearings along the side of the spindle permit the vessel to windvane about the spindle.

A problem with the bearing systems in the Morgan and Stafford patents is the flexing of the bearing surfaces. Depending on the loads placed on a vessel, the vessel can be in a “hog” condition or a “sag” condition. When a vessel is in a “hog” condition, the deck of the vessel is in tension and has a convex surface. When a vessel is in a “sag” condition, the deck of the vessel is in compression and has a concave surface. The “hog” condition occurs when the vessel is not loaded and the “sag” condition occurs when the vessel is fully loaded. However, the degree of “hog” and “sag” dynamically changes, based on the forces exerted on the vessel by the wind, waves, and ocean currents.

The result of the hog or sag condition is that the normally circular bearing housing will assume various elliptical forms as the vessel changes from compression to tension conditions alternately at the main deck and bottom. There are no known steel roller bearing arrangements that can accommodate this elliptical distortion condition and yet retain tolerable friction losses.

Clearly, there is a need for a turret bearing apparatus that will accommodate the hog and sag conditions and permit rotation of the vessel around a turret, such that the mooring lines are not twisted. Also, needed is an apparatus that dynamically adjusts its radial support of the turret.

SUMMARY OF THE INVENTION

An apparatus for rotating a floating vessel such as a ship, around a cylindrical turret structure moored to the sea bottom. The vessel has a circumturret structure passing through the hull of the vessel and surrounding the turret structure. The apparatus comprises a hook roller assembly, a load roller assembly, a radial roller assembly, and a drive mechanism. The hook roller assembly prevents the turret structure from moving upward from the wave and current forces exerted on the floating vessel. The load roller assembly rotatably supports the turret structure on the circumturret structure. The plurality of radial roller assemblies mounted to the circumturret radially support the turret. The drive mechanism is used to rotate the vessel around the turret.

The hook and load roller assemblies facilitate the rotation of the vessel around the turret. The hook and load roller assemblies comprise a pair of rails and a plurality of wheels interposed between the rails. For each assembly, one rail is attached to the turret structure and one rail is attached to the circumturret structure such that the rails are generally aligned with each other. The rails have a convex shaped rail head. Each wheel has an outer bearing surface with a concave curvature. The outer bearing surface of the wheel is in contact with each aligned pair of rails. However, because of the curvature of the outer bearing surface and the flanges on the wheels, when the rails become misaligned, there is enough curvature in the wheels to maintain sufficient surface contact between the outer bearing surface and the rail head of each rail, thereby facilitating the rotation of the vessel around the turret regardless of the alignment of the rails.

To support the turret in the radial direction, a radial roller support assembly is mounted to the circumturret structure. The radial support assembly has a circular rail mounted on the turret, a wheel, a wheel support assembly, a cushion pad, and a hydraulic cylinder assembly. The radial support assembly, (1) provides radial support to the turret regardless of the shape of the circumturret, and (2) equalizes the loads on the turret so that the cylindrical shape of the turret is preserved.

The drive mechanism in conjunction with the drive gear, cam, and cam follower rotate the vessel around the turret. The drive gear is connected to the turret structure. A motor having a pinion is pivotably connected to the circumturret structure. The pinion engages a drive gear tooth on the drive gear. A cam is integral to the drive gear with a cam follower connected to the circumturret vessel structure to counteract a separation force between the drive gear and the pinion. When the motor drives the pinion, the circumturret structure rotates in relation to the turret structure.

BRIEF DESCRIPTION OF THE DRAWINGS

FIG. 1 is a perspective view of the invention installed within the hull of a ship.

FIG. 2 is a side elevational diagram of a ship with the ship in the sag condition.

FIG. 3 is a side elevational diagram of a ship with the ship in the hog condition.

FIG. 4 is a simplified top plan detail of the turret and circumturret in the sag condition shown in FIG. 2 .

FIG. 5 is a simplified top plan detail of the turret and circumturret in the hog condition shown in FIG. 3 .

FIG. 6 is a simplified fragmentary side elevational view of the ship with the hull, circumturret structure, and turret structure shown sectioned vertically along the longitudinal axis of the ship.

FIG. 7 shows the hook roller assembly, the load roller assembly, and the radial roller assembly mounted on the turret and circumturret structures.

FIG. 8 is a side elevational view of a plurality of wheels between an upper rail and a lower rail.

FIG. 9 is a sectional elevation of a wheel and rails taken along line 9 — 9 in FIG. 8 .

FIG. 10 is a sectional elevation of a wheel and rails showing the wheel being displaced due to the hog or sag condition of the ship.

FIG. 11 is a top plan view of a plurality of radial roller assemblies mounted on the circumturret structure.

FIG. 12 is a simplified top plan layout of the circumturret structure.

FIG. 13 is a fragmentary top plan view of the radial roller assembly.

FIG. 14 is a side elevational view of the radial roller assembly.

FIG. 15 is a fragmentary view of the drive mechanism, drive gear, cam, and cam follower.

FIG. 16 is a fragmentary side elevational view of the motor, pinion, drive gear, cam, and cam follower.

DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENT

FIG. 1 shows a vessel 10 floating on the water 12 . The floating vessel 10 comprises a deck 14 , a hull 16 , a bridge 18 , a turret 20 , and a circumturret 22 . The turret 20 has a substantially cylindrical structure with an inner surface 24 , and outer surface 26 , a top surface 28 , and a bottom surface 30 . The circumturret structure 22 is part of the vessel 10 and is the structure which supports the turret structure 20 . Mooring lines 42 and risers 43 extend downward from the turret 20 .

With reference to FIGS. 2-5 , the sag and hog conditions of the vessel 10 will be described. (All figures are somewhat exaggerated for purposes of explanation.) FIG. 2 shows a vessel 10 in a sag condition. That is, the deck 14 of the vessel 10 has a concave shape. FIG. 3 shows a vessel 10 in a hog condition. That is, the deck 14 has a convex shape. Moreover, the hog or sag condition of the vessel 10 changes dynamically due to the forces exerted on the vessel 10 by wind, wave, and current forces working against forces in the mooring lines 42 . When a vessel 10 is in a hog or sag condition, the turret structure 20 maintains its generally cylindrical shape. However, the circumturret structure 22 changes its cross-sectional shape from a circle to an ellipse.

FIGS. 4 and 5 show a top view of the turret 20 and the circumturret 22 structures. The axis 25 represents a longitudinal axis running from bow to stern of the vessel 10 and through the turret 20 . As seen in FIG. 4 , when the ship is in a sag condition (as shown in FIG. 2 ), a turret 20 has a circular cross-section and the circumturret 22 has an elliptical cross-section with the longer axis of the ellipse transverse to the longitudinal axis 25 . Similarly, as shown in FIG. 5 , when the vessel is in a hog condition (as shown in FIG. 3 ), the turret 20 has a circular cross-section, however the circumturret 22 now has an elliptical cross-section with the longer axis of the ellipse coincident with the longitudinal axis 25 . Consequently, when the vessel 10 is in a hog or sag condition, the circumturret structure 22 no longer conforms to the shape of the turret structure 20 , thereby potentially distorting the bearing structure for the turret 20 and preventing the circumturret structure 22 from smoothly turning (i.e., windvaning) about the turret structure 20 .

The present invention discloses a bearing apparatus which enables a person to turn the vessel 10 about the turret 20 regardless of whether the vessel 10 is in a hog or sag condition. Moreover, the apparatus adjusts to the dynamically changing shape of the circumturret structure 22 so that (1) the turret structure 22 is always supported substantially uniformly in the radial direction, and (2) the vessel 10 can always be rotated about the turret 20 . The bearing structure accommodates such changes, which affect the position of the circumturret structure 22 to the turret structure 20 .

FIG. 6 shows the hull 16 , the turret 20 , and the circumturret 22 sectioned along the longitudinal axis 27 of the turret 20 . The circumturret structure 22 supports the turret structure 20 via a hook roller assembly 34 , a load roller assembly 36 , and a radial roller assembly 38 . Also, a partial view of the drive mechanism 40 for moving the circumturret structure 22 around the turret structure 20 is shown. Each mooring line 42 extends through a mooring line tube 142 , is connected to the turret 20 , and extends to the bottom of the sea floor to anchor the vessel 10 to the sea floor (not shown). Generally, at least eight such mooring lines are used to anchor the vessel 10 to the sea floor. Each riser 43 extends through a riser tube 143 and extends to the undersea production facility (not shown). When the vessel 10 turns due to the wind, wave, and current forces exerted on the vessel 10 , unless an adequate turret structure exists, the mooring lines 42 and risers 43 may become twisted. The apparatus of the present invention allows the user to turn the vessel around the turret structure 20 , thereby keeping the mooring lines 42 and risers 43 from becoming twisted.

The turret 20 must remain rotationally static about a vertical axis 27 in the vessel 10 as the vessel 10 turns (weathervanes) in response to wind, wave, and current forces. Since the mooring lines 42 cannot withstand any significant twisting below the turret 20 , the vessel 10 must be repositioned in relation to the turret 20 so that the mooring lines 20 are kept in the proper position. That is, as an operator turns the vessel 10 using thrusters (not shown) on the vessel in response to wind, wave, and current forces, the mooring lines 42 may start twisting. The apparatus of the present invention will provide the operator of the vessel 10 , regardless of the shape of the circumturret structure 22 , the means to reposition the vessel 10 around the turret 20 so that the mooring lines 42 are not twisted.

As will be explained in greater detail below, the hook roller assembly 34 prevents the turret 20 from moving upwards. The load roller assembly 36 supports the turret 20 . The hook and load roller assemblies 34 , 36 also permit the vessel 10 to be rotated around the turret 20 . Further, a radial roller assembly 38 , which is mounted on the circumturret structure 22 , provides radial support to the turret 20 . The drive mechanism 40 provides the means by which the operator can rotate the vessel 10 around the turret 20 .

Hook and Load Roller Assemblies

FIG. 7 shows the hook roller assembly 34 , the load roller assembly 36 , and the radial roller assembly 38 in greater detail. Each of these assemblies will now be described.

The hook and load roller assemblies 34 , 36 allow the circumturret structure 22 to be rotated about the turret structure 20 . The hook roller assembly 34 prevents the turret 20 from moving upward due to the forces exerted on the vessel by the wind, wave and current forces as the vessel 10 is floating on the water 12 . The load roller assembly 36 supports the turret structure 20 .

The hook roller assembly 34 comprises an upper hook rail 44 , a lower hook rail 46 , and a plurality of wheels 48 between the upper and lower hook rails 44 , 46 . The upper hook rail 44 is found in a horizontal circle and attached to the circumturret structure 22 . Similarly, the lower hook rail 46 is circular and attached to the turret 20 . Each of the wheels 48 are rotatably supported between the upper hook rail 44 and the lower hook rail 46 .

Continuing to refer to FIG. 7 , the load roller assembly 36 will now be described. The load roller assembly 36 comprises at least one upper load rail 50 , at least one lower load rail 52 , and a plurality of wheels 54 between the upper and lower rails 50 , 52 . The upper load rail 50 is formed in a horizontal circle and is connected to the turret 20 . Similarly, the lower load rail 52 is formed in a horizontal circle and is attached to the circumturret structure 22 . Each of the wheels 54 is rotatably supported between the upper load rail 50 and the lower load rail 52 . In the preferred embodiment, a pair of upper load rails 50 and a pair of lower load rails 52 with two corresponding sets of wheels 54 are used to support the turret 20 .

With reference to FIGS. 7 and 8 , the wheels and the wheel retention and rotation assembly 56 that comprises the support structure for securing the wheels of both the hook roller assembly 34 and the load roller assembly 36 will be described. Because the rails and wheels used in both assemblies 34 , 36 are identical, this description will be with reference to the load roller assembly 36 and is equally applicable to the hook roller assembly 34 . At the center of each wheel 54 , there is a bore for receiving a pin 60 or a similar support structure about which the wheel 54 can rotate.

Each wheel 54 is held between the upper load rail 50 and the lower load rail 52 by the wheel retention and rotation assembly 56 . The retention and rotation assembly 56 comprises a pair of spaced, substantially concentric, circular metal strips 58 ; pins 60 ; and fasteners 62 . The wheel 54 is fastened to a pair of metal strips 58 . Each strip has a set of spaced bores 66 for receiving pins 60 , such that each bore 66 on each strip 58 can be radially aligned with a bore 66 on the other strip 58 . The pin 60 extends through both bores 66 and a center bore 64 in the wheel 54 . A fastener 62 is used at each and of pin 60 to secure the pin 60 so that the pin 60 does not slide out of the bores in the strips and wheel. Each wheel 54 can rotate around the horizontal axis 68 of the pin 60 .

FIG. 8 shows the wheel retention and rotation assembly 56 in conjunction with the wheels 54 , the upper and lower load rails 50 , 52 , the turret structure 20 , and the circumturret structure 22 . Each bore 60 is spaced from the next adjacent bore 60 by a distance greater than the diameter of wheels 54 . When the wheel 54 rotates on the rails 50 , 52 about the axis 68 of the pin 60 , the wheel 58 will not make contact with another wheel 58 in the wheel assembly 56 . As the wheels 54 rotate, the circumturret structure 22 can rotate about the turret structure 20 . Consequently, since the circumturret structure 22 is part of the vessel 10 , the vessel 10 rotates about the turret structure 20 .

FIG. 9 shows a cross-section of one wheel 54 secured to the metal strips 58 of the wheel retention and rotation assembly 56 by the pin 60 and fastener 62 . As shown in FIG. 9. , the wheel 54 is in contact with the upper and lower load rail 50 , 52 . Moreover, the rails 50 , 52 are bolted to the turret structure 20 and the circumturret structure 22 . The surface on which the rail surface is bolted must be flat Consequently, a layer of epoxy resin 55 is applied to the surface of the rail adjacent to the turret 20 . For supporting a turret 20 having a diameter of 20 meters, an epoxy layer between ¾″ to 1-½″ is used. An alternative to using epoxy resin is to have the surface machined.

The rails 50 , 52 are standard rails having curved heads 59 which can be purchased directly from a rail manufacturer. The heads 59 of the rails 50 , 52 have a convex shape. In this apparatus, before the rail 50 , 52 is attached to the outer surface 26 of the turret structure 20 , each rail must be bent so they together form a generally circular shape conforming to the turret 20 . By using a standard, commercially available rail to construct the apparatus of the present invention which needs to be bent but needs no significant machining, the cost of constructing this apparatus is greatly reduced.

The wheel 54 has a first side 70 and a second side 72 which are substantially parallel to each other. A pair of flanges 74 extend outwardly from the first and second sides 70 , 72 . The outer bearing surface 76 has a concave shape. As will be explained in greater detail below, this concave outer bearing surface 76 prevents the wheel from disengaging from the rails 50 , 52 when the vessel 10 is in a hog or sag condition. This concave outer bearing surface 76 is custom formed for this apparatus. Each of the wheel surfaces 76 are machined to have a selected curvature.

The present invention uses rails with convex shaped heads 59 and wheels 54 with concave outer bearing surfaces 76 so that there no significant change is the mating surface between the wheel 54 and the rail when the wheel is displaced between the rails. The mating surface of the wheel 54 and the rail 50 , 52 is determined by the radius of curvature of the rail head 59 and the radius of curvature outer bearing surface 76 of the wheel 54 . If there is a significant change in the mating surface when the wheel is displaced, then there will be a tremendous amount of force placed on the portion of the outer bearing surface 76 that is in contact with the rail head. This point load situation must be avoided.

The curvature of the rail heads 59 and the outer bearing surfaces 76 of the wheels 54 determines the shape and surface area of the contact area of mating surface between the rail head 59 and the outer bearing surface 76 . When the radius of the outer bearing surface 76 of the wheel 54 and the convex rail head 59 are equal, the contact area is a line. When the radius of the outer bearing surface 76 is greater than the radius of the rail head 59 , the contact area is an ellipse with the major axis of the ellipse being transverse to the rail head 59 . When the outer bearing surface 76 is cylindrical (i.e., flat) and the rail head 59 has a convex shape, the contact area is an ellipse that is smaller and more circular than the ellipse formed when the radius of the outer bearing surface 76 is greater than the radius of the rail head 59 .

In the preferred embodiment, the radius of the outer bearing surface 76 is greater than the radius of the rail head 59 . This configuration is used to lessen the contact stresses placed on the outer bearing surface 76 .

The radius of curvature of the rail head 59 is a standard feature as defined by the rail manufacturers (one rail which can be used in the present invention is a 175 pound/yard (“lb/yd”) crane rail having an 18 inch radius). The actual rail selected is based on various factors such as cost, weight, and applied loads.

The diameter of the wheel is also selected based upon the same factors as those use to select the rail. However, an additional factor that is considered is the magnitude of the horizontal displacement of the rail attached to the circumturret structure 22 with respect to the rail attached to the turret structure 20 . It is important that the angular tilt of the wheel be kept to a minimum, therefore the larger the wheel, the smaller the angular tilt. However, this principle does not mean that very large wheels should be used because there is a point where the rail cannot support the larger capacity load of a larger wheel.

The concave contour of the outer bearing surface 76 of the wheel is circular in shape and has a radius that is greater than the radius of the rail head 59 . The radius of the rail head 59 offers the excellent capabilities to absorb horizontal rail displacements without changing the contact interface between the wheel and the rails. The wheel 54 merely rolls across the rail head 59 as the rails 50 , 52 move horizontally with respect to each other. The radius of the outer bearing surface 76 of the wheel 54 is determined such that when the rails 50 , 52 are horizontally displaced to the maximum value the contact area ellipse from the highest loaded wheel is still substantially within the surface of the rail head 59 . This results in the optimum rail to wheel interface for rotating the vessel 10 around the turret 20 .

FIG. 10 shows a wheel 54 when the vessel 10 is in a hog or sag condition. As shown in FIG. 10 , the upper rail 50 is no longer directly vertically aligned with the lower rail 52 and the wheel 54 is thus slightly displaced. That is, the angle of the wheel 54 has shifted slightly so that the wheel 54 is slightly slanted from a vertical axis 78 extending from the rail 50 attached to the turret structure 20 . As was shown and discussed above with respect to FIGS. 4 and 5 , when the vessel 10 is in a hog or sag condition or the degree of hog or sag changes due to the wind, wave, and current forces exerted on the vessel 10 , the orientation of the rail 52 on the circumturret structure 22 changes relative to the rail 50 attached to the turret structure 20 . This shift in orientation of the rails causes the wheel 54 to be tilted. This shift in orientation between the rail on the circumturret structure and the turret structure can be seen by comparing FIGS. 9 and 10 . FIG. 9 shows the rails 50 , 52 vertically aligned on axis 78 , which occurs when the vessel 10 is neither in a hog condition or a sag condition. FIG. 10 shows the rails aligned on tilted axis 80 , which is a result of the change in shape of the circumturret structure 22 causing the rail 52 to shift. This change in shape of the circumturret structure 22 causes the rail 52 to shift away from axis 78 , thereby tilting the wheel 54 . However, because of the flanges 74 on the wheel 54 , the wheel 54 will not disengage from the rails 50 , 52 . Also, because of the relative radial shapes of the rails 50 , 52 and wheel 54 , the amount of surface contact between the wheel 54 and the rails 50 , 52 is not greatly reduced, and the wheel-to-rail contact stresses do not significantly change. Consequently, even when the vessel 10 is in a hog or sag condition, the circumturret structure 22 can be rotated about the turret structure 20 .

Radial Roller Support

Now, with reference to FIGS. 7 and 11 - 14 , the radial roller support assembly 38 will be described.

The radial roller assembly 38 is designed to provide continuous radial support to the turret structure 20 . When the vessel 10 is in a hog or sag condition, the forces exerted on the vessel 10 by the wave and current forces will dynamically change the degree of hog or sag of the vessel 10 . As the shape of the vessel 10 is dynamically changed, the shape of the circumturret 22 is dynamically changed. In order to provide the necessary constant radial support to the turret structure 20 , the radial roller assembly 38 must continuously adjust so that it will always be in proper contact with the turret structure 20 .

As shown in FIG. 7 , the radial roller assembly 38 is mounted on the circumturret structure 22 and provides radial support to the turret structure 20 . FIG. 11 shows in detail one section of the circumturret structure 22 having a set of radial roller assemblies 38 to radially support the turret structure 20 and the drive mechanism 40 for driving the circumturret structure 22 around the turret structure 20 (which will be described later in this specification). (A second section is shown without detail.)

FIG. 12 shows a simplified layout of the full circumturret structure 22 to illustrate the four quadrants with a plurality of containers where the four sections of radial roller assemblies 38 are mounted. The layout shows four sets of mount structures 80 for mounting four sets of radial roller assemblies 38 . In the preferred embodiment, seven (7) radial roller assemblies comprise one set. Consequently, twenty-eight (28) radial roller assemblies 38 are used to support the turret 20 in the radial direction. However, any number of radial roller assemblies may be used to support the turret 20 .

With reference to FIGS. 13 and 14 , the components of a radial roller assembly 38 will be described. FIG. 13 shows a top view of the radial roller assembly 38 . The radial roller assembly comprises a wheel 82 , a wheel support assembly 84 which includes plate 94 , an alignment pin 83 , a cushion pad 86 , a yoke 87 , a pipe member 95 , and a hydraulic cylinder assembly 88 . There is significant gap 90 between plate 94 and pipe member 95 .

The hydraulic cylinder 88 has a first end 89 and a second end 91 . The first end 89 of the hydraulic cylinder 88 is mounted to the circumturret structure 22 by a clevis and pin connection. The second end 91 of the hydraulic cylinder 88 is connected to the yoke 87 . The yoke 87 is connected to pipe member 95 . One end of the alignment pin 83 is connected to pipe member 95 . The other end of the alignment pin 83 is slidably engaged to plate 94 .

The wheel support assembly 84 which is supported by the circumturret structure 22 comprises a pair of metal strips 92 to which the wheel 82 is rotatably connected. The metal strips 92 are connected to plate 94 . Plate 94 of the wheel support assembly 84 has a bore for receiving the alignment pin 83 . The alignment pin 83 (1) supports one end of the hydraulic cylinder 88 , and (2) serves as a containment device for the rubber cushion pads 86 which have a circular hole in the center of the pad.

The cushion pad 86 has a bore for receiving the alignment pin 83 . There are a plurality of cushion pads 86 placed on the alignment pin 83 . Each cushion pad 86 is made of a material which compresses when a load is placed on the cushion pad 86 . In the preferred embodiment, the cushion pad 86 is made of rubber and is bonded to steel backing plates. The rubber cushion pad 86 is used to maintain the turret 20 in the center of the circumturret 22 when the vessel 10 is not experiencing any external forces such as wind, currents, and waves, whereby the mooring lines 42 are not resisting these forces. The position of the cushion pad 86 shown in FIG. 13 is at partial compression when there is no hog or sag in the vessel 10 .

FIG. 14 shows a side view of the radial roller assembly 38 mounted to the circumturret structure 22 with the wheel 82 being in contact with the rail 96 . The rail 96 is also a standard rail which is bent into a circle and attached to the outer surface 26 of the turret 20 . Because the distortions of the vessel 10 have less displacing effect in the direction of its rotational axis, this wheel 82 does not have to be constructed with flanges as with the wheels in the hook and load roller rail assemblies 34 , 36 . The rails and the wheels for this assembly may have flat surfaces.

As described previous with reference to FIGS. 2-5 , when a vessel 10 is in a hog or sag condition, the circumturret structure 22 is elliptical rather than circular. The forces exerted on the moored, floating vessel 10 by the wind, wave, and current forces will cause the elliptical shape of the circumturret structure 22 to vary. This varying elliptical configuration will place a great degree of stress on certain radial rollers and will try to pull away from other radial rollers.

When there is a load placed on the wheel 82 because of the configuration of circumturret structure 22 , the load is transferred from the wheel 82 through the wheel support assembly 84 to the cushion pad 86 , and the hydraulic assembly 88 . When the circumturret structure 22 is “pinching” the turret 20 , i.e., part of the circumturret structure 22 is pushing against the turret 20 , a load is placed on the radial roller assembly 38 . The amount of compression by the various elements in the radial roller assembly 38 depends on the amount of force being applied to the radial roller assembly 38 .

When a section of the circumturret 22 is placing pressure on a load roller assembly 38 , load is transferred from the wheel 82 through the metal plates 92 to the base plate 94 of wheel support assembly 84 . If the vessel 10 is in a hog or sag position, as the turret 20 becomes pinched by the circumturret 22 and the gap 90 is not fully closed, the cushion pad 86 compresses, but the loads do not significantly increase in the wheels 82 due to the softness of the cushion pads 86 . Even when the gap between plate 94 and pipe member 95 is still open, the hydraulic cylinders 88 still carry the load from the wheels 82 .

If the load is large enough, the gap 90 will close and the metal plate 94 will be in contact with pipe member 95 . At this point, the hydraulic cylinder 88 is directly carrying the full load placed on the wheel 82 . The gap 90 will close when sufficient wind, wave, and current forces are exerted on the vessel 10 . The gap 90 will not close when the vessel 10 is simply in a hog or sag condition, the additional forces exerted by the wind, wave, and current forces are necessary to close the gap 90 . The lightest of the loads applied by the circumturret structure 22 that close the gap 90 should be handled by the cushion pad 86 .

Due to the hog or sag condition of the vessel 10 , when a portion of the circumturret structure 22 pulls away from the turret structure 20 , the wheel 82 of the radial roller assembly 38 must be kept in contact with the rail 96 attached to the turret structure 20 , thereby providing continuous radial support to the turret structure 20 . In order to continue to radially support the turret structure 20 , the gap 90 becomes wider as the cushion pad 86 expands outwardly towards the wheel 82 , thereby enabling the wheel 82 to stay in contact with the rail 96 . As the gap increases between plate 94 and pipe member 95 , the pre-load in the rubber pad reduces. That is, as the gap increases between plate 94 and pipe member 95 , the load placed on the cushion pad 86 is less than the load placed on the cushion pad 86 when the vessel 10 is not in a hog or sag condition. Consequently, regardless of the dynamic changes caused to the shape of the circumturret structure 22 due to the changes in the hog or sag configuration of the vessel 10 by the wave and current forces exerted on the vessel 10 , each radial roller assembly 38 can adjust, i.e., expand or contract, to continuously provide equally distributed radial support to the turret structure 20 .

The loads supported by the hydraulic cylinders 88 for each quadrant are equalized among the seven hydraulic cylinders. Consequently, no one hydraulic cylinder 88 must carry a greater load than the other six cylinders in the quadrant. As previously discussed, the hydraulic cylinders 88 are connected hydraulically in four groups of cylinders at locations that are 45 degrees from the longitudinal axis 25 of the vessel 10 . The load carrying sides 91 of the hydraulic cylinders 88 (piston head side) are piped in common with each other within the group to offer an equalizing effect should one or more of the wheels 82 of a group experience a radial displacement that is different from the rest. If the radial rollers 38 were mechanically fixed to the circumturret structure 22 , these varying radial displacements would cause a particular roller to carry all or none of the applied horizontal loads.

Drive Mechanism

The drive mechanism 40 shown in FIG. 11 will now be described. The drive mechanism 40 is used to turn the vessel 10 around the turret structure 20 . In the preferred embodiment, there are eight individual drive mechanism's 40 . However, the number of drive mechanism's used in the apparatus may vary. With reference to FIG. 11 , there are two drive mechanism's connected to each mounting column 130 .

As shown in FIG. 15 , the drive mechanism 40 comprises a motor 110 with an attached pinion gear 120 . A drive gear 112 on the turret 20 having drive gear teeth 122 is driven by the drive mechanism 40 . A cam surface 114 and a cam follower 116 are used to cause the teeth 122 of the drive gear 112 to engage the pinion gear 120 (shown in FIG. 16 ). The motor 110 is pivotably connected to the circumturret structure 22 . This pivotable connection allows the pinion gear 120 to stay in contact with the drive gear 112 as the shape of the circumturret structure 22 dynamically changes due to wind, wave, and current forces exerted on the vessel 10 .

The cam follower 116 is also connected to the circumturret structure 22 . The shaft 126 of the cam follower 116 has a slight eccentricity. In the preferred embodiment, the shaft 126 of the cam follower 116 has an eccentricity of a few millimeters when the turret diameter is approximately 20 meters. This eccentricity is to accommodate or adjust for the backlash and center distance between the motor 110 and the drive gear 112 due to manufacturing tolerances. The distance between the motor 110 and the drive gear 112 dynamically change as the shape of the circumturret structure 22 dynamically changes due to wind, wave, and current forces exerted on the vessel 10 .

With reference to FIG. 16 , the interaction between the motor 110 , the drive gear 112 , the cam surface 114 , and the cam follower 116 will be described. FIG. 16 shows the motor 110 mounted in the circumturret structure having a pinion gear 120 engaging a drive gear tooth 122 of the drive gear 112 . Also, the cam surface 114 , which has a circular shape is in contact with the cam follower 116 . The cam follower 116 is connected to the circumturret structure 22 . This cam follower 116 is designed to counteract the separation force that exists at the point where the pinion 120 contacts the drive gear tooth 122 .

When the motor 110 is turning the pinion gear 120 , circumturret structure 22 will move around the turret 20 , because the wheels 54 , 48 between the turret 20 and the circumturret structure 22 will rotate to facilitate the moving of the circumturret structure 22 .

In operation, when wind, wave, and current forces cause a vessel 10 to turn, the mooring lines 42 have a tendency to twist. The operator of the vessel 10 can then enable the motor 110 to drive the drive gear 112 . When the drive gear tooth 122 engages the pinion gear 120 and the motor 110 is enabled, the circumturret structure 22 and thus the vessel 10 is moved around the turret 20 . The cam follower mechanism 116 (1) ensures contact between the drive gear 112 and the pinion 120 by counteracting the separation force generated at the contact point of the drive gear and the pinion 120 ; and (2) accounts for the backlash and distance between the cam follower 116 and the motor 110 . Regardless of the hog or sag condition of the vessel 10 , (1) the radial roller assembly 38 will radially support the turret structure 22 ; and (2) the wheels upon which the circumturret structure 22 revolves around the turret structure 20 will not be derailed.

While the preferred embodiment of the present invention has been described, it should be appreciated that various modifications may be made by those skilled in the art without departing from the spirit and scope of the present invention. Accordingly, reference should be made to the claims to determine the scope of the present invention.

Claims

1. An apparatus for supporting a cylindrical turret to resist vertical forces, the turret being moored to the sea bottom for rotation of a vessel around said turret, where said vessel includes a circumturret passing through said vessel and surrounding said turret, said apparatus comprising:(a) a generally circular upper load rail connected to said turret, said rail having a convex curvature at its head; (b) a generally circular lower load rail connected to said circumturret, said lower load rail having a convex curvature at its head substantially equal to the curvature of the upper load rail and being generally aligned with said upper load rail; and (c) a plurality of wheels interposed between said upper load rail and said lower load rail for providing rotation between the turret and the circumturret, each said wheel having an outer bearing surface, said outer bearing surface having a concave curvature and being in contact with the head of each of said upper and lower load rails, whereby when the upper and lower rails become misaligned, the surface contact area between the outer bearing surface and the head of each rail is substantially maintained.

2. The apparatus of claim 1, further comprising at least two radial roller assemblies for radially supporting said turret to resist horizontal forces, each said radial roller assembly comprising:a hydraulic cylinder assembly having a first end and a second end, with said first end being attached to said circumturret; a yoke having a pipe member attached to the second end of said hydraulic cylinder; an alignment pin attached to said yoke; a cushion pad having a bore for receiving said alignment pin, whereby said cushion pad is retained on to said alignment pin and abuts said pipe member; a circular radial support rail attached to said turret; a wheel which has its outer bearing surface in contact with said rail; and a wheel support assembly mounted to said circumturret for supporting said wheel and having a bore for slidably receiving said alignment pin and a first plate opposite said pipe member and abutting said cushion pad, whereby said cushion pad compresses and expands between the pipe member and first plate to maintain said wheel in constant contact with said rail, thereby providing continuous radial support to said turret.

3. The apparatus of claim 1 further comprising:a drive gear connected to surround said turret with a cam surface adjacent and opposed to the teeth of the drive gear; a driven pinion gear connected to said circumturret, said pinion gear engaging said drive gear; and a cam follower connected to said circumturret opposite the teeth of said pinion gear to counteract a separation force between said drive gear and said pinion, arising when n a motor drives the pinion gear and the circumturret rotates in relation to the turret.

4. The apparatus of claim 3, wherein said drive gear and cam surface are integrally formed.

5. The apparatus as recite d in claim 1, further comprising a hook roller assembly, said hook roller assembly comprising,(a) a circular upper hook rail having a convex curvature of its head and connected to said circumturret; (b) a circular lower hook rail having a convex curvature of its head and connected to said turret, said curvature in said upper and lower hook rails being substantially equal; (c) said upper hook rail being generally vertically aligned with said lower hook rail; and (d) a plurality of wheels interposed between said upper hook rail and said lower hook rail for providing rotation between the turret and the circumturret, each wheel having an outer bearing surface, said outer bearing surface having a concave curvature with a radius and being in contact with the head of each of said upper and lower hook rails, the radius of the concave curvature being sufficiently greater than the radius of the convex curvature, whereby when the upper and lower hook rails become misaligned, the surface contact area between the bearing surface and the head of each hook rail is substantially maintained.

6. The apparatus of claim 1, wherein the radius of the concave curvature of each of said wheels is sufficiently greater than the radius of the convex curvature of the upper and lower load rails.

7. An apparatus for rotating a vessel around a cylindrical turret, the turret being moored to the sea bottom, where said vessel includes a circumturret passing through said vessel and surrounding said turret which is moored to the bottom, said apparatus comprising:(a) a hook roller assembly for supporting said turret from moving vertically upward; (b) a load roller assembly for rotatably supporting said turret on said circumturret; (c) a plurality of radial roller support assemblies mounted to said circumturret for supporting said turret against horizontal forces; (d) a drive gear connected to surround said turret with a cam surface adjacent and opposed to the teeth of the drive gear; (e) driven pinion gear connected to said circumturret, said pinion gear engaging said drive gear; and (f) a cam follower connected to said circumturret opposite the teeth of said pinion gear to counteract a separation force between said drive gear and said pinion, arising when a motor drives the pinion gear and the circumturret rotates in relation to the turret.

8. The apparatus as recited in claim 7, wherein said hook roller assembly comprises,(a) a circular upper hook rail having a convex curvature of its head with a radius and connected to said circumturret; (b) a circular lower hook rail having a convex curvature of its head with a radius and connected to said turret, said curvature in said upper and lower hook rails being substantially equal; (c) said upper hook rail being generally vertically aligned with said lower hook rail; and (d) a plurality of wheels interposed between said upper hook rail and said lower hook rail for providing rotation between the turret and the circumturret, each wheel having an outer bearing surface, said outer bearing surface having a concave curvature with a radius and being in contact with the head of each of said upper and lower hook rails, the radius of the concave curvature being sufficiently greater than the radius of the convex curvature of each of the upper and lower hook rails, whereby when the upper and lower hook rails become misaligned, the surface contact area between the bearing surface and the head of each hook rail is substantially maintained.

9. The apparatus as recited in claim 8, wherein said load roller assembly comprises,(a) a circular upper load rail having a convex curvature at its head with a radius and connected to said turret; (b) a circular lower load rail having a convex curvature at its head with a radius and connected to said circumturret, said curvature in said upper and lower load rails being substantially equal; (c) said upper load rail being generally vertically aligned with said lower load rail; and (d) a plurality of wheels interposed between said upper load rail and said lower load rail, for providing rotation between the turret and the circumturret, each wheel having an outer bearing surface, said outer bearing surface having a concave curvature with a radius and being in contact with the head of each of said upper and lower load rails, the radius of the concave curvature being sufficiently greater than the radius of the convex curvature, whereby when the load rails become misaligned, the surface contact area between the bearing surface and the head of each load rail is substantially maintained.

10. The apparatus of claim 9, wherein each said radial roller assembly, comprising:a hydraulic cylinder assembly having a first end and a second end, with said first end being attached to said circumturret structure; a yoke having a pipe, member attached to the second end of said hydraulic cylinder; an alignment pin attached to said yoke; a cushion pad having a bore for receiving said alignment pin, whereby said cushion pad is retained on to said alignment pin and abuts said pipe member; a circular radial support rail attached to said turret; a wheel which has its outer bearing surface in contact with said rail; and a wheel support assembly mounted to said circumturret for supporting said wheel and having a bore for slidably receiving said alignment pin and a first plate opposite said pipe member and abutting said cushion pad, whereby said cushion pad compresses and expands between the pipe member and first plate to maintain said wheel in constant contact with said rail, thereby providing continuous radial support to said turret.

11. An apparatus for supporting a cylindrical turret to resist vertical forces, the turret being moored to the sea bottom for rotation of a vessel around said turret, where said vessel includes a circumturret passing through said vessel and surrounding said turret, said apparatus comprising:(a) a generally circular upper load rail connected to said turret, said rail having a convex curvature at its head; b) a generally circular lower load rail connected to said circumturret, said lower load rail having a convex curvature at its head substantially equal to the curvature of the upper load rail and being generally aligned with said upper load rail; (c) a plurality of wheels interposed between said upper load rail and said lower load rail for providing rotation between the turret and the circumturret, each said wheel having an outer bearing surface, said outer bearing surface having a concave curvature and being in contact with the head of each of said upper and lower load rails, whereby when the upper and lower rails become misaligned, the surface contact area between the outer bearing surface and the head of each rail is substantially maintained; and (d) at least two radial roller assemblies for radially supporting said turret to resist horizontal forces, each said radial roller assembly comprising: a hydraulic cylinder assembly having a first end and a second end, with said first end being attached to said circumturret; a yoke having a pipe member attached to the second end of said hydraulic cylinder; an alignment pin attached to said yoke; a cushion pad having a bore for receiving said alignment pin, whereby said cushion pad is retained on to said alignment pin and abuts said pipe member; a circular radial support rail attached to said turret; a wheel which has its outer bearing surface in contact with said rail; and a wheel support assembly mounted to said circumturret for supporting said wheel and having a bore for slidably receiving said alignment pin and a first plate opposite said pipe member and abutting said cushion pad, whereby said cushion pad compresses and expands between the pipe member and first plate to maintain said wheel in constant contact with said rail, thereby providing continuous radial support to said turret.

12. The apparatus of claim 11 further comprising:a drive gear connected to surround said turret with a cam surface adjacent and opposed to the teeth of the drive gear; a driven pinion gear connected to said circumturret, said pinion gear engaging said drive gear; and a cam follower connected to said circumturret opposite the teeth of said pinion gear to counteract a separation force between said drive gear and said pinion, arising when a motor drives the pinion gear and the circumturret rotates in relation to the turret.

13. The apparatus of claim 12, wherein said drive gear and cam surface are integrally formed.